Pneumercator TMS1000D User manual

SINGLE
DEF TANK
MONITORING
SYSTEM
PNEUMERCATOR
Liquid Level Control Systems
INSTALLATION MANUAL
MODEL TMS1000D
© COPYRIGHT 2018 PNEUMERCATOR CO., INC.
1785 EXPRESSWAY DRIVE NORTH
HAUPPAUGE, NY 11788
TEL: [phone]
FAX: [phone]
http://www.pneumercator.com
TMS1000D Installation.docx June 27, 2018
DRAWING NO. 20156 REV. N/C
PeterSinkiwskij
DigitallysignedbyPeter
Sinkiwskij
DN:cn=PeterSinkiwskij,
o=PneumercatorCo.,Inc.,
ou=Headquarters,
email=peter@pneumerca
tor.com,c=US
Date:2018.06.2720:30:03
-04'00'

INSTRUCTION MANUAL TMS1000D
Note: A separate OPERATING MANUAL is available, but NOT required for TMS1000D installation.
Page
SAFETY INFORMATION.......................................................................................... 4
Section 1 PRODUCT DESCRIPTION
1.1 General System Overview ........................................................................................ 5
1.2 Control Console........................................................................................................ 6
1.3 Liquid Level Probes .................................................................................................. 8
1.4 Liquid Leak Sensors ................................................................................................. 9
Section 2 INSTALLATION DETAILS
2.1 Installation Checklist............................................................................................... 11
2.2 Control Console Installation .................................................................................... 12
2.3 Level Probe Installation........................................................................................... 16
2.4 Leak Sensor Installation –Steel Tanks................................................................... 18
2.5 Leak Sensor Installation –Piping Sumps and Dispenser Pans, Vaulted Tank......... 19
2.6 Leak Sensor Installation –Fiberglass Underground Tanks ..................................... 20
2.7 Leak Sensor Installation –Fiberglass Underground Tank Reservoirs ..................... 21
Section 3 WIRING INSTALLATION AND DIAGRAMS
3.1 System Probe/Sensor Wiring.................................................................................. 23
3.2 Power Wiring .......................................................................................................... 27
3.3 Probe/Sensor Wiring & Splices............................................................................... 28
3.4 Programmable Relay Outputs/Contact Closure Inputs............................................ 30
3.5 Data Communications Wiring.................................................................................. 31
3.6 Probe Map/System Setup....................................................................................... 32
TABLE OF CONTENTS

INSTRUCTION MANUAL TMS1000D
TMS1000D Installation.docx June 27, 2018
PAGE 4
IMPORTANT SAFETY INFORMATION
This manual contains instructions for installing electrical hardware in hazard
areas.
The following warnings must be considered to be in compliance with accepted
codes.
Any inquiries about this manual, or to return defective equipment should be
directed to:
PNEUMERCATOR COMPANY
1785 EXPRESSWAY DRIVE NORTH
HAUPPAUGE, NY 11788
Attention: Technical Services
TEL: [phone]
FAX: [phone]
TOLL FREE: [phone]
www.pneumercator.com
WARNING
Installation must be in strict accordance with this manual as adopted from the
following codes:
- NFPA 70, "National Electric Code."
- NFPA 30A, "Automotive and Marine Service Station Code."
FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS
AND EQUIPMENT DAMAGE.
WARNING
Alteration, modification or replacement with non-factory components could
impair the operation of this equipment, and void the warranty.
FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY, PROPERTY LOSS
AND EQUIPMENT DAMAGE.

