Polaris 140 User manual

IMPORTANT INFORMATION
OWNER’S MANUAL

Before the Polaris is installed, please take a moment to record the serial number. For the location of
the serial number, refer to the Exploded Parts Diagram on page 16. You will be asked for this
number when contacting our Customer Service Department.
Serial # E ______________________
Important Information
The Polaris 140 automatic pool cleaner comes ready to connect to a pool skimmer or a 1-1/4" to 2"
female pipe fitting on a dedicated suction line. We recommend using a dedicated suction line
if available.
The following are important points to remember when installing and operating the Polaris 140.
•Always disconnect the hose when cleaning or backwashing the pool filter.
•Flush out new plumbing lines before installing the Polaris.
•Do not use the Polaris to remove plaster dust in new pools.
•Always remove the Polaris before allowing swimmers to enter the pool.
•Always handle the Polaris with care. Do not let children or pets play with the Polaris; it is not a toy.
•Never handle the Polaris when operating.
•When the cleaner is not operating, always use the handle to pick up the Polaris.
•Always remove the Polaris from the pool before chemical shock treatments. As a general rule, any
pool water that is unsafe for swimming, is unsafe for the Polaris.
•Carefully adjust the length of the hose using the instructions on page 6.
•When the Polaris is not in the pool, the surface disk and steering skirt should always lay flat to
prevent any warping. Disconnect the hose sections and lay them flat; do not coil.
By following these simple guidelines, you can help to protect against injury and prolong the life of your
Polaris 140.
U.S. Patents: 6,112,354; D436,700. Other Patents Pending.
Foreign Patents Pending.
WARNING: USE OF POLARIS 140 IN A VINYL LINER POOL AND A
FIBERGLASS POOL
VINYL LINER POOL: Certain vinyl liner patterns are particularly susceptible to rapid surface wear or
pattern removal caused by a variety of objects coming into contact with the vinyl surface, including
pool brushes, pool toys, floats, fountains, chlorine dispensers, and automatic pool cleaners. Some
vinyl liner patterns can be seriously scratched or abraded simply by rubbing the surface with a pool
brush. Ink from the pattern can also rub off during the installation process or when it comes into
contact with objects in the pool. In order to enhance the performance of Polaris cleaners in vinyl liner
pools and to reduce the possibility of pattern removal, abrasion or markings on vinyl liners, Polaris
requires that the consumer use the white shoe (part number 8-6007), not the gray shoe, included
with the Polaris 140 Cleaner. Use of the gray shoe in conjunction with a vinyl liner pool will void
Polaris’s warranty. To achieve the best performance from a Polaris cleaner, please remember to
carefully follow Polaris’s installation instructions. In particular, carefully follow Polaris’s instructions
regarding hose length and setting and maintaining the proper flow rate. Polaris is not responsible
for, and the Limited Warranty does not cover, pattern removal, abrasion or markings on a vinyl liner.
FIBERGLASS POOL: The Deflector Ring (part number 8-6050) is not for use in a fiberglass pool.
Polaris is not responsible for, and the Limited Warranty does not cover, damages caused by the use
of the Deflector Ring in a fiberglass pool.

