Playcraft BOARDWALK CURVED 90 User manual

IMPORTANT NOTES: Read First
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BOARDWALK CURVED 90°
INSTALLATION INSTRUCTIONS
Rev B
8/19/2019
PC-2430(1965)
Page 1 of 4
See Footing Detail
Figure 1.1
Figure 1.2
(A) Use liquid thread lock (such as Loctite
®) with all threaded hardware.
Important: Liquid thread lock (prior
to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving
as a lubricant during assembly.
(B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must
be allowed to cure completely before using the equipment (at least 72 hours).
(C) According to safety guidelines, the top surface of the treads shall be no greater than the following heights
above the protective surfacing: Ages 2-5: 12" [304mm], Ages 5-12: 16" [406mm].
(D) An appropriate energy absorbing safety surface is required under and around all playground equipment.
Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction. Other
surfacing material may vary in thickness and/or compression depths. See free publication - The Handbook for
Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height
of the equipment or consult your surfacing supply representative.
FIGURE 1
Boardwalk Curved 90°

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PC-2430(1965)
Page 2 of 4
Rev B
8/19/2019
BOARDWALK CURVED 90°
INSTALLATION INSTRUCTIONS
AA
12"
305mm
(See Note C)
12"
305mm
27"
686mm
*
18"
457mm
LOOSE FILL SURFACING MATERIAL SHOWN:
9" compressed or 12" uncompressed depth.
Compressed depth shown. (See Note D)
2b Stone, drain rock
Footing Anchor
Blocking, see
Installers Manual
Concrete Footing
Undisturbed Soil
Optional Filter Fabric over
Pea Gravel (for drainage)
(Finish Grade)
(Top of Soil)
Footing Detail
391
2
"
1004mm
163
8
"
416mm
72"
1829mm
Refer to current ASTM 1487 standards.
The Use Zone for Stationary Play equipment shall
be no less than 72" [1829mm] in all directions
from the perimeter of the play structure.
Step 1
Refer to Footing Layout and mark footing hole
locations. Dig (3) Ø 12" footing holes. Refer to Footing
Detail for depth and details.
IMPORTANT:
For areas with soft soil conditions,
larger footings may be required.
* Footing depth must be adjusted to compensate for
the depth/thickness requirements of selected safety
surfacing. See Section 06.1 of the Installation Manual.
Top View - Footing Layout
72" [1829mm] Use Zone Recommended

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800.333.8519 (U.S.A.) or 541.955.9199 (International)
BOARDWALK CURVED 90°
INSTALLATION INSTRUCTIONS
Rev B
8/19/2019
PC-2430(1965)
Page 3 of 4
3/8" x 1-1/4"
Button Head Bolt
4 Plcs
3/8" x 1" O.D.
Washer
4 Plcs
3/8" x 1" O.D.
Washer
4 Plcs
3/8" Lock Nut
4 Plcs
Figure 1.1
BOARDWALK
CURVED 90°
WELDMENT
BOARDWALK
TREAD
3/8" x 5/8"
Barrel Nut
2 Plcs
1/2" SAE
Washer
2 Plcs
BOARDWALK
CURVED 90°
WELDMENT
BOARDWALK
LEG
3/8" x 1" O.D.
Washer
2 Plcs
3/8" x 3/4"
Button Head Bolt
2 Plcs
Figure 1.2
Step 2
(Factory Assembled)
Attach each Boardwalk Tread to Boardwalk
Curved 90° Weldment as shown in Figure 1.1.
(See Note A)
NOTE: 7 Places
Step 3
Attach Boardwalk Legs to Boardwalk Curved
90° Weldment as shown in Figure 1.2.
(See Note A)
NOTE: 3 Places
Step 4
Fully tighten all fasteners according to the
"TIGHTENING TORQUE FOR HARDWARE"
section of the Installation Manual.
Step 5
Plumb and level entire component. Pour
concrete into footing holes. Allow at least 72
hours to cure before using this equipment.
(See Note B)
Step 6
Place required protective surfacing under and
around Boardwalk Curved 90°. (See Note D)

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For Customer Service Call
800.333.8519 (U.S.A.) or 541.955.9199 (International)
BOARDWALK CURVED 90°
INSTALLATION INSTRUCTIONS
Rev B
8/19/2019
PC-2430(1965)
Page 4 of 4
Assembled Parts List
BOARDWALK LEG:
Shall be fabricated using 1.900" O.D. 11 gauge
steel tubing with a welded 3/16" thick steel cap,
3/8" thick steel tab, and 5/8" round steel anchor.
The Boardwalk Leg shall have a multi-stage
baked-on powder coat finish.
BOARDWALK TREAD:
Shall be fabricated using precision cut and formed
12 gauge sheet steel. The Boardwalk Tread shall
be Play Tuff™ coated after fabrication.
BOARDWALK CURVED 90° WELDMENT:
Shall be fabricated using 2.375" O.D. 11 gauge
steel tubing with welded 3/16" thick steel caps,
3/8" thick steel tabs, and 1/4" thick steel mounting
brackets. The Boardwalk Curved 90° Weldment
shall have a multi-stage baked-on powder coat
finish.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and
corrosion.
Part #
DESCRIPTION QTY
FS-1965-LEG Boardwalk Leg
3
9103032-TR Bolt Button Head 3/8" x 3/4"
6
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick
6
9345002 Washer Flat SAE 1/2"
6
9443022-TR Nut Barrel 3/8" x 5/8" BH
6
Part #
DESCRIPTION QTY
CE-4617 Boardwalk Tread
7
FS-1965-C90 Boardwalk Curved 90° Weldment
1
9103062-TR Bolt Button Head 3/8" x 1-1/4"
28
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick
56
9413002 Nut Lock 3/8"
28
Parts List Specifications
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Maintenance