POK Turbokador 500 User manual

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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FIREFIGHTING EQUIPMENT
TURBOKADOR 500
Selectable gallonage - 500 l/min
MOP_LAM_01289_EN RevA - 18/08/2014
User Manual

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Identication
FIELD VALUE
Type of product Fire nozzle
Product • Turbokador 500 - Selectable gallonage re nozzle -
500 l/min
Product referenced
Ref. : 27691, 25217
Images created with reference : 27691
Documentation number MOP_LAM_01289_EN
Language English
Creation date 18/08/2014
Last modication date -
Revisions Rev. A - 18/08/2014 :
- Original le

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Identication
Summary
IDENTIFICATION .......................................................................................................2
SUMMARY ..................................................................................................................3
INFORMATION...........................................................................................................4
• Introduction...................................................................................................4
• Dismantling and warranty ................................................................................4
• Usage ...........................................................................................................5
• Usage limits...................................................................................................5
INFORMATION...........................................................................................................5
PRESENTATION .........................................................................................................6
MAIN VIEW ..........................................................................................................6
CHARACTERISTICS ...............................................................................................7
• Construction ..................................................................................................7
• Hydraulic Characteristics .................................................................................7
• Mechanical Characteristics ...............................................................................7
COMPLIANCE WITH STANDARD EN 15182-2 .............................................................8
1 - General data ...............................................................................................8
2 - Flow chart...................................................................................................8
3 - Mechanical System.......................................................................................8
4 - Prescriptions ...............................................................................................9
OVERALL DIMENSIONS........................................................................................ 10
USE .................................................................................................................. 11
• Before placing under pressure ........................................................................ 11
• Operating and handling ................................................................................. 11
MAINTENANCE......................................................................................................... 12
• Checkings and maintenance procedure ............................................................ 12
• The inlet coupling leaks or does not swivel freely .............................................. 12
• The shutoff leaks or does not swivel freely ....................................................... 12
• The ow pattern ring doesn’t turn................................................................... 12
• The spinning teeth is broken or doesn’t turn..................................................... 13
• The ow pattern ring doesn’t turn................................................................... 13
• Spare parts..................................................................................................13
• Storage conditions ........................................................................................ 13
• Cleaning...................................................................................................... 13
EXPLODED VIEW...................................................................................................... 14
BILL OF MATERIALS................................................................................................. 15
NOTES ..................................................................................................................... 16

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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• Introduction
Please read this manual before using the equipment.
Use, maintenance, or any other operation of the equipment must be done by staff trained for the use of this
equipment and aware of any safety rules.
While using the re nozzle (use, maintenance, installation, ...) it is important to wear personal protective
equipment.
• Dismantling and warranty
This equipment has a warranty of 1 year for any fabrication default, except where covered by special written
agreement.
The exploded view and bill of materials are not a dismantling manual.
Any dismantling or maintenance operation of the device must be done with water supply turned off.
Dismantling and/or modication of the equipment outside POK SAS factory is allowed only in compliance
with procedures described in this manual, and therefore does not affect the warranty.
If the equipment is repaired, the spare parts must be supplied by POK SAS. If not, technical characteristics
listed in this document won’t be valid, the warranty will void and POK SAS responsibility will not apply.
If maintenance operation damage parts, the warranty may not apply if the procedure has not been carried
out properly in accordance with this manual.
Although this is not explicitly stated in instructions, use and wear of protective equipment are obligatory
during maintenance operation. POK SAS cannot be responsible of any damage or accident which may occur
during the dismantling. If this obligation is not met, please refer to the tools instructions guides for more
details.
Only POK SAS can ensure proper and safe functioning of the equipment. Therefore POK SAS will not be liable
for any damage or accident caused by dismantling of the equipment outside its workshop.
Do not modify the equipment, it may not be working or be dangerous for use. Any modication not approved
by POK will void the warranty.
Information

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Information
• Usage
Please respect the technical limits of the equipment.
The apparatus can not be used if any part is missing or damaged.
Disrespect of safety instructions and use of the re nozzle over the recommended pressure can be
dangerous and even cause death.
It is important to be informed of the any safety regulations relating to your environment before using the
equipment.
In case of re that occurs near or caused by electrical installations, it is imperative to:
1) Cut of power supply as soon as possible
2) Maintain a safety distance as far as possible.
3) To use a spray with a minimum 30° angle.
Before placing the nozzle in service, check :
1) No part is damaged, broken or missing.
2) That the couplings are properly connected to the hose.
3) The swivel inlet rotates freely.
4) That the nozzle handle opens and closes.
5) That the ow rate selector works properly.
6) That the ow pattern selector works properly.
POK SAS can not be held responsible for any accidents involving the use of the equipment if safety and
usage instructions are not followed.
• Usage limits
Our nozzles are guaranteed for a maximum operating pressure of PN 16. Our nozzles are guaranteed to
resist a maximum of 25.5 bar in a closed position. Apart from a special written approval from POK, out
guarantee does not cover pressure rates above those listed.