Table of Contents
I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
A. Thank You for Choosing Polaris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. What to Expect from Your Polaris 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
II. Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A. Polaris 140 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Identifying the Type of Pool Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. Installing in a Dedicated Suction Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Identifying the Type of Pool Skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
E. Installing with Multiple Skimmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
F. Installing in a Single Skimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
G. Connecting the Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
H.Adjusting the Suction Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
I. Adjusting the Water Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
J. Assembling the Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
III. Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
A. What to Expect from Your Polaris 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
B. Disconnecting the Polaris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C.Turning On/Off the Polaris . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D.Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1. Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Surface Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. Housing Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. Bypass Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Ball Valve Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6. Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7. Pool Filtration Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
8. Magnet Cap Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
E. Storage and Winterizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
F. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1. UniCover™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2. Ladder Guard Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. WaterStars™ and WaterStars WF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4. SpaWand™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. LCS™ (Leaf Canister and Skimmer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6. Revolve-it™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
IV. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A. Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
B. Troubleshooting Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3
I. Introduction
A. Thank You for Choosing
Polaris
Congratulations on the purchase of your new
automatic pool cleaner and thank you for
choosing a Polaris 140. The Polaris 140 is
designed to give you years of dependable and
efficient service. With the Polaris 140, you and
your family will spend more time enjoying your
pool and less time cleaning it.
The Polaris 140 pool cleaner has been built with
the finest materials available. It is backed by a
limited warranty that protects against defects in
parts and workmanship (see the warranty on
page 19). Always insist on genuine Polaris
replacement parts. Genuine Polaris parts can
be identified by their logo and come in the
original Polaris packaging. Replacement parts
that are not manufactured by Polaris can
adversely affect the operation of your pool
cleaner. If you are unable to find genuine
Polaris parts in your area, contact us at
1-800-VAC-SWEEP (USA and Canada only)
or [phone] to receive the name of the
participating Polaris dealer nearest you.
Note: The numbers listed in parentheses
throughout the manual either refer to our part
numbers or the item numbers defined in the
Exploded Parts Diagram on pages 16-17. These
numbers will help to identify the replacement parts
available at your participating Polaris dealer.
➜Look for this symbol throughout the owner’s
manual for helpful hints about your new
Polaris 140.
Once again, thank you for choosing Polaris.
B. What to Expect from Your
Polaris 140
When operating correctly, the Polaris 140
should travel randomly throughout the pool. The
climbing ability of the Polaris 140 is dependent
on the pool’s shape, surface and available
water flow. It will climb better in pools without
sharp angles or curves in the transition from the
pool floor to the wall. The deflector ring redi-
rects the cleaner away from potential obstacles
such as steps or corners.
➜The pump basket and pool filter should be
cleaned on a regular basis, so that the Polaris
140 can operate at its optimum efficiency.

4
Typical Pool
Circulation
System
II. Installation Instructions
A. Polaris 140 Components
The Polaris 140 box contains:
1. Cleaner Head
2. Shoe
3. Steering Skirt
4. Surface Disk
5. Two Hose Weights
6. Twelve Hose Sections
7. Flow Indicator
8. Universal Adapter
9. 45° Elbow
10. 90° Elbow
11. Flow Regulator
12. Deflector Ring
1
12
3
6
2
45
7
8
910 11
6
It is necessary to clean the pool filter and pump
basket prior to the installation of the Polaris 140.
➜After cleaning the pool filter, record the filter
pressure here for future reference: _____
psi. We recommend cleaning the pool filter
when the pressure is 5-10 psi above the
number recorded here.
B. Identifying the Type of Pool
Connection
The Polaris 140 comes equipped to connect to a
dedicated suction line or a pool skimmer. We rec-
ommend the Polaris be installed to the dedicated
suction line if one is present.
Adedicated suction line is a 1-1/4" to 2" suction
line, usually located between 6" to 12" below the
water's surface in the center of the longest pool
wall. If there is not one present, refer to Section D.
C. Installing in a Dedicated
Suction Line
1. Turn off the pool pump.
2. If the suction line opening is not covered
by a safety vacuum fitting, install the
universal adapter. If a safety fitting is
present, it is not necessary to install the
universal adapter.
➜If your dedicated suction line does not have
a safety vacuum fitting, we recommend that
you contact your local Polaris dealer.

5
3. Attach the male hose cuff on the end of one
hose section without weights to the dedicated
suction line (or the universal adapter if used).
➜A 45° elbow (#20) angled upward can be used
to prevent hose tangling if the dedicated suction
line is not too near the water surface.
4. Skip to Section G on page 6.
D. Identifying the Type of Pool
Skimmer
Skimmers can vary greatly, depending on the
design of the pool. Some of the most common
skimmer setups are outlined below.
If the skimmer differs from the ones described,
please contact our Customer Service Depart-
ment at 1-800-VAC-SWEEP.
1. If the pool has more than one skimmer:
Refer to Section E.
2. If the pool has only one skimmer:
a. Turn off the pool pump.
b. Turn off the flow from the main drain and all
other suction lines, except for the skimmer.
c. Remove the skimmer cover, basket and
any other valves, floats or covers.
d. Verify the number of openings at the
bottom of the skimmer.
•
Two openings: Refer to Section F on
page 6.
• One opening: Skimmers with only one
opening (suction line) in the bottom,
may also have a diverter valve installed
to control the water flow between the
skimmer and the main drain. If there is
a diverter valve present, adjust it to the
full skimming setting and refer to Sec-
tion F on page 6.
Please Note: After installation, if the movement of
the cleaner hose causes the diverter valve to turn
or if you cannot achieve enough water flow with the
diverter installed, contact your local Polaris dealer.
E. Installing with Multiple
Skimmers
1. Turn off the pool pump.
2. The Polaris should be attached to the
skimmer that is most centrally located in the
longest pool wall. If more than one skimmer
is centrally located, choose the one that is
closest to the pool equipment.
3. Turn off the flow to all the skimmers, except
the one to which the Polaris will be con-
nected. If the pool is not equipped with a
valve that allows independent flow to each
skimmer, block the flow at the suction line.
Remove the skimmer cover, basket and any
other valves, floats or covers on each of the
skimmers that will not be used and block the
flow. It may be necessary to obtain a 1-1/2"
to 2" plug from your local Polaris dealer.

