Plane-Power R1224 User manual

R1224 Regulator
Installation Instructions
Page: i
24-20-01 12-1001
© 2018 - Hartzell Engine Technologies - All rights reserved Rev. L: 09 Sept. 2018
R1224 REGULATOR
INSTALLATION
INSTRUCTIONS
P/N 12-1001
Plane-Power Aero
2900 Selma Highway
Montgomery, AL 36108, USA
Tel: [phone] Fax: [phone]

R1224 Regulator
Installation Instructions
Page: ii
24-20-01 12-1001
© 2018 - Hartzell Engine Technologies - All rights reserved Rev. L: 09 Sept. 2018
Revision Date Page Description
G09/08/14 1 First release of Drawing No. 12-1001 into Hartzell Engine
Technologies Design Data.
H09/08/14 1 Updated Master Drawing No. 12-1001 Title Block from Plane-
Power, LTD to Harzell Engine Technologies, LLC
J11/18/14 4 Changed Instruction for Continued Airworthiness to
Maintenance Instructions.
K02/01/17 2 Added website reference to Master Drawing No. 12-1001
L04/30/18 All Revised all pages to conform to iSpec 2200 Standards.
iAdded HET standard Cover Page.
ii Added Record of Revisions
iii Added Table of Contents
2-1 thru 2-7 Removed redundant (Table 1) information from Installation
Guides A thru M.
RECORD OF REVISIONS

R1224 Regulator
Installation Instructions
Page: iii
24-20-01 12-1001
© 2018 - Hartzell Engine Technologies - All rights reserved Rev. L: 09 Sept. 2018
TABLE OF CONTENTS
Record of Revisions .....................................................................................................................................ii
Table 1 - Supplement Information Reference ...........................................................................................1-1
Figure 1 - Drawing No. 12-1001 Rev. K....................................................................................................1-4
Section 1 - Installation Instructions ...........................................................................................................1-5
Single Engine ............................................................................................................................................1-5
Multi-Engine...............................................................................................................................................1-6
Maintenance Instructions ..........................................................................................................................1-6
Section 2 - Installation Guides ..................................................................................................................2-1
Guide A .....................................................................................................................................................2-1
Guide B .....................................................................................................................................................2-1
Guide C .....................................................................................................................................................2-2
Guide D .....................................................................................................................................................2-2
Guide E .....................................................................................................................................................2-3
Guide F......................................................................................................................................................2-3
Guide G .....................................................................................................................................................2-4
Guide H .....................................................................................................................................................2-4
Guide I.......................................................................................................................................................2-5
Guide J ......................................................................................................................................................2-5
Guide K .....................................................................................................................................................2-6
Guide L......................................................................................................................................................2-6
Guide M.....................................................................................................................................................2-7

Some aircraft models were manufactured with different regulators and different wiring arrangements,
plugs, etc. Some installations can be accomplished using the basic R1224 Installation Instructions
in (12-1001 pages 2, & 3). Supplemental information for individual regulators is provided where
necessary. To account for model differences follow the steps below to ensure proper replacement:
1. Find your aircraft model and OEM P/N in the Installation Guide.
2. Follow basic Installation Instructions (12-1001) and the supplemental information when listed.
Note: All twin engines must replace both regulators OEM Part Number PP Part# Supplement
Information
Aircraft Parts and Development Corp
A InterAV 625-61623 R1224 Guide M
Alexandria Aircraft, LLC
14-19 InteraAv 625-61623 R1224 Guide M
American Champion
7ECA, 7GCAA, 7GCBC, 7KCAB, 8GCBC, 8KCAB FVR-4224, Lamar B-00371-14,
VR371
R1224 Guide B
Augustair, Inc
2150A InterAv 625-61623 R1224 Guide M
Beechcraft
V35B, V35B-TC, 36, A36, A36TC, B36TC Beechcraft P/N 60-389017-3, 36-
380056-5, 36-380096-1 ** R1224B Guide E
23, H35, J35, K35, M35, N35, P35, 35-33, 35-A33, 35-
B33, 35-C33, 35, A35, B35, C35, D35, E35, F35, G35,
35R
InterAv 625-61623 R1224 Guide M
Camair Aircraft Corporation – Fred Garcia
480 InterAv 625-61623 R1224 Guide M
Cessna Aircraft Company
182, 182A, 182B, 182C, 182D, 182E, 182F, 182G, 210,
210A, 210B, 210-5 (205), 185, 185A, 185B, 185C, 180,
180A, 180B, 180C, 180D, 180E, 180F, 180G, 206, P206
InterAv 625-61623 R1224 Guide M
152, A152, 172I, 172K, 172L, 172M, 172N, 172P, R172,
172RG, R172K, FR172, 177, 177A, 177B, 177RG, 180H,
180J, 180K, 182G, 182H, 182J, 182K, 182L, 182M, 182N,
182P, 182Q, 182R, R182, T182, TR182, 185D, 185E,
188, 188A, 188B, A188, A188A, A188B, T188C, P206A,
P206B, P206C, P206D, P206E, TP206A, TP206B,
TP206C, TP206D, TP206E, U206, U206A, U206B,
U206C, U206D, U206E, U206F, U206G, P206A, P206B,
P206C, P206D, P206E, TU206A, TU206B, TU206C,
TU206D, TU206E, TU206F, TU206G, 207, T207, 210B,
210C, 210D, 210E, 210F, 210G, 210H, 210K, 210L,
210M, 210N, P210N,T210F, T210G, T210H, T210J,
T210K, T210L, T210M, 182Q, 182R, T182, R182, TR182,
188, 188A, 188B, A188, A188A, A188B
Cessna 0750216-1, 611001-0101,
C611001-0102, C611001-0201, R1224 Basic
(Two Wire) Cessna C611004,
611005-
0101, C611005-0102, C611005-
0103
R1224 Guide B
(Four Wire) Cessna C611501-
0102, 611504-0103 ** R1224 Guide C
C611002-0102, 611002-0105,
611004-0101, C611004-0102, R1224 Guide L
TABLE 1 - SUPPLEMENT INFORMATION REFERENCE
** Requires purchase of adapter plate P/N: 12-1021
Page: 1-1
R12-1001 24-20-01
Rev. L: 09 Sept. 2018 © 2018 - Hartzell Engine Technologies - All rights reserved
R1224 Regulator
Installation Instructions

