Polaris Ranger 500 2x4 2007 User manual

1
GENERAL INFORMATION
2
MAINTENANCE
3
ENGINE
4
CARBURETION / EFI
5
BODY / STEERING / SUSPENSION
6
CLUTCHING
7
FINAL DRIVE
8
TRANSMISSION
BRAKES 9
ELECTRICAL 10

GENERAL INFORMATION
1.1
CHAPTER 1
GENERAL INFORMATION 1
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
UNIT SERIAL NUMBER (VIN) LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
TRANSMISSION I.D. NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
VEHICLE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
VEHICLE DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL: RANGER 2X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 1.6
MODEL: RANGER 4X4 CARB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL: RANGER 4X4 EFI. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
MODEL: RANGER 2X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
MODEL: RANGER 4X4 CARB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9
MODEL: RANGER 4X4 EFI. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
PUBLICATION NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
PAINT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16
STANDARD TORQUE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18
GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19

1.2
GENERAL INFORMATION
VEHICLE IDENTIFICATION
Model Identification
The machine model number must be used with any correspondence regarding warranty or service.
Engine Designation Number
EH50PLE ..........................................................................................Single, L/C, SOHC 4 Stroke, Electric Start
VIN Identification
Engine Serial Number Location
Whenever corresponding about an engine, be sure to refer to the engine model number and serial number. This information can be
found on the sticker applied to the flywheel housing on the right side of engine.
}
Machine Model Number Identification
}
}
Model Year
Designation
Basic Chassis
Designation Engine Designation
Emissions &
Model Option
R 0 7 R B 5 0 A A
}
4 X A R B 5 0 A * 7 P 0 0 0 0 0 0
}
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
World
Mfg. ID
Engine
Vehicle Description Vehicle Identifier
}
Check Digit
Model
Year
Body Style
Plant No.
Individual Serial No.
* This could be either
a number or a letter
Powertrain
Emissions
A
Engine Serial Number

1.3
GENERAL INFORMATION
1
Unit Serial Number (VIN) Location
The machine model number and serial number are important for
vehicle identification. The machine serial number (A) is
stamped on the lower LH frame rail close to the front drive
wheel. The model and serial number are also located on a sticker
under the hood (B).
Transmission I.D. Number Location
A
A
A
B
The transmission I.D. number is located on the
right side when installed in the machine.

1.4
GENERAL INFORMATION
VEHICLE DIMENSIONS
75 in.
190.50 cm
10 in.
25.4 cm
58 in.
147 cm
RANGER 2X4, 4X4
RANGER 2X4, 4X4

1.5
GENERAL INFORMATION
1
VEHICLE DIMENSIONS
113 in.
287 cm
58 in.
147 cm
76 in.
193 cm
RANGER 2X4, 4X4

1.6
GENERAL INFORMATION
GENERAL SPECIFICATIONS
MODEL: RANGER 2X4
MODEL NUMBER: R07RB50AA
ENGINE MODEL: EH50PLE
MODEL: RANGER 4X4 CARB
MODEL NUMBER: R07RH50AA
ENGINE MODEL: EH50PLE
Category Dimension / Capacity
Length 113 in. / 287 cm
Width 60 in. / 152.4 cm
Height 75 in. / 190.5 cm
Wheel Base 76 in. / 193 cm
Ground Clearance 11.5 in. / (29 cm)
Turning Radius 132 in. / 335 cm
Dry Weight 1105 lbs. / 502 kg
Gross Vehicle Weight 2500 lbs. / 1135 kg
Cargo Box Capacity 850 lbs. / 386 kg
Cargo Box Dimensions 58 x 42 x 10 in.
(147 x 106.7 x 25.4 cm)
Vehicle Payload
1350 lbs. / 613 kg
(Includes driver and two
passengers - 500 lbs. / 227kg)
Hitch Towing Capacity 1500 lbs. / 681 kg
Hitch Tongue Capacity 150 lbs. / 68 kg
Category Dimension / Capacity
Length 113 in. / 287 cm
Width 60 in. / 152.4 cm
Height 75 in. / 190.5 cm
Wheel Base 76 in. / 193 cm
Ground Clearance 11.5 in. / (29 cm)
Turning Radius 132 in. / 335 cm
Dry Weight 1185 lbs. / 537 kg
Gross Vehicle Weight 2700 lbs. / 1226 kg
Cargo Box Capacity 1000 lbs. / 454 kg
Cargo Box Dimensions 58 x 42 x 10 in.
(147 x 106.7 x 25.4 cm)
Vehicle Payload
1500 lbs. / 681 kg
(Includes driver and two
passengers - 500 lbs. / 227kg)
Hitch Towing Capacity 1500 lbs. / 681 kg
Hitch Tongue Capacity 150 lbs. / 68 kg