6
G. Connecting the Hose
1. Set aside the two hose sections with
hose weights.
2. Connect the remaining hose sections by
pushing the hose cuffs as close together as
possible. Refer to the “Connecting the Hose”
Diagram below.
3. Connect the two remaining hose sections
(with weight) to the female end of the hose.
➜It is important to always lay the hose straight
and flat when it is not in the pool.
4. Connect the assembled hose sections to the
single hose section that is attached to your
dedicated suction line or skimmer.
H. Adjusting the Suction Hose
1. Pull the free end of the hose to the farthest
point of the pool. The hose should extend
between one to two hose sections past the
farthest point of the pool. Refer to the "Prop-
erly Sized Hose" diagram on page 7.
a. If the hose extends more than two hose
sections, remove any excess hose
section that does not have a hose
weight attached.
b. If the hose does not extend at least one
hose section past the farthest point of the
pool, additional hose sections (part #5-
5500) need to be added to the middle of
the hose.
2. Adjust the hose weights to the corresponding
pool depth.
a. For pools more than five feet deep:
Position one hose weight (#23) approxi-
mately three feet and the other
approximately six feet from the free
end of the hose.
4. Once the unused skimmers are blocked,
remove the same items from the skimmer
to which the Polaris will be connected.
5. Continue to Section F below.
F. Installing in a Single Skimmer
1. Push the universal adapter(#18) into the
suction line in the bottom of the skimmer.
➜If two openings (suction line and main drain
line) are visible, the suction line is usually
the one that is farthest away from the edge
of the pool.
2. Insert the flow regulator (#19) into the
universal adapter.
3. Feed the male end of one hose section
without weights through the skimmer
opening and attach it to the flow regulator.
4. Use the 45° elbow for deep skimmers and
the 90° elbow for shallow skimmers to pre-
vent the hose from kinking.
5. Continue to Section G.
Deep Skimmer Shallow Skimmer
Connecting the Hose

7
3. Hold the flow indicator underwater and turn
on the pump.
4. The target area on the flow indicator repre-
sents the correct water flow range for the
Polaris 140. While holding the flow indicator
underwater, verify that the indicator is within
the target area.
a. If the indicator is in the correct range:
Skip to Section J on page 8.
b. If the indicator is within the area
marked “too little flow”:
•
Verify the pool filter and pump basket
are clean.
b. For pools less than five feet deep:
Only one hose weight (#23) is necessary.
Remove the extra weight from the end of
the hose. Position the remaining weight
approximately four feet from the free end
of the hose.
3. When the hose has been properly sized, it
should look like the one above.
4. Detach the hose and flow regulator (#19), if
used. Fill the hose completely with water,
then reattach the flow regulator and hose.
➜To fill the hose, turn on the pool pump. Hold
the opening of the hose in front of the return
line until water exits the other end of the
hose. Turn off the pool pump. NOTE: It is
important that the hose remains below the
surface of the water after it is filled to prevent
air from entering the hose. If this is not pos-
sible during connection, leave the weighted
end of the hose in the water and place your
hand over the male hose cuff while moving
the hose.
I. Adjusting the Water Flow
For proper operation, the Polaris 140 must
receive the correct amount of water flow.
Checking the pool’s available water flow with the
flow indicator (#24) will determine if there is
enough flow, or if an initial adjustment is required.
1. Fill the hose completely with water (see
tip above).
2. Connect the flow indicator (#24) to the free
end of the hose.
Target
Area
Too
Little
Flow
Too
Much
Flow
Hose
Flow
Indicator Correct Water
Flow Range
Properly Sized Hose
Once sized, the hose should look like the one below.
*Please Note: This illustration does not necessarily represent the farthest point for every pool. You must determine
where the farthest point is in your pool.