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Main view
Presentation
MARK DESIGNATION
1 Body in aluminium alloy
2 Flow rate selection ring
3Tactile indicator for ow rate setting
4 Stream pattern selection ring
5 Polyurethane bumper guard
6 Tactile indicators for stream pattern
7 Stem
8 Spinning teeth
9 Shutoff handle
10 Pistol grip handle
11 Swivel inlet pipe section
12
Inlet coupling Storz DN 65 Beijing
Note : A different coupling is available upon request. See our catalogue for more information on
couplings.
POK SAS can supply each product with
different couplings. Depending on your
order the couplings can be different
from the ones shown here.

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Characteristics
Presentation
DESIGNATION VALUE
Body • Aluminium alloy with hard anodisation
Coupling • Aluminium alloy
Head bumper guard, handles cover • Polyurethane.
Axis and screws • Stainless steel.
• Construction
• Hydraulic Characteristics
• Mechanical Characteristics
DESIGNATION VALUE
Flow rate
• 150 l/min @ 6 bar (40 GPM @ 87 PSI) - position 1
• 250 l/min @ 6 bar (66 GPM @ 87 PSI) - position 2
• 500 l/min @ 6 bar (132 GPM @ 87 PSI) - position 3
• FLUSH - position 4
Working pressure • 16 bar (232 PSI)
Test pressure • 25,5 bar (362 PSI)
Type of diffusion • Hollow cone diffusion
Stream pattern selection
• By head ring rotation - 3 Positions :
Straight stream, narrow spray (35°), full fog diffusion
(130°)
Valve • Ball valve
DESIGNATION VALUE
Inlet
• Inlet coupling Storz DN 65 Beijing
Note : A different coupling is available upon request. See our
catalogue for more information on couplings.
Filter • Yes, stop particles larger than Ø 5 mm
Flush • By rotation of the ow rate selection ring

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Compliance with standard EN 15182-2
Presentation
Compliance with standard EN 15182-2
1 - General data
3 - Mechanical System
2 - Flow chart
1.1 - Manufacturer POK
1.2 - Type Turbokador 500
1.3 - Type as per annex A of EN 15182-2 EN 15182-2, Type 3
1.4 - Flow rate at PR500 l/min @ 6 bar (132 GPM @ 87 PSI)
1.5 - Flow rate settings 150 - 250 - 500
1.6 - Type of pattern Hollow cone diffusion
3.1 - Coupling system Full time swivel
3.2 - Gripping device Pistol grip
3.3 - Shutoff system Ball valve
3.4 - Straight stream / Fog stream Rotation
3.5 - Flow rate adjustment system Rotation
0
100
200
300
400
500
600
700
800
900
0246810 12 14 16
Débits (l/min)
Pression (bar)
Courbes débits/pression
150 l/min
250 l/min
500 l/min
38
32
25
21
16
12
2,5
2,5
2,5
NN Straight stream : throw (m)
Narrow spray : throw (m)
Full fog : throw (m)
NN
NN

POK SAS - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Presentation
Compliance with standard EN 15182-2
4 - Prescriptions
Sections of the
standard
EN 15182
DESCRIPTION Test results
CONTROL and HANDLING
- 2 / § 4.2.1 Dimensions (mm) 338 x 266 x 127
- 2 / § 4.2.1 Weight (kg) 2,80
- 2 / § 4.2.2.1 Torques needed for moving operating elements (N.m)
- 2 / § 4.2.2.1 Lever non applicable
- 2 / § 4.2.2.1 Shutoff handle 8
- 2 / § 4.2.2.1 Selective ow rate ring 4,5
- 2 / § 4.2.2.1 Selective ow pattern ring 3
- 2 / § 4.2.2.1 Inlet swivel coupling 2
- 2 / § 4.2.3 Flow rate selection
Rotation from minimum to maximum 90°
- 2 / § 4.2.4
Jet adjustment
Rotation from straight stream to full fog with a minimum spray
angle of 100°
155°
PERFORMANCES
- 2 / § 4.3.3 Effective throw (m) 38
Spray
- 2 / § 4.3.4 Full fog : angle 130°
- 2 / § 4.3.5 Narrow spray : angle 35°
PHYSICS
- 1 / § 7.2.2 Cold resistance (°C) -17°C
- 1 / § 7.2.1 Heat resistance (°C) +80°C
- 1 / § 6.3.1 Non-obstruction test (mm) 6
- 2 / § 4.3.5 Brusting pressure (bar) >60