INSTRUCTION MANUAL TMS1000D
TMS1000D Installation.docx June 27, 2018
PAGE 5
SECTION 1 –PRODUCT DESCRIPTIONS
1.1 GENERAL SYSTEM OVERVIEW
The TMS1000D is a fully integrated tank monitor system that combines level measurement with leak
detection using external sensors for secondarycontainment. Figure 1-1 shows a typical block diagram
of how a system should be configured for installation. This diagram is not a detailed wiring diagram,
which is found in Section 3 of this manual. Figure 1-1 is to guide the installer in planning the actual
installation, and give a general overview of the TANK, LEVEL PROBE, EXTERNAL SENSORS, and
OPTIONAL equipment that may be required for a typical installation. Figure 1-1 shows one (1) tank
with two (2) sensors. Refer to the specific design drawing for the customer's actual site for complete
site-specific details on how many sensors are specified.
Figure 1-1 –Typical System Block Diagram
DRAWING NO. 20195 REV. N/C
115/230 VAC
(50/60 Hz)
POWER
TMS1000D
CONSOLE
FIELD WIRING
SEE
MANUAL
SECTION 3
LEVEL
PROBE
LIQUID STORAGE TANK
RELAY CONTACTS
SEE MANUAL
SECTIONS
2.3 - 2.8
REMOTE
MOUNTED
ALARMS
SEE MANUAL SECTION 2.2
DATA DISPLAY /
GATHERING &
CONTROL
EQUIPMENT
SEE MANUAL
SECTION 3.5
CONSOLE
OUTPUTS
SEE MANUAL
SECTION 3.4
IN
°F
%GAL
ULL
GAL
PNEUMERCATOR
LiquidLevelControlS ystems
GROUP ID
MODE TEST
STEP RESET GROUP EDITREVIEW
EDIT
MODEM / RS-232 / RELAY CONTACTS
OTHER
SENSOR
LEAK
SENSOR
LEAK
H. HIGH
TEMP
DEF TANK MANAGEMENT SYSTEM
TMS 1000D
HIGH
LOW
DIESEL EMISSIONS FLUID

INSTRUCTION MANUAL TMS1000D
TMS1000D Installation.docx June 27, 2018
PAGE 6
1.2 CONTROL CONSOLE DESCRIPTION
All standard configurations are equipped with 1 mag. probe/2 leak sensor inputs, 1 RS-232 serial
port, 4 Fully programmable Relay outputs/2 Dry contact inputs, NEMA 4X enclosure.
WARNING
Installation MUST be done by qualified personnel familiar with local wiring codes
and electrical safety practices. FAILURE TO COMPLY MAY RESULT IN
PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
See Figure 1-2 below for overview.
Figure 1-2 –TMS1000D Console Outline
WARNING
The console is designed for Ordinary Location, Non-Hazardous installation only,
as defined by the National Electrical Code (NEC). DO NOT install where
flammable vapors may be present. FAILURE TO COMPLY MAY RESULT IN
PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
DRAWING NO. 20174 REV. A
OPERATING MEMBRANE BUTTONS
ANNUNCIATOR
INDICATOR LIGHTS
DIGITAL DISPLAY

INSTRUCTION MANUAL TMS1000D
TMS1000D Installation.docx June 27, 2018
PAGE 7
The console should be located in an area that is easily accessible to the personnel responsible for
operation and maintenance of the system. Metal conduiting is recommended and may be required by
local codes. All outdoor conduits must be watertight.
All conduit entries are provided on the bottom of the enclosure. If a conduit entry is not being used, it
must be sealed with an appropriate plug.
WARNING
Do not drill or modify enclosure. Use only conduit entries provided. FAILURE TO
COMPLY WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD
RESULTING IN PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT
DAMAGE.
WARNING
Conduit entries must only be used for their designated purpose in order to
assure safe operation and to maintain safety certification. FAILURE TO COMPLY
WILL VOID WARRANTY AND MAY PRESENT A SAFETY HAZARD RESULTING IN
PERSONAL INJURY, PROPERTY LOSS AND EQUIPMENT DAMAGE.
Figure 1-3 –TMS1000D Designated Conduit Locations
1/2" NPT OR EQUIVALENT CONDUIT SIZE
A1 = PROBE INPUT / (2) SENSOR INPUTS
A2 = COMMUNICATIONS CABLES
A3 = RELAY INPUTS / OUTPUTS
A4 = POWER
A1 - A4
DENOTES CONDUIT
HOLES
A1 A2 A3 A4
DRAWING NO. 20176 REV. A

