Polargos EASY WAY202 User manual

www.polargos.pl
AUTOMATIC GATE
EASY WAY202
EN Assembly and service manual

I!! II
Depending on a model purchased, the suitable connector should be included in the set
4 sets
2 sets
8 sets
M8 x 40 mm
or M8 x 70 mm
M6 x 40 mm
M8 x 85 mm*
* the carriage bolt is designed for gate as-
sembly on steel posts 70 x 70 mm; in case
of gate assembly on steel posts 100 x 100
mm, 8 sets of carriage bolts M8 x 120 mm
will be required.
2EN - Assembly and service manual for EASY WAY202
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AUTOMATIC GATE EASY WAY202

Introduction 4
Safety rules 5
Important 6
Batteries 6
Worn out equipment recycling and disposal 6
Regulatory compliance 6
Risk prevention 6
Dangerous zone determination 7
Product presentation 8
Technical data 8
Leaf dimensions and maximum weight 9
Maximum opening angle 9
Drive and control module dimensions 9
Preparation for assembly 10
Inspection before installation 10
Necessary tools 11
Preliminary wiring system 12
Mains supply 12
Preparation of connectors 13
Automatic system assembly 15
Gate preparation 15
Electric connection 19
Stages 19
Electric box location on the post 19
Control module assembly 20
Electric box location on the post 20
Electric box fastening on the post 20
Antenna connection 21
Drive connection 22
Connection of two actuators 22
Connection to the mains 23
Start-up and standard use 25
Stages 25
Explanation of symbols 25
Remote control programming 25
Remote control operation 25
Switching on the system power supply 26
Automatic learning of the gate moving course 26
Setting the stand-by / activation mode of the
electronic control system 27
Complete gate opening / closing 27
Obstacle detection 27
Training for users 27
Advanced settings 28
Opening to allow pedestrian passage 28
Automatic closing 29
Switching o the automatic closing 30
Remote control programming 31
Presentation of remote controls 31
Addition of a remote control 32
Cancellation of remote controls 33
Accessory wiring 33
Photocells 33
Orange light 34
Battery 35
Independent antenna 35
Video interphone 36
Key switch 36
Zone lighting 36
Solar energy supply 36
Troubleshooting 37
Technical assistance 37
Remote control battery replacement 37
Cancellation of settings 37
Drive locking / unlocking 38
Diagnostics 39
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Contents

