Platinum 4300 TL User manual

Version 05/2010, Mat. No. 734 559-AB
EN
Installation and Operating Manual
Inverter

PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
2Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
Thank you for purchasing a PLATINUM Inverter 4300 TL, 4800 TL,
5300 TL, 6300 TL, 7200 TL.
In this instruction, we have compiled all information that is important
for installation and operation.
If you still have any trouble, please call our service hotline.
Service hotline
The Diehl-Controls service hotline is accessible as follows:
Tel [phone]
Fax [phone]
E-Mail [e-mail]
PLATINUM Wechselrichter TL_GB.book Page 2 Thursday, August 19, 2010 2:38 PM

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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2 Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.3 Symbols on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2 Safety and Dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.1 Variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.3 Mounting the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.4 Connection of the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.1 Initial startup of inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.2 Phase Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.3 Replacing devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.1 DC disconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.2 Display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
7.3 Standard screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
7.4 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7.5 Operation Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7.6 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.7 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
7.8 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.1 Service-Menü . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
9.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
10 Placing out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
10.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
4Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
12.1 Table of events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
13 Standards and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
14 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
15 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
16 Manufacturers Warranty of Diehl AKO Stiftung & Co. KG. . . . . . . . . . . . . . . . . . . . . . . . . . 77
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Symbols
1Symbols
1.1 Warning notices
Classification of warning notices
The warning notices differentiate between three types of dangers
indicated by the following signal words:
ÎCaution warns of material damage.
ÎWarning warns of bodily harm.
ÎDanger warns of a danger to life.
Layout of the warning notices
1.2 Other symbols
Instructions
Layout of instructions:
ÂInstruction to do something.
Result of the action, if necessary.
Lists
Layout of bulleted lists:
ÎList level 1
tList level 2
Layout of numbered lists:
1. List level 1
2. List level 1
2.1 List level 2
2.2 List level 2
Signal words
Type and source of the danger!
ÂAction to avoid the danger.
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Symbols
6Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
1.3 Symbols on the product
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Safety and Dangers
2 Safety and Dangers
ÂUse inverters according to their intended use.
ÂUse inverters in original and technically fully intact condition
without unauthorized modifications.
ÂEnsure that inverters are installed and serviced by qualified
specialists only.
tThe qualified specialist personnel requires a license from the
relevant energy suppliers.
ÂAlways mount inverters in a vertical position.
ÂEnsure that all protection devices are fully operational.
ÂVerify that ventilation openings are not blocked or covered.
ÂProtect inverters from direct sunlight.
ÂPrior to installation and maintenance work, make certain that the
inverter is de-energized.
ÂEnsure that regulations stipulated by trade associations and
inspection authorities and agencies are observed and that the
connection conditions of the relevant energy supplier or
equivalent national and international rules and regulations are
adhered to.
ÂObserve conditions of use (see 14 Technical Data).
3 Intended Use
ÂUse the inverter exclusively to feed photovoltaically converted
solar energy into the public 230 V/50 Hz mains.
ÂDo not use the inverter in autonomous power systems.
ÂDo not use the inverter in vehicles.
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Function
8Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
4Function
4.1 Variants
The PLATINUM line includes the following variants with different
power ranges (see 14 Technical Data):
ÎPLATINUM 4300 TL
ÎPLATINUM 4800 TL
ÎPLATINUM 5300 TL
ÎPLATINUM 6300 TL
ÎPLATINUM 7200 TL
Possible types:
Îwith DC disconnector
Îwithout DC disconnector
4.2 Options
Upgrades for an inverter or an inverter system:
ÎInverter networking via EIA 485 bus.
Much easier and more comprehensive input and monitoring
options.
ÎOptical and acoustical indicator (warning) devices.
ÎRemote monitoring or remote readout with PLATINUM
WebMaster
ÎCentral display of systems with PLATINUM ViewMaster
ÎEvaluation of system data with PLATINUM PV-Monitor
ÎRemote control of AC power in connection with PLATINUM
PowerCommander, PLATINUM WebMaster and a control device
on the mains supply side.