Note: All twin engines must replace both regulators OEM Part Number PP Part# Supplement
Information
Cessna Aircraft Company (cont’d)
337F, 337G, 337H, FT337P, T337F, T337G, T337H,
F337H, F337G, P337H
C611002-0102, C611002-0105 R1224 Guide B
310R, T310R, 335, 340, 340A, 402C,404, 414, 421,
421A, 421B, 421C
9910126-2, 9910126-3 R1224B Guide H
Commander
114, 114A, 114B, 114TC Rockwell B-00331-1 R1224 Guide A
114B, 114TC (4 Wire Regulators) Electrodelta
VR515G ** R1224 Guide C
Helio Aircraft LLC
H-250, 500 InterAv 625-61623 R1224 Guide M
KAWAD Company
Super-V Interav 625-61623 R1224 Guide M
Lockheed Aircraft
402-2 InterAv 625-61623 R1224 Guide M
Lake
LA4-200, Serial 500 and on, Lake Model 250 Electrodelta VSF-7202, VSF-7204 R1224 Guide G
LA-4, Colonial C1 & C2 InterAv 625-61623 R1224 Guide M
LAVIA
PA-25, PA-25-235, PA25-260, PA-25, PA-25-235, PA-28-
260 InterAv 625-61623 R1224 Guide M
Mooney
M20, M20A, M20B, M20C, M20D, M20E, M20F, M20G InterAv 625-61623 R1224 Guide M
Piper
PA-16, PA-16S, PA-18, PA-18S, PA-18 “105” (Special),
PA-18S-105 Special, PA-18A, PA-18 “125” (Army L-21A),
PA-18S “125”, PA-18AS “125”, PA-18-135, PA-18A”135”,
PA-18S-135, PA-18AS “135”, PA-18-150, PA-18A-150,
PA-18S-150, PA-18AS “150”, PA-19, PA-19S, PA-20, PA-
20S, PA-20 “115”, PA-20 “135”, PA-22, PA-22-108, PA-
22-135, PA-22S-135, PA-22-150, PA-22S-150, PA-22-60,
PA-22S-160, PA-28-140, PA-28-150, PA-28-160, PA-28-
180, PA-28-235, PA-28S-160, PA-28S-180, PA-28R-180,
PA-28R-200, PA-12, PA-12S, PA-18A (Restricted),
PA-8A-135Restricted, PA-18A “150” Restricted PA-30
InterAv 625-61623 R1224 Guide M
PA-28-140 (Cherokee Cruiser), PA-28-150, PA-28-160,
A28-180, PA-28R-180, PA-28R-200, PA-28-151, PA-28-
161, PA-28-181, PA-28-201T, PA-28-R201, PA-8R-201T,
PA-28-236, PA32-300, PA-32-R300, PA-32 RT-300,
PA32-301, PA-32-301T
Piper 765-055, 68804-03 (-04 & -05) R1224 Guide A
PA-34-200 Piper 584 340, VR710 ** R1224 Guide F
Table 1 - Supplement Information Reference (cont’d)
** Requires purchase of adapter plate P/N: 12-1021
Page: 1-2
24-20-01 12-1001
© 2018 - Hartzell Engine Technologies - All rights reserved Rev. L: 09 Sept. 2018
R1224 Regulator
Installation Instructions

