PMC PH-25 User manual

Classic
PH/PHX-25
PH/PHX-40
Proportioners
For Professional Use Only
Not approved for use in explosive
atmosphere locations
Electrical Diagrams
Ref. # MN-04013
Revision 3.6
February 25, 2019
Polyurethane Machinery Corp.
Corporate: 1 Komo Dr, Lakewood, NJ 08701
Manufacturing: 2 Komo Dr, Lakewood, NJ 08701
Phone: [phone]
Fax: [phone]
URL: http://www.polymacusa.com
Before installing the PH Series Proportioner and start-up, carefully read
all the technical and safety documentation included in this manual. Pay
special attention to the information in order to know and understand
the operation and the conditions of use of the PH Series Proportioner.
All of the information is aimed at improving u
ser safety and avoiding
possible breakdowns from the incorrect use of the PH Series
Proportioner.

TABLE OF CONTENTS
WARRANTY .......................................................................................................................................1
SAFETY AND HANDLING .....................................................................................................................3
220 VAC – 1 PHASE.............................................................................................................................5
Component Identification ............................................................................................................................... 5
Front Panel (ALL CONSOLES) ...........................................................................................................................5
Bottom Plate (PH-25 & PHX-25 ONLY) ............................................................................................................7
Bottom Plate (PH-40 & PHX-40 ONLY) ..........................................................................................................10
Point to Point Diagrams (PH-25 & PHX-25 ONLY) .......................................................................................... 13
Incoming Power.............................................................................................................................................13
Heater Circuit ................................................................................................................................................14
Motor Circuit .................................................................................................................................................15
Point to Point Diagrams (PH-40 & PHX-40 ONLY) .......................................................................................... 16
Incoming Power.............................................................................................................................................16
Heater Circuit ................................................................................................................................................17
Motor Circuit .................................................................................................................................................18
Point to Point Diagrams (ALL CONSOLES)...................................................................................................... 19
24 VDC Power Circuit ....................................................................................................................................19
Pump Circuit ..................................................................................................................................................20
Pressure Balance Control Circuit ...................................................................................................................21
Ladder Diagrams (ALL CONSOLES)................................................................................................................. 22
Incoming Power.............................................................................................................................................22
Heater Circuit ................................................................................................................................................23
Motor Circuit .................................................................................................................................................25
24 VDC Power Circuit ....................................................................................................................................26
Pump Circuit ..................................................................................................................................................27
Pressure Balance Control Circuit ...................................................................................................................28
220 VAC – 3 PHASE...........................................................................................................................29
Component Identification ............................................................................................................................. 29
Front Panel (ALL CONSOLES) .........................................................................................................................29
Bottom Plate (PH-25 & PHX-25 ONLY) ..........................................................................................................31
Bottom Plate (PH-40 & PHX-40 ONLY) ..........................................................................................................34

Point to Point Diagrams (PH-25 & PHX-25 ONLY) .......................................................................................... 37
Incoming Power.............................................................................................................................................37
Heater Circuit ................................................................................................................................................38
Motor Circuit .................................................................................................................................................39
Point to Point Diagrams (PH-40 & PHX-40 ONLY) .......................................................................................... 40
Incoming Power.............................................................................................................................................40
Heater Circuit ................................................................................................................................................41
Motor Circuit .................................................................................................................................................42
Point to Point Diagrams (ALL CONSOLES)...................................................................................................... 43
24 VDC Power Circuit ....................................................................................................................................43
Pump Circuit ..................................................................................................................................................44
Pressure Balance Control Circuit ...................................................................................................................45
Ladder Diagrams (ALL CONSOLES)................................................................................................................. 46
Incoming Power.............................................................................................................................................46
Heater Circuit ................................................................................................................................................47
Motor Circuit .................................................................................................................................................49
24 VDC Power Circuit ....................................................................................................................................50
Pump Circuit ..................................................................................................................................................51
Pressure Balance Control Circuit ...................................................................................................................52
400 VAC...........................................................................................................................................53
Component Identification ............................................................................................................................. 53
Front Panel (ALL CONSOLES) .........................................................................................................................53
Bottom Plate (PH-25 & PHX-25 ONLY) ..........................................................................................................55
Bottom Plate (PH-40 & PHX-40 ONLY) ..........................................................................................................58
Point to Point Diagrams (PH-25 & PHX-25 ONLY) .......................................................................................... 61
Incoming Power.............................................................................................................................................61
Heater Circuit ................................................................................................................................................62
Motor Circuit .................................................................................................................................................63
Point to Point Diagrams (PH-40 & PHX-40 ONLY) .......................................................................................... 64
Incoming Power.............................................................................................................................................64
Heater Circuit ................................................................................................................................................65
Motor Circuit .................................................................................................................................................66
Point to Point Diagrams (ALL CONSOLES)...................................................................................................... 67
24 VDC Power Circuit ....................................................................................................................................67
Pump Circuit ..................................................................................................................................................68
Pressure Balance Control Circuit ...................................................................................................................69
Ladder Diagrams – (ALL CONSOLES) .............................................................................................................. 70