8
•Verify that all suction lines are closed,
except the one to which the Polaris
is connected.
•Check the hoses to ensure the cuffs are
pushed together as close as possible.
•Check the hose sections for any leaks.
•
For dedicated suction line installations:
Adjust the valve at the equipment area
that controls the water flow to the dedi-
cated suction line until the indicator is
within the target area.
➜Once the correct water flow is obtained,
mark the position of the valves at the equip-
ment area for easy reinstallation.
•For skimmer installations: Turn the
knob of the flow regulator (#19) clockwise
until the indicator is within the target area.
•If the indicator does not move into the
target area, remove the flow regulator from
the skimmer and connect directly.
c. If the indicator is within the area marked
“too much flow”:
•
For dedicated suction line installations:
Adjust the valve at the equipment area
that controls the water flow to the dedi-
cated suction line until the indicator is
within the target area.
•For skimmer installations: Turn the
knob on the flow regulator (#19) counter-
clockwise, until the indicator is within the
target area. If the knob is turned all the
way counterclockwise, open the main
drain (or a second skimmer, if available)
until the indicator is within the target area.
Please Note: If the previous suggestions do
not work, contact your local Polaris dealer
or our Customer Service Department at
1-800-VAC-SWEEP (USA and Canada only)
or [phone].
J. Assembling the Cleaner
1. Turn off the pump. Hold the hose underwater
and remove the flow indicator.
2. While underwater, insert the hose through
the inner circle of the deflector ring. Position
the deflector ring on the end of the hose.
Snap the cuff onto the hose. Leave the hose
underwater. To reposition the deflector ring,
remove it from the hose; do not slide it along
the length of the hose.
Please Note: Do not use the deflector ring in a
fiberglass pool.
3. The steering skirt (#15) and surface disk
(#16) are packaged together in a box. Install
the steering skirt onto the bottom of the
cleaner, with the tabs facing upward. Line
up the tabs to the cleaner's notches so all the
components fit properly. The steering skirt's
logo should be on the same side as the
cleaner's logo.
Deflector Ring
Hose
Deflector Ring Cuff
Assembling the
Cleaner

9
4. Pull the surface disk, with the fingers pointing
upward, onto the cleaner.
5. Install the shoe (#17) by sliding it onto the
cleaner bottom and pulling the lip onto the
cleaner to lock it in. Be sure to use the
white shoe for vinyl liner, fiberglass and
tile pools and the gray shoe for all other
installations.
6. Submerge the Polaris in the pool. Remove
any air in the cleaner by rotating it in all
directions while underwater.
7.With the hose and pool cleaner underwater,
connect the free end of the hose to the swivel.
8. Turn on the pool pump. Ensure that the
cleaner travels to all areas of the pool
during one filtration system cycle (normally
3-8 hours).
Deflector Ring
Swivel
Hose
Cleaner
Connecting the
Hose
Cleaner
Deflector Ring
Pool Steps
Properly Installed Cleaner