INSTRUCTION MANUAL TMS1000D
TMS1000D Installation.docx June 27, 2018
PAGE 8
1.3 LIQUID LEVEL PROBE DESCRIPTION
TMS1000D should be ordered with the MP550S magnetostrictive level probe. This probe will
provide inventory management on tanks up to 15’.
Figure 1-4 shows the standard MP550S probe with dimensions and specifications. Note the standard
probe requires a 2-inchfemale NPT tank fitting, and is supplied with a 6-foot cable; it does not include
the MOUNTING HARDWARE, which must be ordered separately. Before installing, verify the model
number matches the tank size intended, and that any accessories are available on site.
Figure 1-4 –Liquid Level Probe Outline
OPTIONAL 316 STAINLESS STEEL
FLOAT FOR 4" OPENINGS
MAX. DIA. 3.85"
PRODUCT
FLOAT
2.00"
BOTTOM
DEADBAND
8.00"
TOP
DEADBAND
OVERALL
LENGTH
316 STAINLESS
STEEL PRODUCT
FLOAT
MAX. Ø2.05"
7/8-16 UNS-2A
EXT. THREAD
Ø1.00"
PROBE CABLE
Ø.63 STAINLESS
STEEL FLOAT
GUIDE/SHAFT
EFFECTIVE
LENGTH
316 STAINLESS
STEEL LOCKING
COLLAR
316 STAINLESS STEEL
COMPRESSION FITTING
w/ TEFLON RINGS
(SEE NOTE 1)
316 STAINLESS STEEL,
POLYPROPYLENE OR
EQUIVALENT BUSHING
(SEE NOTE 1) NOTE:
1. STAINLESS STEEL COMPRESSION
FITTING AND BUSHING PURCHASED
SEPARATELY. POLYPROPYLENE BUSHING
SUPPLIED BY CUSTOMER.
.50"
DRAWING NO. 20168 REV. N/C

INSTRUCTION MANUAL TMS1000D
TMS1000D Installation.docx June 27, 2018
PAGE 9
1.4 LIQUID LEAK SENSOR DESCRIPTION
TMS1000D can be integrated with a variety of liquid sensors used for monitoring secondary
containment areas around tanks and pipes. The maximum is 2 sensors depending on the overall job
configuration; check the specific job design drawings for the actual number and type specified.
Figures 1-5 through 1-8 show four (4) typical sensor types provided by Pneumercator with their most
typical applications. Other non-Pneumercator models may be used; however, their use with
TMS1000D should have been approved before attempting to wire them into the system.
Figure 1-5 –LS600 LD Series
Figure 1-6 –ES825-300FL
DRAWING NO. 20006 REV. D
4.00"
[102]
Ø1.50"
[38] Ø1.75"
[45]
1/2" [13] LIQUID
TRIP POINT
304 STAINLESS
STEEL
BUNA N
FLOAT
NYLON
25' (7.5M) LONG
22AWG [.762 DIA.]
2-CONDUCTOR
CABLE
TEFLON
304 STAINLESS
STEEL
316 STAINLESS
STEEL FLOAT
LS600LDBN-1 LS600LDSS
4.00"
[102]
1/2" [13] LIQUID
TRIP POINT
DIMENSIONS: INCHES [MM]
DIMENSIONS: FEET (M)
CABLE GRIP CABLE GRIP
25' (7.5M) LONG
22AWG [.762 DIA.]
2-CONDUCTOR
CABLE
PULL RING
REMOVED
PASS-THRU OPENING SIZE
3/4" NPT MINIMUM
3 CONDUCTOR
CABLE
SHRINK TUBE
("C" & "X" VERSIONS ONLY)
CONVOLUTIONS ACCEPTS 1/2" ENT
REMOVABLE
PULL RING
20' OR 25'
22 AWG CABLE
.62"
(HEX FLAT) 3.00"
DRAWING NO. 20173 REV. N/C

INSTRUCTION MANUAL TMS1000D
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PAGE 10
Figure 1-7 –LS610
Figure 1-8 –RSU800
DRAWING NO. 20008 REV. A
.236 [6] REF.
.40" [10]
3.02" [77]
1.50" [38]
Ø.130" [3.3]
PULL HOLE
1/2" [13] LIQUID
TRIP POINT
CABLE GRIP
25' (7.5M) LONG
CABLE
DIMENSIONS: INCHES [MM]
DIMENSIONS: FEET (M)
DRAWING NO. 20009 REV. N/C
16' LONG
22 AWGCABLE16' LONG 22 AWGCABLE
18.25"15.00"
CABLE GRIP
PVC HOUSING
11.00"
Ø2.88" Ø2.88"
2.25" 2.25"
HIGH
ALARM
LOW
ALARM
FLOAT
FLOAT
CABLE GRIP
15.00"
18.25"