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
5Mounting
5.1 Scope of delivery
ÎInverter
ÎMounting fixture
ÎBrief instruction
Note A detailed installation and operating manual is available in the
download area of our website www.diehlako.de.
5.2 Unpacking
Fig. 1 Unpacking the inverter
Unpack the inverter as follows:
1. Put the box in vertical position according to box markings.
2. Cut packing straps without damaging the box.
3. Remove the cardboard sleeve.
4. Remove the lid pad.
5. Hold the inverter at the grip openings and lift it out of the base
pad.
6. Put down the inverter.
1
4
2
56
3
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
10 Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
5.3 Mounting the inverter
Note DIEHL Controls advises against installing the inverter in living spaces.
Danger
Danger to life due to electric shock!
ÂHave the inverter opened exclusively by the
PLATINUM service or service partners authorized by
DIEHL Controls.
Danger
Danger to life due to incorrect connection of inverter!
ÂHave inverters installed by qualified specialists only.
The qualified specialist personnel requires a license
from the relevant energy suppliers.
Danger
Danger to life due to inverter dropping from the wall!
ÂUse mounting elements appropriate for the mounting
wall and the weight of the inverter unit.
ÂWear protective footwear when mounting and
dismounting inverters.
Caution
Material damage due to unprotected installation site!
ÂObserve admissible ambient temperature
(see 14 Technical Data).
Caution
Material damage due to excessive dust formation!
ÂProtection type IP66 does not apply to the
communication interface.
ÂAvoid excessive dust formation.
ÂAvoid dust formation with electrically conductive dust
particles.
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
Protector
Fig. 2 Removing protector
(1) Protector
ÂHold protector 1on bottom side and pull away from inverter.
During assembly:
ÂHang protector on left or right side of inverter.
ÂHang protector in upper fixture.
1
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
12 Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
Fig. 3 Protector position during assembly
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
Mounting fixture
Fig. 4 Spacing for position of mounting fixture (indications in mm)
(1) Display-Position
(2) Mounting fixture
(3) Ventilation openings
(4) Slotted piece for mounting bolts
(5) Mounting bolts
(6) Locking screw
(7) Grip moldings
Install the mounting fixture as follows:
ÂUnscrew mounting fixture 2from the back of the inverter.
tTwo locking screws secure the inverter in the mounting
fixture.
tThe locking screw 6is marked by a paper strip with a lock
symbol.
tDo not remove the paper strip.
ÂMark the mounting holes using the mounting fixture as a
template.
tObserve dimensions and distances.
tObserve a minimum distance of 50 cm to the floor.
tThe later display-position 1is stamped into the mounting
fixture 2as a contour.
tThe display position 1for the PLATINUM TL series is marked
TL.
ÂDrill the mounting holes and insert the screw anchors.
ÂBolt down mounting fixture 2.
³494
³232
³177
³191
4
2
5
7
6
TL
S
TL
S
> 920
> 500
³494
³232
³177
³191
1 3
4
2
5
7
2
6
TL
S
TL
S
> 920
> 500
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
14 Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
Inverter
Fig. 5 Spacing for mounting of inverters (indications in mm)
Mount inverters as follows:
ÂObserve a minimum distance of 50 cm to the floor.
ÂSlide cooling element of the inverter into the mounting fixture 2.
Use the outer cooling fins as guides in mounting fixture 2.
ÂHold the inverter at molded grips 7and push up until mounting
bolts 5drop into slotted pieces 4on both sides.
ÂLet down the inverter.
Mounting bolts 5are seated in the slotted pieces.
ÂVerify that minimum distances are kept (see Fig. 5).
ÂVerify that the inverter is hanging in the mounting fixture
correctly.
ÂSecure the inverter by inserting and tightening the locking screw
6in the marked position (paper strip).
ÂEnsure that the locking screw 6 is accessible for the dismounting
of the inverter.
³150
³150
³400
714
255
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
5.4 Connection of the inverter
Danger
Danger to life due to high AC voltage!
ÂSwitch off the mains power supply (AC side) before
connecting the inverter (fuse).