Incoming Power.............................................................................................................................................70
Heater Circuit ................................................................................................................................................71
Motor Circuit .................................................................................................................................................73
24 VDC Power Circuit ....................................................................................................................................74
Pump Circuit ..................................................................................................................................................75
Pressure Balance Control Circuit ...................................................................................................................76

1
WARRANTY
Polyurethane Machinery Corporation (hereinafter “PMC”) provides this LIMITED WARRANTY
(hereinafter “Warranty”) to the original purchaser (hereinafter “Customer”) covering this
equipment and the original PMC manufactured accessories delivered with the equipment
(hereinafter “Product”) against defects in material or workmanship of the Product (hereinafter
“Defect” or “Defective”) for a period of one (1) year from the date of first purchase as shown on
the original PMC invoice (hereinafter “Warranty Period”).
If during the Warranty Period under normal use, the Product is suspected by Customer to be
Defective in material or workmanship, it is Customer’s responsibility to contact PMC and return
the Product to PMC as directed by PMC, freight prepaid. If PMC determines that the Product is
Defective and that such Defect is covered by this Warranty, PMC will credit Customer for the
reasonable freight charges incurred by Customer in returning the Defective Product to PMC, and
PMC (or its authorized agent) will, at PMC’s option, repair or replace the Product, subject to the
following:
Original Invoice: The original invoice must be kept as proof of the date of first sale and the Product
serial number. The Warranty does not cover any Product if the Original Invoice appears to have
been modified or altered, or when the serial number on the Product appears to have been altered
or defaced.
Product Maintenance: It is the Customer’s responsibility to maintain the Product properly. See
your maintenance schedule and owner’s manual for details. The Warranty does not cover an
improperly maintained Product.
Non-PMC Components and Accessories: Non-PMC manufactured components and accessories
that are used in the operation of the Product are not covered by thisWarranty. Such components
and accessories shall be subject to the warranty offered to the Customer, if any, by the original
manufacturer of such component or accessory.
Other Warranty Exclusions: The Warranty does not cover any Product that PMC determines has
been damaged or fails to operate properly due to misuse, negligence, abuse, carelessness,
neglect, or accident. By way of example only, this includes:
•Normal wear and tear.
•Improper or unauthorized installation, repair, alteration, adjustment or modification of the
Product.
•Use of heating devices, pumping equipment, dispensers, or other parts or accessories
with the Product that have not been approved or manufactured by PMC.
•Failure to follow the operating instructions and recommendations provided by PMC.
•Cosmetic damage.
•Fire, flood, “acts of God,” or other contingencies beyond the control of PMC.