Introduction
POLARGOS is a Polish company manufacturing property and industrial fences as
well as another steel products that has been present at the market since 1994.
Thanks to our many years’ experience, technical and marketing background,
POLARGOS manufactures products that are appreciated by more and more
customers at home and abroad.
The Company’s purpose is to supply the market with the products that fulfil the
highest standards of workmanship and meet customers’ expectations as regards
aesthetics and ‘fashion’ prevailing at the fence market.
Thank you for your confidence and choice of the device EASY WAY 202.
Please read this manual thoroughly before assembly
TECHNICAL ASSISTANCE:
HOTLINE: [phone]*
*a charge as for local call
EASY WAY 202 manufactured by Somfy for POLARGOS
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Safety rules
Before assembly of the product, it is necessary to read all information contained in this
service manual. You must follow the instructions and keep this document for the whole
product service life.
Inobservance of the recommendations concerning the assembly can lead to serious injury
or material damage. POLARGOS bears no responsibility in such cases.
This device must not be used by persons (including children) of limited physical, sensory
or mental abilities or by persons without experience or knowledge unless they are
supervised or instructed by a person responsible for their safety as regards the device
operation.
Children must not play with the fixed control devices. The remote control transmitters
must be located out of reach of children.
In case of use of the switch without interlocking***, check if other people are far enough
from the gate.
Inspect the system often to detect any anomalies as regards the gate balance or to specify
any signs of wear and tear. Do not use the drive if it requires repair or adjustment.
If the device is controlled automatically, disconnect its power supply before cleaning or
maintenance.
Before drive installation, check if the driven part is in good technical condition, correctly
balanced and if it opens and closes properly.
Show concern for maintenance of suitable distance from the zone between the driven
part and fixed elements in the vicinity in view of danger caused by movement of the driven
part during opening (crushing, cutting, jamming).
Inspect the gate visually during its movement.
All switches without interlocking*** must be located in the area from where the driven
part is visible directly but at the suitable distance from the fixed elements. The switches
shall be installed at the minimum height of 1.5 m at a place where they are not generally
available except for key switches.
When the gate is totally open, keep the distance 500 mm behind each leaf.
Hereby, POLARGOS declares that this product conforms to the basic requirements and another relevant
regulations of the Directive 1999/5/CE. The Declaration of Conformity is available at www.polargos.pl
The product admitted for use in European Union and Switzerland.
***example: an interphone, a key switch, panel with digital code, etc.
Do not discard the worn out device or batteries together with household waste.
The user is obliged to transfer all worn out electronic and electric devices to a
special waste collection point for recycling.
5
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Risk prevention
▶Dangerous zone determination
▶Batteries
▶Worn out equipment recycling and disposal
▶Regulatory compliance
WARNING
Monthly, check as follows:
- installation, to detect any signs of wear and tear or damage of conductors or assembly components,
- if the power unit changes direction of its operation when the gate encounters an obstacle of 50 mm that can be
found mid-height of the gate leaf.
Do not use the power unit that requires repair or adjustment. The gates in a bad technical condition shall be
repaired, strengthened or even replaced.
Use only original parts for servicing and repair.
Introduction of any technical, electronic or mechanical modifications within the power unit requires consent of the
POLARGOS Technical Assistance Department.
If the system is equipped with photocells and/or the orange light, clean optic elements of the photocells and the
orange lamp regularly.
DANGER
Do not leave batteries / tablet batteries / rechargeable batteries within reach of children. They shall be stored out
of reach of children. There is a hazard that children or pet animals can swallow these elements. Danger of death!
Nevertheless, if such situation occurs, consult a doctor immediately or go to hospital.
Be careful to avoid battery short circuit. Do not throw batteries into fire or recharge them. Risk of explosion occurs.
Hereby, POLARGOS declares that the product described in this manual, if it is used according to the given
recommendations, conforms to the basic requirements of European Directives in force and, in particular, the
Machinery Directive 2006/42/EC and Radio Equipment Directive 2014/53/EU.
The full text of the Declaration of Conformity is available at: www.somfy.com/ce. Antoine CREZE, Regulatory Compliance
Manager, Cluses.
Remove a rechargeable battery (if any) from the power unit before its transfer for disposal.
Do not discard the worn out remote control batteries or a rechargeable battery (if any) together with household
waste. Transfer them to a special waste collection point for recycling.
Do not discard the out of use power unit together with household waste. Such a power unit shall be transferred to its
distributor or to a selective waste collection point made available by the municipality authorities.
Safety rules
Zone 1
Zone 2 Zone 2
Zone 4 Zone 4
Zone 3
Zone 3
Zone 5
Zone 5
Zone 2Zone 2
Zone 4 Zone 4
Zone 1
Zone 3 Zone 3
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Precautions to eliminate the risk
5
10 cm mini
Entaille
du pilier
10 cm mini
Entaille
du pilier
STOP
Cellules photoélectriques
STOP
50 cm
mini
50 cm
mini
12 cm
min.
5 mm
max.
12 cm
min.
5 mm
max.
Fotokomórki
Ścięcie
słupka
ZONE 1
Risk of hit and crushing
Solution:
Obstacle detection system
inside the photocell drive.
Solution:
Obstacle detection
system inside
the drive.
Solution:
If there is a dangerous zone for feet
between the lower part of the gate
leaves and the substrate, leave the
distance at least 12 cm or at most
5 mm between the lower part
of the leaves and the substrate.
Solution:
Obstacle detection system inside the drive.
If there is a risk of user confinement in the
zone between the gate leaves and fixed
elements in the vicinity, leave a minimum
distance of 50 cm between the leaves and
the fixed elements.
Solution:
If there is a cutting zone in the
system:
- leave a minimum distance of
10cm between the leaf and the
post / wall
- cut down the post corner without
its construction weakening.
ZONE 3
Risk of hit
ZONE 4
Risk of confinement and crushing
ZONE 5
Ryzyko obrażeń stóp
ZONE 2
Risk of hand crushing and cutting 10 cm as
min. Post
bevel
50 cm
as
min.
12 cm
min.
5 mm
max
Photocells
7
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Technical data
Type EASY WAY 202
Supply voltage 230 V~ / solar system 24 V
Drive type 24 V
Drive power 120 W
Max power consumption (including the gate zone illumination) 600 W
Power consumption during stand-by 3 W (without accessories)
Mean daily number of working cycles 20 cycles daily
10 cycles daily for solar energy supply
Opening time * 20 s as minimum in the range of 90°
Automatic obstacle detection According to EN 12 453 (Annex A)
Operating temperature between - 20°C and + 60°C
Thermal shield Yes
Protection level IP 44
Built-in radio wave receiver Yes
Remote controls:
• Radio frequency 433,42 MHz
• Operational range ≈ 30 m
• Number of memory settings 16
Possible connections:
• Orange light output Flashing, 24 V, 10 W
• Zone lighting output, the powered terminal max. 500 W (przy 230 V~)
max. 24 V - 25 W (for the solar system)
• Accessory supply output 24 Vdc / 200 mA
• Spare battery input Yes (only at 230V)
• Photocell input Yes
• Control input of dry contact type Yes
• Buil-in antenna Yes
This product is designed for gates used at single-family houses (see description below).
* Opening time can be different, depending on the gate parameters.
Product presentation
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▶Leaf dimensions and maximum weight
▶Opening stop (not included in the delivery)
▶Maximum opening angle
(for standard hinges)
▶Drive and the control module dimensions (in mm)
Each leaf width should be between
1 m and „L”.
In case of angle setting above 95°, there
is a risk of improper operation or damage
of electronics.
EASY WAY 202
P 200 kg
H 2,00 m
L 2,00 m
▶Maximum opening angle
(for hinges fastened on the post side)
• The opening angle of the gate should be within the range of 85-95°.
• The opening angle of the both gate leaves should be the same.
• The opening angle must be set by means of stops fastened to the substrate.
• The stops are not included in the delivery.
95
o
95o
95o
Product presentation
The motor stops automatically at its internal limiter.
To stop the gate earlier, set a stop (not delivered) on the substrate to stop the leaves.
9
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Inspection before installation
Fastening holder
Crosspiece
Post - (metal or conrete)
Opening stop
• Gate inspection
The gate is in good technical condition if it opens and closes without use of force.
The gate moves horizontally during the whole cycle. It opens inward the estate..
• Inspection of posts
The posts must be at least 70 mm wide. Otherwise, rebuilding may be necessary to ensure proper
corner set-back and fastening.
• Set stops at the desired opening angle of the gate. The angle should be within the range of 85-95°.
The opening angle of the both leaves should be the same: α=α’. The opening stop is not included in the delivery.
The opening stop is not included in the delivery.
Opening stop is not included in the delivery.
Preparation for assembly
10 EN - Assembly and service manual for EASY WAY202
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Assembly of stops in the
substrate is mandatory.
If stops are mounted at another place than shown in the picture, the actuators and the gate
elements can be damaged.