A. What to Expect from Your
Polaris 140
When operating correctly, the Polaris 140 travels
randomly throughout the pool. The climbing ability
of the Polaris 140 depends on the pool’s shape,
surface and water flow. It will climbs better in pools
without sharp angles or curves. The deflector ring
redirects the cleaner away from potential obsta-
cles such as steps or corners.
➜The pump basket and pool filter should be
cleaned on a regular basis, so that the Polaris
140 can operate at its optimum efficiency.
B. Disconnecting the Polaris
1. Turn off the pump.
2. Disconnect the hose and any adapters used
from the skimmer or dedicated suction line.
If the cleaner is installed on a dedicated
suction line, mark the valve position and
turn off the water flow through the dedi-
cated suction line.
Please Note: When reinstalling the Polaris 140,
always fill the hose with water. See tip on page 7.
C. Turning On/Off the Polaris
The Polaris 140 operates on the suction-side of
the pool filtration system and can be turned
on/off by simply turning on/off the filtration pump.
The Polaris operates during the same time cycle
as the pool filtration pump.
D. Periodic Maintenance
1. Shoe (#17)
The white shoe (part #8-6007) is used for vinyl
liner, fiberglass and tile pools and the gray shoe
(part #8-6005) is used for all other installations.
The shoe provides traction, and protects both the
Polaris 140 and the bottom of the pool. It will
need to be replaced before the nubs (see the
“Assembling the Cleaner”diagram on page 8)
on the bottom are worn flat. Note: The shoe is
a wear item and is not covered under warranty.
2. Surface Disk (#16)
The surface disk (part #8-6010) provides the
cleaner with the ability to remove debris and climb
walls. Replace the disk when the outer edge
becomes thin or shows signs of uneven wear.
Note: The surface disk is a wear item and is not
covered under warranty.
3. Housing Guards (#6)
The housing guards (part #8-2058) protect
both the Polaris 140 and the pool surface.
Replace the housing guards before the
housing beneath is visible.
4. Bypass Disk (#13)
The bypass disk (part #8-4605) regulates the
water flow and allows for collection of larger
debris. Periodically check the bypass disk for
wear and clear it of any debris.
a. Pull the surface disk back and loosen the
screw from the bottom of the bypass
intake. Pull out the bypass intake
assembly from the cleaner.
b. Unscrew the bypass cap and remove the
bypass disk.
c. Visually inspect the bypass disk and the
bypass O-ring for any damage.
d. Remove any debris that has been lodged in
the bypass intake, and reassemble.
Replace the disk when the interior flaps have lost
enough of their original shape to change the per-
formance of the cleaner.
5. Ball Valve Seat (#11)
The ball valve seat (part #8-5010) serves as a
seal against the ball valve during cleaner opera-
tion. Replace the ball valve seat if it is torn,
cracked, or heavily worn.
10
III. Operation and Maintenance

11
•When the Polaris 140 is not in the pool, the
surface disk and steering skirt should always
lay flat to prevent any warping.
•Do not store in an area where freezing could
occur. Freeze damage is not covered under
the warranty.
•When storing the hose, do not coil it.
Disconnect the hose sections, drain them
and lay them straight in an area out of
direct sunlight.
F. Accessories
1. UniCover (Part #5820)
The UniCover fits over most raised, anti-vortex
main drain covers to create a surface for pool
cleaners to travel over with ease.
2. Ladder Guard (Part #G-21)
The ladder guard will help prevent the Polaris
from getting stuck around pool ladders or
handrails.
3. WaterStars (Part #7-400-00) and
WaterStars WF (Part #11-100-00)
These fountains transform your pool into a lovely
showcase for special events. Choose between
the WaterStars fountain, which floats anywhere
you place it in the pool, and the WaterStars WF
fountain which mounts directly to the return line.
4. SpaWand (Part #5-100-00)
This simple, effective hand-cleaning device
allows you to rapidly clean your spa or pool steps
without hoses or hookups. It’s also great for fish
ponds and other small bodies of water.
5. LCS (Leaf Canister and Skimmer)
(Part #5810)
The Polaris LCS increases the skimming
efficiency by traveling on the surface gathering
debris. It also captures the debris collected by
the 140 to virtually eliminate the need to clean
the pump basket.
6. Revolve-it (Part #5800)
With its unique turning action, the Revolve-it
extends the life of the 140 hose and prevents
permanent coils from forming.
6. Flow Regulator (#19)
For skimmer installations, periodically check the
inlet in the flow regulator and clear out any debris.
a. Turn off the pool pump.
b. Disconnect the hose from the flow regulator.
c. Disconnect the flow regulator from the
universal adapter (#18) and visually check
for any signs of lodged debris.
d. Reattach the flow regulator. Verify the hose
is completely filled with water. Attach the
hose securely, and turn on pool pump.
7. Pool Filtration Pump
We recommend regular cleaning of the pool filter to
keep the Polaris operating at maximum efficiency.
➜After cleaning the pool filter, record the filter
pressure here for future reference:_____psi.
We recommend cleaning the pool filter when
pressure is 5-10 psi above the number
recorded here.
8. Magnet Cap Pad (#26)
The magnet cap pad (part #8-4075) serves as a
protection against the ball valve during cleaner
operation. Replace the magnet cap pad if it is torn,
cracked, or heavily worn.
E. Storage and Winterizing
•Never store the Polaris in direct sunlight.
•Remove the Polaris from the pool and drain
all the water from the Polaris before storing
for the winter.
•Remove any connectors and adapters from
the skimmer or dedicated suction line.
Ball Valve Seat
Ball Valve Chamber
Bypass
Intake
Magnet Cap Pad
Bypass Intake
Assembly