WARRANTY
2
THE WARRANTY DESCRIBED HEREIN IS THE EXCLUSIVE REMEDY FOR THE CUSTOMER
AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, STATUTORY OR
OTHERWISE, AND THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE AND ALL OTHER WARRANTIES ARE HEREBY DISCLAIMED. TO
THE FULLEST EXTENT PERMITTED BY LAW, PMC SHALL NOT BE RESPONSIBLE,
WHETHER BASED IN CONTRACT, TORT (INCLUDING, WITHOUT LIMITATION,
NEGLIGENCE), WARRANTY OR ANY OTHER LEGAL OR EQUITABLE GROUNDS, FOR ANY
CONSEQUENTIAL, INDIRECT, INCIDENTAL, LOST PROFITS, SPECIAL, PUNITIVE OR
EXEMPLARY DAMAGES, WHETHER TO PERSON OR PROPERTY, ARISING FROM OR
RELATING TO THE PRODUCT, EVEN IF PMC HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH LOSSES OR DAMAGES.
Non-Warranty Service by PMC: If PMC determines that the suspected Defect of the Product is
not covered by this Warranty, disposition of the Product will be made pursuant to the terms and
conditions of PMC’s written estimate on a time and materials basis.
Continuing Warranty for Products Repaired or Replaced under Warranty: Following the repair or
replacement of a Product covered by this Warranty, such Product will continue to be subject to
the original Warranty for the remainder of original Warranty Period or for three (3) months from
the repair or replacement date, whichever is longer.
No Rights Implied: Nothing in the sale, lease or rental of any Product by PMC shall be construed
to grant any right, interest or license in or under any patent, trademark, copyright, trade secret or
other proprietary right or material owned by anyone; nor does PMC encourage the infringement
of same.
Exclusive Warranty: This writing is the final, complete, and exclusive expression of the Warranty
covering the Product. Any statements made by PMC, its employees or agents that differ from the
terms of this Warranty shall have no effect. It is expressly understood that Customer’s acceptance
of this Warranty, by performance or otherwise, is upon and subject solely to the terms and
conditions hereof, and any additional or different terms and conditions proposed or expressed by
Customer or anyone, whether in writing or otherwise, are null and void unless specifically agreed
to in writing by an Officer of PMC.

3
SAFETY AND HANDLING
This chapter contains important information on the safety, handling, and use of your PH Series
Console.
Before installing the PH Series Proportioner and start-up,
carefully read all the
technical and safety documentation
included in this manual. Pay special attention to the information
in order to know and understand the operation and the
conditions of use of the PH Series Proportioner. All of the
information is aimed at improving user sa
fety and avoiding
possible breakdowns from the incorrect us
e of the PH Series
Proportioner.
Always disconnect the console from the main power source before opening the console.
WARNING! Symbol is presented in front of information to alert of a
situation that might cause serious injuries if the instructions are not
followed.
CAUTION! Symbol is presented in front of information that indicates how to
avoid damage to the Proportioner or how to avoid a situation that could
cause minor injuries.
NOTE! Symbol is presented in front of relevant information of a procedure
being carried out.
Careful study of this manual will enable the operator to understand the characteristics of the PH
Series Console and the operating procedures. By following the instructions and
recommendations contained herein, you will reduce the potential risk of accidents in the
installation, use, or maintenance of the PH Series Console. You will also provide a better
opportunity for increased output, incident-free operation for a longer time, and the possibility of
detecting and resolving problems quickly and simply.
Keep this Operations Manual for future consultation of useful information at all times. If you lose
this manual, ask for a new copy from your PMC authorized distributor or go online at our web site
(www.polymacusa.com).
When working with the PH Series Console, it is recommended that the operator wear suitable
clothing and elements of personal protection, including, without limitation, gloves, protective
goggles, safety footwear and face masks. Use breathing equipment when working with the PH
Series Proportioner in enclosed spaces or in areas with insufficient ventilation. The introduction
and follow-up of safety measures must not be limited to those described in this manual. Before
starting up the PH Series Proportioner, a comprehensive analysis must be made of the risks
derived from the products to be dispensed, the type of application and the working environment.