6,57,510,5
13
10
Necessary tools
measuring tape pencil knife
drill
clamp
open ended spanner 13
open ended spanner 17
tubular spanner 13 i 10
distribution box
flat screwdriver
hammer
pincers skinning pliers
cross-headed screwdriver
level
13
13
13
10
13
10
10,5 7,5 6,5
Preparation for assembly
17
11
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Preliminary wiring system
Mains supply
To mount the gate drive, it is necessary to do as follows:
• Connect the power of 230 V to one of the posts, as close to the drive as possible.
• Bring the posts together with a conductor 2 x 1 mm2 (not included in the delivery).
Before, you need to buy a distribution box of IP55 to protect the connection between the conductor going
from the drive and the extension going to the control module. You need also the shield Orange ICT 0 25 mm
for underground conductors.
If conductors cannot be led underground between the posts, use a cable bush that will withstand vehicle
weights.
2 31
Poprzeczka
Moduł
elektroniczny
Skrzynka
połączeniowa
(nie dostarczana
w zestawie)
przewód 2 x 1 mm² między napędami
przewód 2 x 0,75 mm² między fotokomórkami
23
Giętka osłona ICT( )
Power connection: conductors 3 x 1.5 mm2for external use
Connection of 24 V between two drives: (2 x 1 mm2)
To ensure operation of the gate opening mechanism, the supply of 230 V - 50 Hz shall be connected to it.
The electric line must be:
• Designed only for the gate opening mechanism.
• Protected:
– by means of a fuse or a trip of 10 A,
- by means of a residual-current device (30 mA).
• Mounted according to safety standards for electric systems that are valid in the country of use.
Provide a possibility of multipole disconnection of the power supply:
• using a power cable with a plug,
• or by means of a switch that allows maintenance of a minimum distance of 3 mm between
contacts, at each pole (according to EN 60335-1).
It is recommended to install a lightning arrester (maximum residual voltage of 2 kV).
1
2
Widok od
strony
posesji
Preparation for assembly
View from the
estate side
Junction box (not
included in the
delivery)
Electronic module
Crosspiece
Flexible shield ICT ( )
conductor 2 x 1 mm2between drives
conductor 2 x 0.75 mm2between photocells
12 EN - Assembly and service manual for EASY WAY202
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Use of conductors of smaller cross-sections than shown in the manual can result in voltage drops
that can cause improper motor operation.

