Playcraft Ramp R5 User manual

IMPORTANT NOTES: Read First
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RAMP R5
Rev G
6/5/2010
R5-1208
Page 1 of 6
NOTE: Ramp with Rails shown.
Ramp with Walls and Flat Ramp
with Walls will vary slightly, but
do not affect the assembly.
Figure 1.2
Sections R5-09 Collars
The Handbook for Public Playground Safety, Publication #325 at www.CPSC.gov for the surfacing appropriate for
FIGURE 1
Ramp w/ Rails R5
The Gap Between the Top of the Ramp and the Bottom of the Wall should be no more than 1". Please refer to
the Footing Detail View.
(E)
the fall height of the equipment or consult you surfacing supply representative.
Figure 1.5
See Footing Detail
Figure 1.3
(A) Use liquid thread lock (such as Loctite
®
) with all threaded hardware. Important: Liquid thread lock (prior to
curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a
lubricant during assembly.
(B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be
allowed to cure completely before using the equipment (at least 72 hours).
(C) Refer to Installation Manual for R5-09 Collars assembly instructions.
(D) Use appropriate compliant protective surfacing and adjust footing depths accordingly. See free publication -
Figure 1.4
See Installation Manual
Figure 1.1

For Customer Service Call
800.333.8519 (U.S.A.) or
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Manufactured by Krauss Craft, Inc.
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RAMP R5
Rev G
6/5/2010
R5-1208
Page 2 of 6
15
58
"
397mm
15
58
"
397mm
72
38
"
1838mm 71
38
"
1813mm
Top View - Footing Layout
Footing Detail
(Top of Soil)
LOOSE FILL GROUND COVER:
Impact attenuating (resilient) surfacing
Blocking, See
Installers Manual
(Finish Grade)
Compacted depth shown. (See Note D)
9" compacted or 12" uncompressed depth Pea Gravel (for drainage)
Concrete Footing
Footing Anchor
2b Stone, drain rock
Undisturbed Soil
Optional Filter Fabric Over
* Footing depth must be
adjusted to compensate
for the depth/thickness
requirements of
selected safety
surfacing. See Section
06.1 of the Installation
Manual.
18"
457mm
27" *
686mm
39"
Top of Deck to
Top of Collar
991mm
39"
Top of Deck to
Top of Collar
991mm
1"Max (See
Note E)
UPPER
DECK
Step 1
Refer to Footing Layout and mark footing hole locations.
Dig (2) Ø 12" footing holes. Refer to Footing Detail for
depth and details.
IMPORTANT: For areas with soft soil conditions, larger
footings may be required. Additionally, half foot deck
heights will require 6" deeper footing holes.
LOWER
DECK

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RAMP R5
Rev G
6/5/2010
R5-1208
Page 3 of 6
Step 3
Attach Ramps to deck(s) as shown in Figure 1.2.
(See Note A)
Step 2
Attach Ramps to posts as shown in Figure 1.1.
(See Note A)
Step 4
Insert Ramp Legs into footing holes. Attach Ramps and
Ramp Legs as shown in Figure 1.3. (See Note A)
NOTE: Use Ramp Legs that correspond to deck
heights. See Ramp Leg I.D. Table.
BLOCK TOP
Barrel Nut
3/8"X2"
Washer
1/2" SAE
Button Head Bolt
3/8" x 2-1/2"
O.D. Washer
3/8" x 1"
BOTTOM
BLOCK
MOUNTING
MOUNTING
RAMP
Figure 1.1
Lock Nut
Figure 1.2
Button Head Bolt
3/8" x 1-1/4"
3/8" Lock Nut
RAMP
Lock Nut
3/8"
Button Head Bolt
3/8" x 1-1/2"
3/8" x 1"
O.D. Washer
3/8"
DECK
UPPER RAMP
O.D. Washer
O.D. Washer
3/8" x 1"
RAMP LEG
LOWER RAMP
Figure 1.3
3/8" x 1"
3/8" x 1-1/4"
Button Head
Bolt