SAFETY AND HANDLING
4
To prevent possible injury caused by incorrect handling of the raw materials and solvents
used in the process, carefully read the Material Safety Data Sheet (MSDS) provided by
your supplier.
Deal with waste caused according to current regulations.
Pour éviter toute blessure causée par une mauvaise manipulation des matières
premières et les solvants utilisés dans le processus, veuillez lire attentivement la fiche
signalétique (MSDS) fournies par votre fournisseur.
To avoid damage caused by the impact of pressurized fluids, do not open any connection
or perform maintenance work on the components subject to pressure until the pressure
has been completely eliminated.
Pour éviter les dommages causés par l'impact des fluides sous pression, ne pas ouvrir
un lien ou d'effectuer des travaux d'entretien sur les éléments soumis à la pression jusqu'à
ce que la pression a été complètement éliminé.
Use suitable protection when operating, maintaining or being present in the area where
the equipment is functioning. This includes, but is not limited to, the use of protective
goggles, gloves, shoes and safety clothing and breathing equipment.
Utiliser une protection appropriée utilisation, d'entretien ou d'être présents dans la région
où le matériel fonctionne. Cela inclut, mais n'est pas limité à, l'utilisation de lunettes de
protection, gants, chaussures et vêtements de sécurité et un équipement respiratoire.
The equipment includes components that reach high temperatures and can cause burns.
Hot parts of the equipment must NOT be handled or touched until they have cooled
completely.
L'équipement comprend des éléments qui atteignent des températures élevées et
peuvent provoquer des brûlures. Les parties chaudes de l'équipement ne doit pas être
manipulé ou touché jusqu'à ce qu'ils aient complètement refroidi.
To prevent serious injury through crushing or amputation, do not work with the equipment
without the safety guards installed on the moving parts. Make sure that all the safety
guards are correctly reinstalled at the end of the repair or maintenance work of the
equipment.
L'équipement comprend des éléments qui atteignent des températures élevées et
peuvent provoquer des brûlures. Les parties chaudes de l'équipement ne doit pas être
manipulé ou touché jusqu'à ce qu'ils aient complètement refroidi.

5
220 VAC – 1 PHASE
Component Identification
Front Panel (ALL CONSOLES)

220 VAC – 1 Phase
6
COMPONENT LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
1
2
201154
TEMPERATURE CONTROLLER, HTR
2
1
201155
TEMPERATURE CONTROLLER, HOSE
3 1 201157 COUNTER, COUNTDOWN, PROGRAMMED,
OMRON
4
5
201215
LIGHT UNIT, RED, 24VDC
5
1
201216
LIGHT UNIT, WHITE, 24VDC
6
1
201217
CYCLE COUNTER
7
1
201218
E-STOP PUSH-TWIST
8
1
201219
CONTACT BLOCK, NON-LIGHTED SPST-NC
9
14
201221
CONTACT BLOCK, NO, PUSH IN
10
7
201222
LAMP HOLDER, PUSH-IN
11
4
201223
22M SWITCH, 2 POS RED, MANUAL
12
7
201224
MOUNTING COLLAR, 22M
13
1
201225
22M SWITCH, 3 POS WHITE, MANUAL
14
1
201226
22M SWITCH, 3 POS RED, MANUAL
15
1
201227
22M SWITCH, 2 POS GREEN, MANUAL
16
1
201228
LIGHT UNIT, GREEN, 240VDC
17
2
201229
LIGHT UNIT, ORANGE, 24VDC
18
1
201257
LIGHT UNIT, GREEN, 24VDC
19
1
201301
LED LIGHT, GREEN, 24VDC
20
1
201302
LIGHT UNIT, RED, 24VDC
21
1
EL-100
ROTARY DISCONNECT; 80A; 3 POLE
22
1
EL-101
ROTARY DISCONNECT; 80A; 3 POLE
23
1
EL-103
DOOR MOUNTING KIT
24
1
EL-105
SELECTOR HANDLE; RED
25
4
EL-105_1
SCREW
26
4
EL-105_2
WASHER
27
1
EL-105_3
NUT
28
1
EL-105_4
GASKET
29
1
EL-196
SWITCH, ROTARY, 7 POS, 15A
30
1
EL-197
KNOB, 1/4 DIA. BLACK