Preparation of connectors
lIn case , for steel posts 100 x100 mm, buy and use 8 sets
of carriage bolts M8 x 120 mm.
II
lIn case , use carriage bolts M8 x 85 mm included in the delivery.
I
L
L
NOTE: View from the estate side!
NOTE: View from the estate side!
P
P
LEFT POST
70x70 mm
LEFT POST
100x100 mm
LEFT FASTENER
LEFT FASTENER
RIGHT POST
70x70 mm
RIGHT POST
100x100 mm
RIGHT FASTENER
RIGHT FASTENER
Preparation for assembly
NOTE: Top view!
NOTE: Top view!
POST 70x70
POST 100x100
POST 70x70
POST 100x100
8 SETS
8 SETS
13
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lIn case , for concrete posts, you must buy 8 sets of steel dowels or
expansion bolts, depending on the post material.
8 SETS
8 SETS
VARIANT IIIA. – ASSEMBLY WITHOUT A CAVITY
or
or
VARIANT IIIB. – ASSEMBLY WITH A CAVITY
or
or
50-70
zawias_polski_bez_wnęki - Kopia
WAGA:
A3
ARKUSZ 1 Z 1 SKALA:1:20
NR RYSUNKU
TYTUŁ:
POPRAWKA
NIE SKALUJ RYSUNKU
MATERIAŁ:
DATA PODPIS IMIĘ I NAZWISKO
STĘP OSTRE
KRAWĘDZIE
WYKOŃCZENIE:
CHYBA ŻE OKREŚLONO INACZEJ:
WYMIARY SĄ W MILIMETRACH
WYKOŃCZENIE POWIERZCHNI:
TOLERANCJE:
LINIOWA:
KĄTOWA:
Z.JAKOŚCI
WYPROD.
ZATWIER.
SPRAWDZ.
NARYS.
50-70
zawias_polski_bez_wnęki - Kopia
WAGA:
A3
ARKUSZ 1 Z 1 SKALA:1:20
NR RYSUNKU
TYTUŁ:
POPRAWKA
NIE SKALUJ RYSUNKU
MATERIAŁ:
DATA PODPIS IMIĘ I NAZWISKO
STĘP OSTRE
KRAWĘDZIE
WYKOŃCZENIE:
CHYBA ŻE OKREŚLONO INACZEJ:
WYMIARY SĄ W MILIMETRACH
WYKOŃCZENIE POWIERZCHNI:
TOLERANCJE:
LINIOWA:
KĄTOWA:
Z.JAKOŚCI
WYPROD.
ZATWIER.
SPRAWDZ.
NARYS.
95 95
A.
B.
depending
on the post
dimension
depending
on the post
dimension
Preparation for assembly
14 EN - Assembly and service manual for EASY WAY202
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Automatic system assembly