12
IV. Troubleshooting
For best results, follow the troubleshooting
solutions in the order that they are listed below.
The numbers in parenthesis refer to the
Exploded Parts Diagram on pages 16-17.
A. Problems and Solutions
Problem: Polaris 140 gets stuck on steps or
other pool obstacles.
Solution: 1.Using the flow indicator (#24),
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2. Holding the cleaner below the
water surface, verify that the
cleaner has a strong, steady pulse.
3. Reposition any eyeball fittings
installed on the return lines so
the flow will move the hose and
cleaner away from the obstacles.
4. Reposition the deflector ring (#25)
more closely to where the hose
contacts the obstacle, or add
another deflector ring if multiple
obstacles exist. See page 9.
5. Remove unnecessary pool hard-
ware, or install a Ladder Guard
(part #G-21).
6. Using the flow indicator, adjust the
water flow to the higher end of the
water flow range. See page 7.
7. Remove one hose section from the
middle of the hose.
8. Rotate the steering skirt (#15) to the
opposite side of the cleaner.
9. Verify that the hose is assembled
properly and adjust the hose weight
(#23) position or add one additional
hose weight. See page 6.
Problem: Polaris 140 is sluggish, running
with less power than normal.
Solution: 1. Using the flow indicator (#24),
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2. Verify that the pump basket
is clean.
3. Verify the filter pressure. If the
pressure is 5-10 psi above the
clean operating pressure (see
page 4), disconnect the Polaris
and backwash or clean the filter.
4. Turn the cleaner upside down to
check the ball valve seat (#11) for
any signs of wear. See page 11.
5. With the cleaner upside down,
check the ball valve chamber and
bypass intake for any visible
debris. See diagram page 11.
6. Remove the bypass intake to
verify that the bypass disk (#13)
has not been damaged or become
worn. See page 10.
7. Check the shoe (#17) for any signs
of wear. See page 10.
8. Remove the housings (#4, #5) and
pull out the ball valve stop pad (#9).
Verify that it is not worn or damaged.
9. With the housings removed, verify
the flotation (#14) is not damaged.
Problem: Polaris 140 has stopped operating.
Solution: 1. Using the flow indicator (#24),
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2. Turn the cleaner upside down to
check the ball valve seat (#11) for
any signs of wear. See page 11.
3. With the cleaner upside down,
check the ball valve chamber and
bypass intake for signs of debris.
See diagram page 11.
4. Remove the bypass intake to
verify that the bypass disk (#13)
has not been damaged or become
worn. See page 10.
5. Check the shoe (#17) for any signs
of wear. See page 10.
6. Remove the housings (#4, #5)
and pull out the ball valve stop
pad (#9). Verify that it is not worn
or damaged.

