Playcraft Accessible Driver Panel 1628 Programming manual

IMPORTANT NOTES: Read First
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
ACCESSIBLE DRIVER PANEL ASSEMBLY
INSTALLATION INSTRUCTIONS
Rev G
8/2/2012
1628
Page 1 of 4
(A) Use liquid thread lock (such as Loctite
®
) with all threaded hardware. Important: Liquid thread lock (prior to
curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a
lubricant during assembly.
(B) Refer to Installation Manual for 09 Collars and 11 Socket Clamps installation instructions.
(C) All gaps created (e.g. between panels, between panel and deck, between panel and roof, etc.) must be less
than 3-1/2" [89mm] or greater than 9" [229mm].
(D) Clearance between the finish grade and bottom of play equipment (e.g. activity panel, drive wheel, etc.)
for ADA compliant activities must be greater than 24" [610mm].
(E) An appropriate energy absorbing safety surface is required under and around all playground equipment.
Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction. Other
surfacing material may vary in thickness and/or compression depths. See free publication - The Handbook for
Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of the
equipment or consult your surfacing supply representative.
but does not effect assembly.
R3.5 configuration will vary slightly,
NOTE: R5 ADA Driver Panel shown.
FIGURE 1
ADA Driver Panel
09 Collars and 11 Clamps
See Installation Manual Sections
Figure 1.1

For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
ACCESSIBLE DRIVER PANEL ASSEMBLY
INSTALLATION INSTRUCTIONS
Rev G
8/2/2012
1628
Page 2 of 4
See Note D
Step 2
(Factory Assembled)
Press Bearings into Wheel Hub as shown in Figure 2.
Step 3
(Factory Assembled)
Attach Driver Wheel Casting Spindle to Driver
Panel Dash as shown in Figure 3. (See Note A)
NOTE:
Secure 1/4" x 1/4" Socket Set Screw to
Driver Wheel Casting Spindle using
the Hex Key Wrench provided. (See Note A)
Step 1
Locate and attach collars at heights given in
Elevation View. (See Notes B, C & D)
* Height shown from top of collar to top of collar.
** Height shown from finish grade to top of collar.
Step 4
(Factory Assembled)
Attach Driver Panel Dash to ADA Driver Panel
as shown in Figure 4. (See Note A)
DRIVER PANEL
DASH
1/4" x1/4" Socket
Set Screw
DRIVER WHEEL
CASTING SPINDLE
1/2" x 1-3/4"
Button Head Bolt
11/16" x 1-3/4" O.D.
Washer 1/2" x 1-3/8" O.D.
Washer
FIGURE 3
(Finish Grade)
Elevation View
39" **
991mm
10" *
254mm
3/8" x 5/8"
Barrel Nut
1/2" SAE Washer
3/8" x 7/8" O.D.
Washer
3/8" x 1-1/2"
Button Head Bolt
FIGURE 4
ADA DRIVER PANEL
DRIVER PANEL
DASH
5/8" x 7/8" x 5/8" L
WHEEL HUB
FIGURE 2
Flanged Bearing
5/8" x 7/8" x 5/8" L
Flanged Bearing

For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
ACCESSIBLE DRIVER PANEL ASSEMBLY
INSTALLATION INSTRUCTIONS
Rev G
8/2/2012
1628
Page 3 of 4
Step 5
Attach Wheel Hub to Driver Wheel Casting Spindle
as shown in Figure 5. (See Note A)
Step 6
Attach Driver Wheel Casting to Wheel Hub as shown
in Figure 6. (See Note A)
Step 7
Attach ADA Driver Panel to collars as shown
in Figure 1.1. (See Notes A & B)
Step 8
Fully tighten all fasteners according to the
"TIGHTENING TORQUE FOR HARDWARE"
section of the Installation Manual.
Step 9
Place required protective surfacing under
and around ADA Driver Panel Assembly.
(See Note E)
3/8" x 1" Button
Head Bolt
3/8" x 7/8" O.D.
Washer
WHEEL HUB
FIGURE 6
DRIVER WHEEL CASTING
Figure 1.1
ADA DRIVER
PANEL
3/8" x 1" O.D.
Washer
3/8" x 1-3/4"
Button Head Bolt
MOUNTING INSERT
WHEEL HUB
DRIVER WHEEL
CASTING SPINDLE
1/2" x 1-1/4" O.D.
Washer
1/2" Thin
Lock Nut
FIGURE 5

Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
ACCESSIBLE DRIVER PANEL ASSEMBLY
INSTALLATION INSTRUCTIONS
Rev G
8/2/2012
1628
Page 4 of 4
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Maintenance
Assembled Parts List
Parts List
Specifications
S-1628-R35
Part # DESCRIPTION QTY
GE-4728 Driver Wheel Casting 1
GE-7015 Mounting Insert 4
HS-1001-R35 Socket Clamp Set R3.5 4
451172 Hex Key Wrench 1/8" SA 1
9103052-TR Bolt Button Head 3/8" x 1" 5
9103082-TR Bolt Button Head 3/8" x 1-3/4" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 4
9333042 Washer Flat 3/8" x 7/8" O.D. 5
9335062 Washer Flat 1/2" x 1-1/4" OD 1
9425002 Nut Lock 1/2" Thin 1
S-1628-R5
Part # DESCRIPTION QTY
GE-4728 Driver Wheel Casting 1
GE-7015 Mounting Insert 4
HS-1001-R5 Socket Clamp Set R5 4
451172 Hex Key Wrench 1/8" SA 1
9103052-TR Bolt Button Head 3/8" x 1" 5
9103082-TR Bolt Button Head 3/8" x 1-3/4" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 4
9333042 Washer Flat 3/8" x 7/8" O.D. 5
9335062 Washer Flat 1/2" x 1-1/4" OD 1
9425002 Nut Lock 1/2" Thin 1
S-1628-R5
Part # DESCRIPTION QTY
EE-0122 Driver Panel Dash 1
EF-7060 ADA Driver Panel R5 1
IE-4662 Wheel Hub 1
IE-4761 Driver Wheel Casting Spindle 1
481058-58 5/8" x 7/8" x 5/8" L Flanged Bearing 2
9103072-TR Bolt Button Head 3/8" x 1-1/2" 7
9105082 Bolt Button Head 1/2" x 1-3/4" 1
9261002 1/4" x1/4" Socket Set Screw 1
9333042 Washer Flat 3/8" x 7/8" O.D. 7
9335062-5 Washer Flat 1/2" x 1-3/8" OD 1
9337072-5 Washer Flat 11/16" x 1-3/4" OD 1
9345002 Washer Flat SAE 1/2" 7
9443022-TR Nut Barrel 3/8" x 5/8" BH 7
S-1628-R35
Part # DESCRIPTION QTY
EE-0122 Driver Panel Dash 1
EG-8204 ADA Driver Panel R3.5 1
IE-4662 Wheel Hub 1
IE-4761 Driver Wheel Casting Spindle 1
481058-58 5/8" x 7/8" x 5/8" L Flanged Bearing 2
9103072-TR Bolt Button Head 3/8" x 1-1/2" 7
9105082 Bolt Button Head 1/2" x 1-3/4" 1
9261002 1/4" x1/4" Socket Set Screw 1
9333042 Washer Flat 3/8" x 7/8" O.D. 7
9335062-5 Washer Flat 1/2" x 1-3/8" OD 1
9337072-5 Washer Flat 11/16" x 1-3/4" OD 1
9345002 Washer Flat SAE 1/2" 7
9443022-TR Nut Barrel 3/8" x 5/8" BH 7
ADA DRIVER PANEL:
Shall be made from high density 3/4" sheet plastic
specially formulated for optimum UV stability and
color retention.
DRIVER WHEEL CASTING:
Shall be precision die-cast from a high strength
aluminum alloy. The Driver Wheel Casting shall
have a multi-stage baked-on powder coat finish.
SPINDLE:
Shall be machined from Ø 1" stainless steel.
WHEEL HUB:
Shall be machined from Ø 3-3/4" high strength
aluminum alloy. The Wheel Hub shall have a
multi-staged baked-on powder coat finish.
MOUNTING INSERT:
Shall be precision die-cast from a high strength
aluminum alloy.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.