Note: All twin engines must replace both regulators OEM Part Number PP Part# Supplement
Information
Piper (cont’d)
PA-31, PA-31-300, PA-31-325, PA-31-350, PA-23,
PA-23, PA-23-160, PA-23-235, PA-23-250, PA-E23-
250,PA-34-200, PA34-200T, PA-34-220T, PA-44-180,
PA44-180T
Piper 550 390, 550 393, 84199-
006, 84199-007 R1224B Guide H
PA-28-140 (Cherokee Cruiser), PA-28-150, PA-28-160,
PA28-180, PA-28-
235
756-055 R1224 Basic
PA-32-300, PA-32RT-300, PA-32-301, PA-38-301T, PA-
34-200
Piper 765-055, 68804-03 (-04 &
-05) R1224 Guide A
PA-23, PA-23-160, PA-23-235, PA23-250, PA-E23-250,
PA-30 InterAv 625-61623 R1224 Guide M
Interceptor
200, 200A, 200B, 200C, 200D InterAv 625-61623 R1224 Guide M
Revo, Incorporated
Colonial C1, Colonial C2, Lake LA-4 InterAv 625-61623 R1224 Guide M
NAVION
Navion D, Navion E, Navion F, Navion G InterAv 625-61623 R1224 Guide M
SOCATA Group Aerospatiale
GA-7 Lamar Paralleling Regulators
(Twin Engine) B-00288 R1224B Guide H
True Flight Holdings, LLC
AA-5, AA-5A, AA-5B C6FF-10316BA, D4FF-10316-BA R1224 Guide D
AA-1B Prestolite FVR-4004, LW- 11357,
Wico X17990, X16300B R1224 Guide A
AA-1C Wico X17990 R1224 Guide A
AG-5B R1224 Guide J
Vulcanair, S.p.A
P68C, P68C-TC, P68 “Observer” P68TC “Observer”,
P68 “Observer 2” Vulcanair NOR7.375-3 R1224B Guide H
Table 1 - Supplement Information Reference (cont’d)
Page: 1-3
R12-1001 24-20-01
Rev. L: 09 Sept. 2018 © 2018 - Hartzell Engine Technologies - All rights reserved
R1224 Regulator
Installation Instructions

Figure 1 - Drawing No. 12-1001 Rev. L
Page: 1-4
24-20-01 12-1001
© 2018 - Hartzell Engine Technologies - All rights reserved Rev. L: 09 Sept. 2018
R1224 Regulator
Installation Instructions

Page: 1-5
R12-1001 24-20-01
Rev. L: 09 Sept. 2018 © 2018 - Hartzell Engine Technologies - All rights reserved
R1224 Regulator
Installation Instructions
SECTION 1 - INSTALLATION INSTRUCTIONS
WARNING: TO PREVENT DAMAGE TO AIRCRAFT OR UNIT, READ AND UNDERSTAND ALL
INSTRUCTIONS PRIOR TO APPLYING POWER TO UNIT.
Current applications and specic regulator conversion/installation guides are available online at
www.planepower.aero or www.hartzell.aero
NOTE: Use appropriately sized M7928/5 splices, M7981/1, ring lugs, and MIL-W-22759/16 wire.
Single Engine
1. Remove existing regulator and solid-state over-voltage module (if installed).
2. Install R1224/R1224B Regulator in same location as regulator being replaced. If mounting holes do not align add
mounting holes as required using acceptable methods, techniques and practices.
3. Connect GRND terminal to aircraft ground. It is critical that the regulator ground is connected to airframe ground.
Without this ground, the regulator and its internal overvoltage protection cannot function.
4. Connect the FLD terminal to the FIELD (brush) terminal of the alternator.
5. Connect the ENABLE terminal to the regulator/eld power source (the wire from the cockpit ALTERNATOR FIELD
switch which is fed from a 7.5 max amp breaker). Note: In order for the over voltage protection circuit to operate the
enable terminal must be connected to an operational circuit breaker. (In the event of an over-voltage condition the
over-voltage protection circuit will cause the circuit breaker to trip removing all power from the regulating circuit.) Do
not install R1224/R1224B in any aircraft that has an automatic resetting circuit breaker in the enable line.
6. If the regulator being replaced has a connection to the AUX terminal on the alternator, connect this wire to the AUX
terminal. If not, install a jumper wire between AUX and ENABLE. Note: No connection to AUX terminal is necessary
if an alternator out lamp is not installed.
NOTE: For superceded versions of the R1224/R1224B (Rev B & previous) indicated by silver label,
step 7 does not apply and no sense terminal exists. Wiring of a ‘Sense’ terminal on these
regulators will result in damage to the regulator.
7. If an ALTERNATOR out lamp is installed in the aircraft and is to be actuated by the R1224/R1224B regulator Connect
the negative wire of the lamp to the LAMP terminal of the R1224/R1224B regulator.
8. Remove the regulator cover and ensure that the internal jumper #1 and jumper #2 are set to the proper voltage for
the aircraft system. Refer to Figure 1.
9. With the engine running and the alternator switch turned on, using a small screwdriver, set the regulator’s voltage
adjustment so that the buss voltage, as measured at the ENABLE terminal is the desired value. Refer to aircraft
maintenance manual or battery manufacturer’s data for proper voltage setting.
10. Reinstall the R1224/R1224B cover.