13
Problem: Polaris 140 appears to get stuck
repeatedly at the water line.
Solution: 1. Using the flow indicator (#24),
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2. Verify the flow regulator (#19) is
clear of debris. See page 11.
3.Adjust the hose weight (#23) posi-
tion farther away from the cleaner
or add one additional hose weight.
4. Using the flow indicator, adjust the
water flow to the lower end of the
water flow range. See page 7.
Problem: Polaris 140 does not travel to all
areas of the pool.
Solution: 1. Using the flow indicator (#24),
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2.Verify that the hose is the correct
length and the hose weights
(#23) are positioned properly.
See page 6.
3. Rotate the steering skirt (#15) to the
opposite side of the cleaner.
4. Verify that the swivel (#1) on the
cleaner turns freely while the
cleaner is operating.
5. Reposition any eyeball fittings
installed on the return lines so the
flow will move the hose and cleaner
to all areas of the pool.
Problem: Hose becomes tangled.
Solution: 1. Using the flow indicator (#24) ,
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2. Verify that the swivel (#1) on the
cleaner turns freely while the
cleaner is operating.
3. If the Polaris 140 is installed on a
dedicated suction line, attach the
45°elbow (#20) to the universal
adapter (#18). Angle it upward and
attach the hose. Note: It is impor-
tant that the hose remain below
the surface of the water to prevent
air from entering the hose. See
page 5.
Problem: Air bubbles come out of the return
line during operation.
Solution: 1. Using the flow indicator (#24),
verify that the cleaner is receiving
the correct amount of water flow.
See page 7.
2. Verify that all hose connections
are secure.
3. Verify all skimmer connections
and adapters are secure.
4. Check each hose for possible
leaks.
5. Contact your local Polaris dealer.
Problem: Print on a vinyl liner is wearing off.
Solution: 1. Refer to the warning on use of the
Polaris 140 Cleaner in a vinyl liner
pool located on the first page of
this manual.
2. Verify that you are using the
white shoe (part number 8-6007),
NOT the gray shoe, with your vinyl
liner pool.
3. Contact the manufacturer of your
vinyl liner for further assistance.
Problem: Marring is apparent on the surface
of a fiberglass pool.
Solution: 1. Refer to the warning on use of the
Polaris 140 Cleaner in a fiberglass
pool located on the first page of
this manual.
2. Verify that you are NOT using the
Deflector Ring (part number 8-6050)
with your fiberglass pool.
3. Contact the manufacturer of
your fiberglass pool for further
assistance.

14
B. Troubleshooting Worksheet
If the troubleshooting solutions did not correct
the problem, please fill in the following infor-
mation and either contact your local Polaris
dealer or our Customer Service Department
at 1-800-VAC-SWEEP (USA and Canada
only) or [phone], Monday through
Friday, 7:30 a.m. – 5:00 p.m. PST.
In order to provide faster and more convenient
service, have the following information available
at the time of the call or when taking the Polaris in
for service.
1. Serial #: ___________________
See page 16.
2. Is the hose the proper length?
See page 7.
■■Yes ■■ No
How many hose sections are used?_______
How many hose sections extend past the
farthest point of the pool?_______
3. Is the swivel (#1) on the cleaner
rotating freely?
■■Yes ■■ No
4. What is the filter pressure?
See page 4.
Now _______________________ psi
Just after cleaning ____________ psi
When was the last time it was cleaned?
■■ 1-2 months
■■ 3-5 months
■■ Over 6 months
5. Is the cleaner receiving the
correct amount of water flow?
See page 7.
■■Yes ■■ No
6. Is any debris visible in the bypass
intake or ball valve?
See page 11.
■■Yes ■■ No

15
9
1
2
10
3
11 14
Serial
Number
Serial
Number
2
4
6
12
132
2
7
26
17
16
15

85
6
25
22
16
242222
22 22
22
21
2018 19
23 23
To insure proper operation and long life for
the Polaris, be sure to insist on genuine
Polaris parts.
No. Part# Description Qty
1 8-3000 Swivel Assembly 1
2 8-4610 O-ring Kit 1
3 8-5005 Frame, Exchange Only 1
4 8-2025 Housing Assembly, Left Side 1
5 8-2020 Housing Assembly, Right Side 1
6 8-2058 Housing Guards, Left/Right Side 1
7 9-100-5117 Screw, 8-32 x 3/8", SS Pan Head 10
8 8-2061 Screw, Housing Guard 12
9 8-4030 Ball Valve Stop Pad 1
10 8-4005 Ball Valve Chamber Assembly 1
11 8-5010 Ball Valve Seat 1
12 8-4500 Bypass Intake Assembly 1
13 8-4605 Bypass Disk 1
14 8-2030 Flotation 1
15 8-6020 Steering Skirt 1
16 8-6010 Surface Disk 1
17 8-6005 Shoe, Gray 1
18 5-7100 Universal Adapter 1
19 5-7000 Flow Regulator 1
20 5-7250 Elbow, 45-degree 1
21 5-7200 Elbow, 90-degree 1
22 5-5600 Bulk, Standard Hose 1
(28 sections, 39" each) 1
23 5-7300 Hose Weight 1
24 8-7050 Flow Indicator 1
25 8-6050 Deflector Ring 1
26 8-4075 Magnet Cap Pad 1
Parts Not Shown
8-6007 Shoe, White 1