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RAMP R5
Rev G
6/5/2010
R5-1208
Page 4 of 6
Step 5
Attach collars at height shown in Footing Detail.
(See Note C)
Step 6
Attach Rails to posts as shown in Figure 1.4.
(See Note A)
RAMP LEG I.D. TABLE
Upper Deck Height. Ramp Leg Length (X) Flat Ramp Leg
Length (X)
12" 30"
[ 761mm ] 36" [ 914mm ]
18" - 24" 42"
[ 1066mm ] 48" [1218mm ]
30" - 36" 54"
[ 1371mm ] 60" [ 1520mm ]
42" - 48" 66"
[ 1675mm ] 72" [ 1828mm ]
54" - 60" 78"
[ 1977mm ] 84" [ 2133mm]
66" - 72" 90"
[ 2285mm ] 96" [ 2438mm ]
O.D. Washer
MOUNTING
BLOCK TOP
Fully tighten all fasteners according to the
Step 8
section of the Installation Manual.
"TIGHTENING TORQUE FOR HARDWARE"
(See Notes A & E)
Attach Rails to Ramps as shown in Figure 1.5.
Button Head Bolt
3/8" x 1-1/4"
3/8" Lock Nut
RAIL
RAMP
Shoulder Bolt
RAIL
3/8" x 2-1/2"
Socket Head Screw
1/4" x 1-3/8" TR
Step 7
3/8" x 1"
MOUNTING
BLOCK
BOTTOM
Figure 1.5
Figure 1.4
1/2" SAE
Washer
3/8"X2"
Barrel Nut
(X)

For Customer Service Call
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Manufactured by Krauss Craft, Inc.
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RAMP R5
Rev G
6/5/2010
R5-1208
Page 5 of 6
RAMP R5:
Shall be fabricated using 12 gauge sheet steel
punched and formed with reinforcing cross
members and gussets. Ramp shall be Play-Tuff™
coated after fabrication.
RAIL SET R5:
Shall consist of a 1.660" O.D. 11 gauge top rail
welded to 1/4" steel mounting clevises with 1.315"
O.D. 12 gauge bottom rails, vertical rails and
handrails. Handrails shall be attached to vertical
rails with 1.029" O.D. 14 gauge handrail standoffs.
The Rail Set shall have a multi-stage baked-on
powder coat finish.
WALL SET R5:
Shall consist of a 1.660" O.D. 11 gauge top rail
welded to 1/4" steel mounting clevises with 1.315"
O.D. 12 gauge bottom rails, vertical rails and
handrails. Handrails shall be attached to vertical
rails with 1.029" O.D. 14 gauge handrail standoffs.
Vertical rungs shall be evenly spaced 1.029" O.D.
14 gauge steel tubing. The Wall Set shall have a
multi-stage baked-on powder coat finish.
RAMP LEG:
Shall consist of 2.375" O.D. 11 gauge steel tubing
welded to a 10 gauge steel mounting bracket and
a 5/8" round steel footing anchor. Ramp Leg shall
have a multi-stage baked-on powder coat finish.
MOUNTING BLOCKS:
Shall be two-part and precision die-cast from a
high
strength aluminum alloy. The Mounting Blocks
have a multi-stage baked-on powder coat finish.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.
Specifications
Parts List
Flat Ramp w/ Walls
Part #
DESCRIPTION
QTY.
CF-7126 Ramp R5 2
FS-1208-LEGFLT Flat Ramp Leg R5 2
FS-1208-RWLFLAT Flat Ramp Wall Set 12' R5 1
GF-7006-B Mounting Block R5 Bottom 8
GF-7006-T Mounting Block R5 Top 8
9103062-TR Bolt Button Head 3/8" x 1-1/4" 24
9103072-TR Bolt Button Head 3/8" x 1-1/2" 2
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9143112-TR Bolt Shoulder 3/8" x 2-1/2" BH 4
9281062-5-TR Screw Soc HD CS 1/4" x 1-3/8" TR 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 56
9345002 Washer Flat SAE 1/2" 12
9413002 Nut Lock 3/8" 26
9443092-TR Nut Barrel 3/8" x 2" BH 8
Flat Ramp w/ Rails
Part #
DESCRIPTION
QTY.
CF-7126 Ramp R5 2
FS-1208-LEGFLT Flat Ramp Leg R5 2
FS-1208-RRAFLAT Flat Ramp Rail Set 12' R5 1
GF-7006-B Mounting Block R5 Bottom 8
GF-7006-T Mounting Block R5 Top 8
9103062-TR Bolt Button Head 3/8" x 1-1/4" 24
9103072-TR Bolt Button Head 3/8" x 1-1/2" 2
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9143112-TR Bolt Shoulder 3/8" x 2-1/2" BH 4
9281062-5-TR Screw Soc HD CS 1/4" x 1-3/8" TR 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 56
9345002 Washer Flat SAE 1/2" 12
9413002 Nut Lock 3/8" 26
9443092-TR Nut Barrel 3/8" x 2" BH 8
Step 9
Plumb and level entire component. Pour
concrete into footing hole. Allow at least 72
hours to cure before using this equipment. (See
Note B)
Step 10
Place appropriate compliant protective surfacing
under and around Ramp. (See Note D)

Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
RAMP R5
Rev G
6/5/2010
R5-1208
Page 6 of 6
Parts List
Ramp w/ Rails R5 - Deck to Deck
Part #
DESCRIPTION
QTY.
CF-7126 Ramp R5 2
FS-1208-LEG Ramp Leg R5 2
FS-1208-RL12FT Ramp Rail Set 12' R5 1
GF-7006-B Mounting Block R5 Bottom 8
GF-7006-T Mounting Block R5 Top 8
9103062-TR Bolt Button Head 3/8" x 1-1/4" 24
9103072-TR Bolt Button Head 3/8" x 1-1/2" 2
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9143112-TR Bolt Shoulder 3/8" x 2-1/2" BH 4
9281062-5-TR Screw Soc HD CS 1/4" x 1-3/8" TR 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 56
9345002 Washer Flat SAE 1/2" 12
9413002 Nut Lock 3/8" 26
9443092-TR Nut Barrel 8
Ramp w/ Walls R5 - Deck to Deck
Part #
DESCRIPTION
QTY.
CF-7126 Ramp R5 2
FS-1208-LEG Ramp Leg R5 2
FS-1208-R12FT Wheel Chair Ramp R5 12' Wall Set 1
GF-7006-B Mounting Block R5 Bottom 8
GF-7006-T Mounting Block R5 Top 8
9103062-TR Bolt Button Head 3/8" x 1-1/4" 24
9103072-TR Bolt Button Head 3/8" x 1-1/2" 2
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9143112-TR Bolt Shoulder 3/8" x 2-1/2" BH 4
9281062-5-TR Screw Soc HD CS 1/4" x 1-3/8" TR 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 56
9345002 Washer Flat SAE 1/2" 12
9413002 Nut Lock 3/8" 26
9443092-TR Nut Barrel 8
Ramp w/ Rails R5 - Ground to Deck
Part #
DESCRIPTION QTY.
CF-7126 Ramp R5 2
FS-1208-LEG Ramp Leg R5 2
FS-1208-RL12FT Ramp Rail Set 12' R5 1
GF-7006-B Mounting Block R5 Bottom 8
GF-7006-T Mounting Block R5 Top 8
9103062-TR Bolt Button Head 3/8" x 1-1/4" 18
9103072-TR Bolt Button Head 3/8" x 1-1/2" 2
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9143112-TR Bolt Shoulder 3/8" x 2-1/2" BH 4
9281062-5-TR Screw Soc HD CS 1/4" x 1-3/8" TR 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 44
9345002 Washer Flat SAE 1/2" 12
9413002 Nut Lock 3/8" 20
9443092-TR Nut Barrel 8
Ramp w/ Walls R5 - Ground to Deck
Part #
DESCRIPTION QTY.
CF-7126 Ramp R5 2
FS-1208-LEG Ramp Leg R5 2
FS-1208-R12FT Wheel Chair Ramp R5 12' Wall Set 1
GF-7006-B Mounting Block R5 Bottom 8
GF-7006-T Mounting Block R5 Top 8
9103062-TR Bolt Button Head 3/8" x 1-1/4" 18
9103072-TR Bolt Button Head 3/8" x 1-1/2" 2
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9143112-TR Bolt Shoulder 3/8" x 2-1/2" BH 4
9281062-5-TR Screw Soc HD CS 1/4" x 1-3/8" TR 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 44
9345002 Washer Flat SAE 1/2" 12
9413002 Nut Lock 3/8" 20
9443092-TR Nut Barrel 8
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Maintenance