ÂConnect the inverter exclusively to TN or TTmains
(see IEC 60364-1) with 230 V.
ÂMaximum allowed fuse on alternating voltage side:
40 A.
Danger
Danger to life due to high DC voltage!
ÂPrior to connecting the inverter, verify that voltage is
applied to the generator-side DC terminal.
ÂPrior to connecting the inverter, verify that the DC
voltage polarity is correct.
ÂWear insulating protective clothing and face
protection if there is voltage present at the DC input.
ÂRemove DC cable exclusively if inverter is out of
operation.
Caution
Risk of burns due to hot surfaces!
After a longer operation with high power, housing
temperatures of > 60 °C are possible.
ÂDo not touch hot surfaces.
Caution
Material damage due to DC plug connectors that don’t
fit!
ÂUse exclusively DC cable connectors and DC
receptacles of the same type and manufacturer.
ÂMake sure that cable connector in latched in
receptacle correctly.
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
16 Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
Caution
Lack of performance and functionality due to
inappropriate cables!
ÂEnsure that wire cross sections and fuses conform to
VDE 100 Part 430.
ÂEnsure that any network cables between two
inverters are not longer than 30 m.
ÂFor DC cables, use a wire cross section of at least
2.5 mm2.
ÂEnsure that the maximum AC cable resistance of
0.5 Ωis not exceeded.
Caution
Material damage due to excessive voltage!
ÂEnsure that the max. DC voltage is not exceeded
(see 14 Technical Data).
ÂConnect exclusively safety extra low voltage on the
contact of the external indicator.
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
Terminal side
Fig. 6 Terminal side inverter
(1) Switch knob DC disconnector (optional)
(2) DC terminals -
(3) DC terminals +
(4) Fan (not for 4300 TL)
(5) Bushing for AC voltage cable
1 234 5
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
18 Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
AC terminal
Example In case of an unbalanced load of 4,600 W (nominal power) it is
possible to connect a PLATINUM inverter 5300 TL to a phase as a
single device. In case of a PLATINUM inverter 7200 TL, the nominal
AC power exceeds the admissible value. In this case, it is necessary
to divide the nominal AC power to at least two inverters with less
power and to at least two phases.
Caution
Destruction of the inverter due to high AC voltage!
ÂNever connect the invterter between two phases.
Caution
Destruction of inverter due to high nominal alternating
power!
ÂObserve the maximum admissible unbalanced load of
power plant operator.
ÂDistribute inverters between the three phases in such
a way that the difference of alternating power on the
phases does not exceed the maximum admissible
unbalanced load.
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Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
Fig. 7 Cover of AC voltage connection
(1) Screws
(2) Cover of AC voltage connection area
(3) Tray for screws
Establish AC voltage connection as follows:
ÂOpen cover of AC voltage connection area 2.
ÂPut screws in tray 3.
ÂPut cable through bushing for AC voltage connection cable.
Note
Suitable for cable diameters between 12 and 21 mm.
1
2
3
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PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Mounting
20 Installation and operating manual: PLATINUM Inverter 4300 TL, 4800 TL, 5300 TL, 6300 TL, 7200 TL
Version 05/2010
Mat. No. 734 559-AB
Fig. 8 AC terminal
(1) L1 (feed phase)
(2) N
(3) PE
(4) L2 (exclusively for 3-phase ENS)
(5) L3 (exclusively for 3-phase ENS)
(6) Release opening
(7) Cable input
To connect the cables:
ÂUse lines matching the type-dependent AC.
ÂFuse lines accordingly.
ÂStick screwdrive in release opening 6and press release.
ÂPush cable into cable input 7as far as it will go.
Ensure that no uninsulated cable parts are visible.
ÂUnlock release.
ÂPull out screwdriver.
Note
Terminal suitable for cable diameter between 2.5 and 10 mm
2
.
To guarantee degree of protection IP66:
ÂUse a seal between cover and housing.
When the AC voltage connection is completed:
ÂClose cover of AC voltage connection area.
ÂFasten cover with screws.
12345
6
7
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