1.7
GENERAL INFORMATION
1
MODEL: RANGER 4X4 EFI
MODEL NUMBER: R07RH50AF,AR,AT
ENGINE MODEL: EH50PLE
Category Dimension / Capacity
Length 113 in. / 287 cm
Width 60 in. / 152.4 cm
Height 75 in. / 190.5 cm
Wheel Base 76 in. / 193 cm
Ground Clearance 11.5 in. / (29 cm)
Turning Radius 132 in. / 335 cm
Dry Weight 1185 lbs. / 537 kg
Gross Vehicle Weight 2700 lbs. / 1226 kg
Cargo Box Capacity 1000 lbs. / 454 kg
Cargo Box Dimensions 58 x 42 x 10 in.
(147 x 106.7 x 25.4 cm)
Vehicle Payload
1500 lbs. / 681 kg
(Includes driver and two
passengers - 500 lbs. / 227kg)
Hitch Towing Capacity 1500 lbs. / 681 kg
Hitch Tongue Capacity 150 lbs. / 68 kg

1.8
GENERAL INFORMATION
MODEL: RANGER 2X4
MODEL NUMBER: R07RB50AA
ENGINE MODEL: EH50PLE
JETTING CHART
CLUTCH CHART
Engine
Platform Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH500PLE168
Engine Displacement 499 cc
Number of Cylinders 1
Bore & Stroke 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi
Engine Idle Speed 1200 ± 200 RPM
Valve Clearance Int./Exh. 0.152 mm (.006 in.)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements 0W-40
Oil Capacity 2 qts. / 1.9 L
Coolant Capacity 2.25 qts. / 2.13 L
Exhaust System Single Canister Style
Carburetion
Carburetor model Mikuni BST 34mm CV
Main Jet 135
Pilot Jet 42.5
Jet Needle 4MB32-3
Needle Jet P-6 (829)
Pilot Screw 2.5 Turns Out (Initial starting
point, settings may vary)
Pilot Air Jet 160
Float Height 13 ± 1 mm (0.51 ± 0.40“)
Fuel Delivery Electric Fuel Pump (External)
Fuel Capacity / Requirement 9 gal. (34 l)
87 Octane (minimum)
Electrical
Alternator Max Output 250 watts @ 5000 RPM
Lights : Main Headlights 2 - Dual Beam 35 watts / quartz
Tail 5 watts x 2
Brake 5 watts x 2
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System 12V DC/CDI
RPM Limit 6600 RPM
Ignition Timing 30°± 2°BTDC @ 5000 RPM
Spark plug / Gap NGK BKR5E / .036 in. (0.9 mm)
Battery / Model / Amp Hr Yuasa YB30L-B /
30 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Drivetrain
Transmission Type Polaris Automatic PVT
Gear Ratio :
High
Low
Rev.
3.83:1
8.71:1
5.9:1
Final Drive Ratio 3.70:1
Shift Type In Line Shift - H / L / N / R
Trans. Oil Requirements Polaris AGL Gearcase Lube
Belt 3211077
Drive Belt Deflection 1.125” / 28.57 mm
Center Distance 10” / 254.5 mm
Clutch Offset 0.5” / 12.7 mm
Steering / Suspension
Front Suspension MacPherson Strut
Front Travel 8 in. / 20 cm
Rear Suspension Independent Rear Suspension
Rear Travel 9 in. / 23 cm
Ground Clearance 11.5 in. (29 cm)
Shock Preload Adjustment
Front / Rear
Cam Adjustment
2-2” Twin Tubes
Turning Radius 132 in. / 335.3 cm
Toe Out 1/8-1/4 in. / 3-6.35 mm
Wheels / Brakes
Front Wheel Size 12 x 6 / 10 gauge
Rear Wheel Size 12 x 8 / 10 gauge
Front Tire
Make / Model / Size Titan / AT489 / 25x10-12
Rear Tire
Make / Model / Size Titan / AT489 / 25x11-12
F/R Tire Air Pressure 8-12 psi Front / 8-12 psi Rear
Brake - Front Dual Hydraulic Disc
Brake - Rear Dual Hydraulic Disc
Parking Brake Foot Actuated (Mechanical)
Brake Fluid DOT 3 or DOT 4
Altitude
Ambient Temperature
Below 40° F
Below 5° C
+40° F TO +80° F
+5° C TO +28° C
Meters
(Feet)
0-1500
(0-5000)
140
(3130527)
135
(3130563)
above 1500
(above 5000)
132.5
(3130562)
127.5
(3130560)
Altitude Shift
Weight
Drive
Spring
Driven
Spring
Driven
Helix
Meters
(Feet)
0-1500
(0-5000)
10 MH
(5630513)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)
1500-3700
(5000 - 12000)
10 WH
(5630710)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)