17
Limited Warranty
Polaris 140 Automatic Swimming Pool Cleaner
This limited warranty is extended to the original consumer purchaser of this Polaris 140 Automatic Swimming Pool
Cleaner manufactured by Polaris Pool Systems, Inc., 2620 Commerce Way, Vista, California 92083-8438, U.S.A.
Polaris warrants the cleaning unit it manufactures, including all parts and components thereof, to be free of defects in
material and workmanship. We do not cover a surface disk or shoe that have been worn out by use. These are normal
replacement items. We do not cover improper installation of the Polaris 140. The instruction manual should be read in its
entirety before the installation of the Polaris 140. All installation instructions should be carefully followed. Failure to follow
the installation instructions may void this warranty. If you have any questions regarding your Polaris 140, please feel free
to call or write us. Be sure to include the serial number, which can be located on the bottom on the housing unit below the
bypass intake. EXAMPLE: E 1 2 3 4 5 6
The Polaris 140 is warranted for a period of one year from date of manufacture of the unit as established by the serial
number, or one year from date of purchase with proof of purchase, whichever is later.
This limited warranty does not apply if the failure is caused or contributed to by any of the following: improper
handling, improper usage, improper storage, winter freezing, abuse, improper installation, unsuitable application of the
unit, improper maintenance, lack of reasonable and necessary maintenance, damage in transit or during installation, or
damage from repairs/alterations made or attempted by other than Polaris or one of its Authorized Service Centers.
Polaris will repair or replace, at its option, a unit or part proved to be defective within the warranty period and under the
conditions of the warranty.
In order to make a claim under this warranty, the consumer must deliver or ship the unit or warranty parts freight
prepaid to the nearest Polaris Authorized Service Center or return it freight prepaid (after proper authorization) to the plant
of manufacture. Authorization to return a unit or part to the plant of manufacture must be obtained from the Polaris
Customer Service Department. Check with your dealer for the local procedure before exercising this warranty. If further
directions or instructions should be required, contact the Customer Service Department at 1-800-VAC-SWEEP (USAand
Canada only) or [phone]. Be sure you insure your shipments against loss or damage in transit.
Polaris is not responsible for the cost of removal of the unit or parts, damages during or due to removal, any other
expenses incurred in shipping the unit or parts to or from the factory or its Authorized Service Centers, or damages during
the installation of the repaired or replacement unit. The consumer must bear these expenses.
If this Polaris 140 Cleaner is installed in a vinyl liner pool, Polaris requires that the consumer use the white shoe (part
number 8-6007), not the gray shoe, included with the Polaris 140 Cleaner. Use of the gray shoe in conjunction with a vinyl
liner pool will void this warranty. This warranty does not cover pattern removal, abrasion or markings on a vinyl liner.
If this Polaris 140 Cleaner is installed in a fiberglass pool, Polaris requires that the consumer NOT use the deflector
ring (part number 8-6050) included with the Polaris 140 Cleaner. This warranty does not cover damages caused by the
use of the deflector ring in a fiberglass pool.
This warranty does not cover repair or replacement of a unit or part except at our plant of manufacture or a Polaris
Authorized Service Center.
THIS LIMITED WARRANTY IS IN LIEU OFALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FORAPARTICULAR PURPOSE,ANDALL SUCH
OTHER WARRANTIES ARE DISCLAIMED EXCEPT TO THE EXTENTANY IMPLIED WARRANTY MAY BE IMPOSED
BY STATE CONSUMER LAW. ANY SUCH IMPLIED WARRANTY IMPOSED BY STATE CONSUMER LAW IS LIMITED
IN DURATION TO ONE (1) YEAR FROM THE DATE OF PURCHASE.
IN NO EVENT SHALL POLARIS BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY
NATURE OR KIND OR FOR DAMAGES TO PERSONS OR PROPERTY, INCLUDING ANY DAMAGES RESULTING
FROM THE USE OF THE POLARIS 140 AUTOMATIC POOL CLEANER WITH A SUBSTANDARD POOL
CIRCULATION SYSTEM.
Some states do not allow limitation on how long an implied warranty lasts, or the exclusion or limitation of incidental or
consequential damages, so the above limitations may not apply to you.
This limited warranty is valid only in the United States of America, Canada and Australia, and it does not apply to
Polaris 140Automatic Swimming Pool Cleaners sold or installed in any other country.

©2002 Polaris Pools Systems, Inc. All Rights Reserved. TL-150 4/02