Page: 1-6
24-20-01 12-1001
© 2018 - Hartzell Engine Technologies - All rights reserved Rev. L: 09 Sept. 2018
R1224 Regulator
Installation Instructions
Multi-Engine
1. For both regulators, perform steps A thru J of the Single Engine procedure above.
2. Choose one regulator as the Master. It can be either. Connect the OUT terminal of the Master Regulator to
the IN terminal of the other Regulator.
Maintenance Instructions
1. Every 100 hours time-in-service or at the annual aircraft inspection, whichever occurrs rst, check voltage
level output. If the voltage level does not meet the Aircraft Manufacturer’s requirement, adjust the voltage as
per section 1-1 step I.
Inspect Regulator and wiring for secure electrical connectinos and physical connection to the air
frame.
To maintain inherent protection from HIRF and lightning, as well as over voltage protection of the
aircraft electrical system, ensure the cround connection between terminal 1 (GRND) and air
frame ground is less than 0.1 OHM.

Page: 2-1
R12-1001 24-20-01
Rev. L: 09 Sept. 2018 © 2018 - Hartzell Engine Technologies - All rights reserved
R1224 Regulator
Installation Instructions
Guide A
These regulators were connected via 3 color-coded
wires. Cut the wires near the regulator and crimp
appropriate ring lugs onto the wires.
1. Remove old regulator.
2. Ensure that the R1224 jumpers are set properly
for the aircraft voltage. Verify aircraft electical
system voltage. See Plane-Power R1224
Installation Drawing 12-1001.
3. Install R1224 Regulator.
4. Connect the Black wire to R1224 #1 (GND).
5. Connect the Yellow (Field) wire to R1224 #2
(Field).
6. Connect the Red (Power) wire to R1224
#3(Enable).
7. Jumper R1224 #3 (Enable) to #4 (Aux).
8. For R1224 Rev C and later (see drawing):
Remove jumper between #8 (Sense) and #3
(Enable). Connect the A (Sense) wire to R1224
#8 (Sense).
If the aircraft was equipped with an overvoltage relay, it
may be removed, as the R1224 has internal overvoltage
protection. Splice together the power input and output
wires that went to the overvoltage regulator.
Adjust voltage as necessary with engine running and
alternator enabled.
Guide B
These regulators were connected via 3 color-coded
wires. Cut the wires near the regulator and crimp
appropriate ring lugs onto the wires.
1. Remove old regulator.
2. Ensure that the R1224 jumpers are set properly
for the aircraft voltage. Verify aircraft electical
system voltage. See Plane-Power R1224
Installation Drawing 12-1001.
3. Install R1224 Regulator.
4. Connect the Black wire to R1224 #1 (GND).
5. Connect the Blue (Field) wire to R1224 #2 (Field).
6. Connect the Red (Power) wire to R1224 #3
(Enable).
7. Jumper R1224 #3 (Enable) to #4 (Aux).
8. For R1224 Rev C and later: Remove jumper
between #8 (Sense) and #3 (Enable). Connect
the A (Sense) wire to R1224 #8 (Sense).
If the aircraft was equipped with an overvoltage relay, it
may be removed, as the R1224 has internal overvoltage
protection. Splice together the power input and output
wires that went to the overvoltage regulator.
Adjust voltage as necessary with engine running and
alternator enabled.
SECTION 2 - INSTALLATION GUIDES