'
r-
TABLE OF CONTENTS--Cont'd 5
Page
15.
Replacement
of
camshaft
bearings
. . .
..
. . . . • . . .
..
. . 112
16.
Replacement
of
connecting
rod
and
piston
assembly.
. • . . . . . 112
17
••
Reconditioning
of
cylinder
walls 112
18.
Fitting
pistons . . . . . . . . . . . • . . 112
19.
Replacement
of
piston
rings. . . . 113
20.
Replacement
of
piston
pins
(pistons
removed).
. . . . . . . . 114
21.
Replacement
of
connecting
rod
bearings
. . .
..
. . . . . . . . . . . . 114
22.
Replacement
of
crankshaft
(main)
bearings
. . . . . . . . . . . 115
23.
Checking
crankshaft
end
play.
. 115
24.
Installation
of
crankshaft
bearing
oil seals . . . . . . . . . . . . . . . . . . 116
25.
Replacement
of flywheel . . . . . . 116
26.
Engine
Oiling
System.
. . . . . . . 116
27.
Removal
and
installation
of oil
pan and strainer. . . . . . . . . . . 116
28.-
Removal
and
installation
of oil
pump
...................
117
SECTION
X-EXHAUST
SYSTEM
1.
Disassembly
and
assembly
of
manifold
heat
control.
. . . . . . 118
2.
Replacement
of
exhaust
pipe
and
muffler . . . . . . . . . . . . . . . 118
3.
Replacement
of
intake
and
exhaust
manifold
gaskets.
. . . 118
SECTION
XI-FRAME
1.
Frame
alignment
. . . . . . . . . . . . 119
Frame
alignment
diagrams
..
120-123
SECTION
XII--FUEL
SYSTEM
Data
and
specifications . . . . . . . 126
1.
Description
of
carburetor.
. . . . . 125
2.
Disassembly
of
carburetor.
. . . . 125
3.
Assembly
of
carburetor.
. . . . . . . 125
4.
Adjusting
idle
speed
of
carburetor
125
5. Accelerating
pump
setting.
. . . . 125
6.
Replacement
of
main
metering
jet
125
7.
Adjustment
of
carburetor
float
level
.....
, . . . . . . . . . . . . . . 125
8.
Cleaning carburetor air
cleaner.
127
9.
Description
of fuel
pump...
. . . 127
10.
Disassembly
of fuel
pump.
. . . . . 127
11.
Assembly
of
fuel
pump.
. . . . . . . 127
:2.
Testing
fuel
gauge
............
130
13.
Calibrating
fuel
gauge
(dash
unit)
...............
130
SECTION
XIII-GENERATOR
Data
and
specifications. . . . . . . . 132
1.
Description
. . . . . . . . . . . . . . . . . 133
2.
Disassembly
of
generator.
. . . . . 133
3.
Removal
of field coils. . . . . . . . . 136
4.
Installation
of field coils. . . . . . . 136
5.
Assembly
of
generator.
. . . . . . . 136
6.
Testing
generator
on
test
stand
..
137
7.
Testing
generator
on
engine.
. . . 138
·page
SECTION
XIV-GENERATOR
REGULATOR
Data
and
specifications. . . . . . . . 140
1.
Testing
and
adjusting
generator
regulator
(1940-42)
........
139
·2.
Testing
and
adjusting
cut-out
relay
(
1936-39)
. . . . . . . . . . . 142
3.
Testing
and
adjusting
circuit
breaker
and
voltage
regulator
(
1936-39)
.
..
..
.
.. .. ..
.
..
142
SECTION
XV-IGNITION
SYSTEM
Data
and
specifications. . . . . . . . 144
1.
Description
. . . . . . . . . . . . . . . . . 143
2.
Disassembly
of
distributor.
. . . . 143
3.
Assembly
of
distributor.
. . . . . . . 145
4.
Spark
plugs . . . . . . . . . . . . . . . . . 147
SECTION
XVI-LIGHTING
AND
WIRING
SYSTEMS
Data
and
specifications. . . . . . . . 148
1.
Description
of
lights.
. . . . . . . . . 149
2.
Aiming
of headlights.
. . . . . . . . . 149
3.
Replacement
of
light
bulbs . . . . . 151
4.
Description
of wiring
....
, . . . . . 153
Wiring
diagrams
..........
154-164
SECTION
XVII-STARTING
MOTOR
Data
and
specifications
.....
, . . 165
1.
Description
. . . . . . . . . . . . . . . . . 165
2.
Replacement
of
starting motor
brushes
. . . . . . . . . . . . . . . . 165
3.
Disassembly
of
starting
motor.
. 165
4.
Replacement
of starting motor
field coils . . . . . . . . . . . . . . . . 167
5.
Assembly
of
starting
motor.
. . . . 168 .
6.
Testing
starting
motor
. . . . . . . . 169
SECTION
XVIII-SHOCK
ABSORBERS
Data
and
specifications. . . . . . . . 171
1.
Description
..
.
..
..
..
..
.. .. ..
171
2.
Testing
shock
absorber
operation
171
3. Refilling shock
absorbers.
. . . . . 172
4.
Disassembly
of
shock
absorbers.
172
5. Assembly
of
shock
absorbers.
. . . 173
6.
Installation
of shock
absorbers.
. 175
SECTION
XIX-SPRINGS
Data
and
specifications. . . . . . . . 178
1.
Front
spring
height.
. . . . . . . . . . 177
2.
Installation
of
front
spring.
. . . . 177
3.
Adjustment
of
front
spring
shackles
. . . . . . . . . . . . . . . . . 177
4.
Inst~ll~tion
of
steering
shock
ehmmator
. . . . . . . . . . . . . . . . 177
5.
Installation
of
rear
spring.
. . . . . 177
6.
Adjustment
of
rear
spring
shackles
. . . . . . . . . . . . . . . . . . 178
7.
Adjustment
of
rear
spring
bolts..
179
8.
Spring
clip
maintenance
. . . . . . 179