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Overall dimensions
Presentation
Weight : 2,8 Kg
164 mm
R 136 mm
338 mm
182 mm 156 mm
127 mm
266 mm

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Overall dimensions
Presentation
Use
Usage Manual
• Operating and handling
Quick ON/OFF shutoff valve. Pull the handle to the
rear to obtain the maximum ow rate.
The ow rate and ush is adjusted by rotating the
ow rate adjustment ring. The available ow rates
are engraved on the ow rate adjustment ring. By
rotating the ring to the desired setting, the ow
rate will be set to this value at the 6 bar (87psi)
reference pressure. A tactile indicator permits the
user to know the ow setting even in total darkness
and while wearing reghting gloves (conform to EN
659).
This ring also has a position marked PURGE or
FLUSH which permits the removal of particles which
could interfere with the proper hydraulic operation
of the nozzle.
Selectable stream pattern: a continuous rotation of
the head ring allows the user to progress from a
straight stream to a narrow spray "Flash Over", to
a full fog diffusion cone of 130° forming a wall of
water. Tactile and visual indicators permit the user
to know the type of stream even in total darkness
and while wearing reghting gloves.
NARROW SPRAYSTRAIGHT STREAM FULL FOG DIFFUSION
• Before placing under pressure
- 1 - Check that no parts are damaged or missing.
- 2 - Check that the re nozzle is correctly connected to a water supply.
Note : To obtain optimal performance, respect the following limits:
- Maximum Flow rate : 500 l/min
- Usage Pressure : 6 bar or 87 PSI

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Maintenance
• Checkings and maintenance procedure
Before and after each use, check that:
1) No visible damage is found and no part is missing
2) The inlet coupling swivels freely
3) The shutoff operates normally
4) The selective ow ring functions normally
5) The selective ow pattern ring functions normally.
• The inlet coupling leaks or does not swivel freely
- Remove the screw mark 45
- Remove all ball bearings mark 42 while turning the coupling mark 43
- Remove the inlet coupling mark 43 and 46.
- Replace inlet gasket mark 41
- Clean and apply grease (Loctite 8106) to the ball bearing seat mark 1 and 43
- Apply grease on gasket mark 41 (Loctite 8106)
- Install inlet coupling mark 43 on the body mark 1
- Insert all balls mark 42
- Glue (Loctite 243) and screw mark 42
- Ensure that the inlet coupling turns freely
• The shutoff leaks or does not swivel freely
Ensure that no foreign body prevents the shutoff from turning. If there is not any, dismantle the shutoff
device as follows:
- Remove the inlet coupling mark 43 and 46 as detailed above
- Remove the screws mark 5
- Remove the ball mark 2
- Remove ball axis mark 3 by pulling inward
- Remove ball gasket mark 18 and gasket mark 19
- Clean and replace if necessary gaskets mark 19 and ball gasket mark 18
- Grease and reassemble gasket mark 19 and ball gasket mark 18
- Replace gaskets mark 4
- Install the handle (pay attention to the mark "OPEN" and "CLOSE")
- Grease and reassemble axis mark 3 and gasket mark 4. The slot guidance for the handle should
be horizontal and the handle in "OPEN" position
- Reassemble the ball mark 2
- Replace gasket mark 6
- Grease and reassemble gasket mark 6 (pay attention to not grease the screw mark 5)
- Glue (Locite 243) and screw mark 5
- Reassemble the inlet coupling mark 43 and 46 as detailed above
• The ow pattern ring doesn’t turn
- Remove the index knob mark 31 (pay attention to the spring mark 32 and the ball mark 33)
- Remove the stream index mark 39
- Remove head ring mark 34
- Replace gaskets mark 23
- Clean and grease (Locite 8106) grooves and contact aeras of parts mark 22 and 34
- Reassemble head ring mark 34
- Glue (Locite 243) and screw stream index mark 39 until a slight contact with bore cover mark 22
and untight on a 1/4 revolution.