Gate preparation
Level the gate leaves.
1
Fix the automatic system position.
2
Apply the prepared set to the closed gate levelled before. The automatic system must not scrape
the fastening to the gate.
3
CONCRETE POST WITHOUT A CAVITY CONCRETE POST WITH A CAVITY
50-70
zawias_polski_bez_wnęki - Kopia
WAGA:
A3
ARKUSZ 1 Z 1 SKALA:1:20
NR RYSUNKU
TYTUŁ:
POPRAWKA
NIE SKALUJ RYSUNKU
MATERIAŁ:
DATA PODPIS IMIĘ I NAZWISKO
STĘP OSTRE
KRAWĘDZIE
WYKOŃCZENIE:
CHYBA ŻE OKREŚLONO INACZEJ:
WYMIARY SĄ W MILIMETRACH
WYKOŃCZENIE POWIERZCHNI:
TOLERANCJE:
LINIOWA:
KĄTOWA:
Z.JAKOŚCI
WYPROD.
ZATWIER.
SPRAWDZ.
NARYS.
95
B.
A.
depending
on the post
dimension
LL
View from the
estate side
View from the
estate side
Outermost
mandrel
POST 100x100
POST 70x70
15
EN
Automatic system assembly

Once the automatic system is applied
to the gate, see which holes in the gate
crosspiece overlap oblong holes in the
fastening to the gate
(fasten in two chosen oblong holes).
V1
P
L
P
L
Hold the fasteners and in position using a clamp.
4
5
Then, when the gate is closed,
install the fastener to the post.
6
View from the
estate side
Install the fastening to the gate using screws.
The fastening to the gate should be adjustable using fine displacements (tighten the screws
to feel only weak resistance).
or
or
16 EN - Assembly and service manual for EASY WAY202
EN
fasten in 2
oblong holes
fasten in 2
oblong holes
holes in the gate
or
Automatic system assembly Automatic system assembly
Outermost mandrel towards the internal limiter when the gate is closed and adheres
the stop in the substrate.

Put the automaton on the suitably installed fastenings.
7
Check the fastening installation on the gate once again and adjust if necessary.
8
Remove the automatic system. Choose one hole in the fastening, not overlapping the pale.
In this hole position, drill through the gate crosspiece using a drill
Then, drill it from the street side using a drill
Then install a carriage bolt M6 x 40 mm.
9
6,5
7,5
View from the
estate side
or
or
17
EN - Assembly and service manual for EASY WAY202
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fasten in 2
oblong holes
Automatic system assembly Automatic system assembly
choose one hole (of three) that
does not overlap the pale and
drill the gate crosspiece.

▶Assembly of a yoke to fasten the leaf or
Fasten the yoke that fastens the leaf
or on the drive mandrel. Attach
the unlocking element to the drive
mandrel to lock the mandrel.
12
Fasten the unlocking element
on the yoke that fastens the leaf
or using the screw
11
C
D
V1
V2
C
D
V1
V2
D
For the other gate leaf, repeat steps -
13 1 12
V1 V2
For correct use of the unlocking element, maintain the assembly direction shown
in the diagram. Do not mount the screw underneath.
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Automatic system assembly Electric connection

▶Stages
▶Electric box location on the post.
Install the box at the power supply source side.
• Electric box location on the post.
• Electric box fastening on the post.
• Connection of two actuators.
• Antenna connection.
• Connection to the mains or to the solar system..
View from
the estate
side
19
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Automatic system assembly Electric connection

▶Electric box location on
the post.
Install the box at the
power supply source side.
▶Electric box fastening
on the post.
Apply the box at the post
(preferably at the height
at least 1 m above the
ground) and use the
template to drill holes for
assembly.
Insert the electronic
equipment into the box.
Press slightly to locate
elements properly.
Fasten the equipment
using the clamping screw
(included).
Mount the box with the
gland downward.
Conductors will be led in
the lower part (as shown
in the picture).
126
70
20 EN - Assembly and service manual for EASY WAY202
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Control module assembly Control module assembly
1
2