220 VAC – 1 Phase
7
Bottom Plate (PH-25 & PHX-25 ONLY)

220 VAC – 1 Phase
8

220 VAC – 1 Phase
9
COMPONENT LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
1
2
EL-35
RELAY; 100AMP, 480V
2
1
El-194-1
PROGRAMMED; EZ RELAY
3
2
EL-152
END STOP; 35MM
4
1
EL-146
TERMINAL BLOCK; 16MM; GROUND
5
2
EL-143
TERMINAL BLOCK; 16MM
6
6
EL-141
TERMINAL BLOCK; 10.2MM
7
2
EL-156-10
TERMINAL COVER; 10MM/5.2MM
8
4
EL-108
CIRCUIT BREAKER; 32A, 2 POLE
10
1
EL-112
CIRCUIT BREAKER; 3A, 2 POLE
11
1
EL-122
POWER SUPPLY; 2.5A;230VAC/24VDC
12
1
EL-144
TERMINAL BLOCK; 5.2MM; GRND
13
20
EL-140
TERMINAL BLOCK; 5.2MM
14
1
EL-171
DIODE RECTIFIER 1000V; 1A
15
2
EL-160
SS RELAY; 24VDC; 2A
16
1
EL-174
SS RELAY; 24 VDC
17
1
EL-198
SS RELAY; 24 VDC
18
2
EL-172
RESISTOR 220 OHM; 5%; 3W; MET
19
1
EL-155
RELAY SOCKET
20*
1
EL-125-EATON
CONTACTOR; 40A, 24VDC, EATON
1
EL-125-CARLO
CONTACTOR; 40A, 24VDC, CARLO
21
1
EL-118
CONTACTOR; 32A; 24VDC COIL
1
EL-119
CONTACTOR; 25A; 24VDC COIL
22
1
EL-154
LATCHING RELAY 24V
23
1
EL-156
END COVERS; 12MM TERM BLOCKS
25
1
EL-145
12MM GROUND BLOCK 15-4 AWG
*Older consoles will have EatonTM contactors and newer consoles with have Carlo GavazziTM
contactors. Note the manufacturer before ordering because they are not direct replacements for
each other.

220 VAC – 1 Phase
10
Bottom Plate (PH-40 & PHX-40 ONLY)

220 VAC – 1 Phase
11

220 VAC – 1 Phase
12
COMPONENT LIST
ITEM
QTY
PART NUMBER
DESCRIPTION
1
2
EL-35
RELAY; 100AMP, 480V
2
1
El-194-1
PROGRAMMED; EZ RELAY
3
2
EL-152
END STOP; 35MM
4
2
EL-146
TERMINAL BLOCK; 16MM; GROUND
5
2
EL-143
TERMINAL BLOCK; 16MM
6
6
EL-141
TERMINAL BLOCK; 10.2MM
7
2
EL-156-10
TERMINAL COVER; 10MM/5.2MM
8
3
EL-175
CIRCUIT BREAKER; 50A, 2 POLE
9
1
EL-108
CIRCUIT BREAKER; 32A, 2 POLE
10
1
EL-112
CIRCUIT BREAKER; 3A, 2 POLE
11
1
EL-122
POWER SUPPLY; 2.5A;230VAC/24VDC
12
1
EL-144
TERMINAL BLOCK; 5.2MM; GRND
13
20
EL-140
TERMINAL BLOCK; 5.2MM
14
1
EL-171
DIODE RECTIFIER 1000V; 1A
15
2
EL-160
SS RELAY; 24VDC; 2A
16
1
EL-174
SS RELAY; 24 VDC
17
1
EL-198
SS RELAY; 24 VDC
18
2
EL-172
RESISTOR; 220 OHM; 5%; 3W; MET
19
1
EL-155
RELAY SOCKET
20*
1
EL-125-EATON
CONTACTOR; 40A, 24VDC, EATON
1
EL-125-CARLO
CONTACTOR; 40A, 24VDC, CARLO
21
1
EL-118
CONTACTOR; 32A; 24VDC COIL
1
EL-119
CONTACTOR; 25A; 24VDC COIL
22
1
EL-154
LATCHING RELAY 24V
23
1
EL-156
END COVERS; 12MM TERM BLOCKS
*Older consoles will have EatonTM contactors and newer consoles with have Carlo GavazziTM
contactors. Note the manufacturer before ordering because they are not direct replacements for
each other.

220 VAC – 1 Phase
13
Point to Point Diagrams (PH-25 & PHX-25 ONLY)
Incoming Power

220 VAC – 1 Phase
14
Heater Circuit

220 VAC – 1 Phase
15
Motor Circuit

220 VAC – 1 Phase
16
Point to Point Diagrams (PH-40 & PHX-40 ONLY)
Incoming Power