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Maintenance
- Check the ring turn freely
- Reassemble the spring mark 32 and the ball mark 33 in the index knob mark 31, then glue
(Locite 243) and screw all parts on the head ring mark 34 until a slight contact with bore cover
mark 22 and untight on a 1/8 revolution.
• The spinning teeth is broken or doesn’t turn
- Remove 3 screws mark 37
- Remove cone-shaped piece mark 36 and spinning teeth mark 35
- Clean contact aeras between spinning teeth, head ring mark 34 and cone-shaped piece mark 36.
- If some teeth are missing or damaged, replace spinning teeth mark 35
- Reassemble the spinning teeth mark 35 and cone-shaped piece mark 36 without grease.
- Glue (Locite 243) and tight 3 screws mark 37
• The ow pattern ring doesn’t turn
- Remove the ow pattern ring as detailed above
- Remove the ow rate index knob mark 30 (pay attention to the spring mark 32 and the ball
mark 33)
- Remove the ow rate ring mark 29
- Replace gasket mark 23
- Clean and grease (Locite 8106) grooves and contact aeras of parts mark 22, 29 and 34
- Insert spring mark 32 and ball mark 33 and reassemble ow rate ring mark 29
- Glue (Locite 243) and screw ow rate index mark 30 until a slight contact with bore mark 24
and untight on a 1/4 revolution.
- Ensure that the ow rate ring turns freely
- Reassemble the ow pattern ring as detailed above
• Spare parts
Some parts such as gaskets are likely to be changed more or less often depending on the frequency of use,
conditions of use or storage.
Please contact our sales department for the prices and after sales conditions.
Refer to the schedule in this document to identify the replacement parts.
• Storage conditions
Store the equipment in a clean environment, mud, sand or other element could impede operation of the
equipment, and in rare cases damage it.
• Cleaning
It is recommended to clean the nozzle with clean water inside and outside after each use (manoeuvres have
to be carried under pressure).
It is recommended to dis-assemble the nozzle once a year if the nozzle is used continuously with salt or
brackish water. Clean and dry all components, gaskets, O rings and grease them as per POK Procedure
provided with the spare parts kit available on order. This service can be provided by our workshop, please
contact us for pricing.

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Exploded view
Bill of materials

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Exploded view
Bill of materials
MARK QTY DESIGNATION REF
1 1 Body 08113 2 1 Valve ball Ø 25 14892 3 2 Valve axis 16188 4 2 O’ring N°12 - 5 2 Screw for valve axis 12790 6 2 O’ring N°7 - 7 1 Shutoff handle 25470 8 1 Upper cover for shutoff handle 13669 9 1 Lower cover for shutoff handle 23291
10 2 Screw CHC M5-20 - 11 2 Nut HM M5 - 12 1 Pistol handle body 08111 13 1 Screw STHC M6-12 with tip - 14 1 Pistol handle cover 24160 15 1 Screw CS M5-20 - 16 1 Nut H M5 - 17 1 Gasket Ø 55 x Ø 3 - 18 1 Ball Ø 25 gasket 14768 19 1 Gasket Ø 36 x Ø 4 - 20 1 Outlet tip 22470 21 1 Screw STHC M5-5 with tip - 22 1 Bore cover 22472 23 4 Gasket Ø 45 x Ø 2 - 24 1 Bore 22471 25 1 O’ring N°22 - 26 1 Cross piece 22486 27 1 Stem screw 22487 28 1 Stem 22488 29 1 Flow rate ring 22473 30 1 Flow rate index knob 22474 31 1 Index knob 18347 32 1 Index spring 08019
MARK QTY DESIGNATION REF
33 1 Ball Ø 6,35 - 34 1 Head ring 25221 35 1 Spinning teeth 25223 36 1 Cone-shaped piece 25222 37 3 Screw CHC M2,5-10 - 38 1 Head bumper guard 22476 39 1 Stream index 22485 40 1 Flat gasket Ø 48 x Ø 30 x 4 - 41 1 O’ring N°31 - 42 44 Ball Ø 4 - 43 1 Swivel inlet coupling 07118 44 1 Filter 00755 45 1 Screw STHC M8-6 with at end - 46 1 Storz DN65 Beijing 14088 47 1 Flat gasket for 2’’ thread - 48 1 Storz DN65 Beijing gasket -

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Notes