1.9
GENERAL INFORMATION
1
MODEL: RANGER 4X4 CARB
MODEL NUMBER: R07RH50AA
ENGINE MODEL: EH50PLE
JETTING CHART
CLUTCH CHART
Engine
Platform Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH500PLE168
Engine Displacement 499 cc
Number of Cylinders 1
Bore & Stroke (mm) 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi
Engine Idle Speed 1200 ± 200 RPM
Valve Clearance Int./Exh. 0.152 mm (.006 in.)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements 0W-40
Oil Capacity 2 qts. / 1.9 L
Coolant Capacity 2.25 qts. / 2.13 L
Exhaust System Single Canister Style
Carburetion
Carburetor model Mikuni BST 34mm CV
Main Jet 135
Pilot Jet 42.5
Jet Needle 4MB32-3
Needle Jet P-6 (829)
Pilot Screw 2.5 Turns Out (Initial starting
point, settings may vary)
Pilot Air Jet 160
Float Height 13 ± 1 mm (0.51 ± 0.40“)
Fuel Delivery Electric Fuel Pump (External)
Fuel Capacity / Requirement 9 gal. (34 l)
87 Octane (minimum)
Electrical
Alternator Max Output 250 watts @ 5000 RPM
Lights : Main Headlights 2 - Dual Beam 35 watts / quartz
Tail 5 watts x 2
Brake 5 watts x 2
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System 12V DC/CDI
RPM Limit 6600 RPM
Ignition Timing 30° ± 2° BTDC @ 5000 RPM
Spark plug / Gap NGK BKR5E / .036 in. (0.9 mm)
Battery / Model / Amp Hr Yuasa YB30L-B /
30 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Drivetrain
Transmission Type Polaris Automatic PVT
Gear Ratio :
High
Low
Rev.
3.83:1
8.71:1
5.9:1
Final Drive Ratio 3.70:1
Drive Ratio - Front 3.818:1
Shift Type In Line Shift - H / L / N / R
Trans. Oil Requirements Polaris AGL Gearcase Lube
Belt 3211077
Drive Belt Deflection 1.125” / 28.57 mm
Center Distance 10” / 254.5 mm
Clutch Offset 0.5” / 12.7 mm
Steering / Suspension
Front Suspension MacPherson Strut
Front Travel 8 in. / 20 cm
Rear Suspension Independent Rear Suspension
Rear Travel 9 in. / 23 cm
Ground Clearance 11.5 in. (29 cm)
Shock Preload Adjustment
Front / Rear
Cam Adjustment
2-2” Twin Tubes
Turning Radius 132 in. / 335 cm
Toe Out 1/8-1/4 in. / 3-6.35 mm
Wheels / Brakes
Front Wheel Size 12 x 6 / 10 gauge
Rear Wheel Size 12 x 8 / 10 gauge
Front Tire
Make / Model / Size Titan / AT489 / 25x10-12
Rear Tire
Make / Model / Size Titan / AT489 / 25x11-12
F/R Tire Air Pressure 8-12 psi Front / 8-12 psi Rear
Brake - Front Dual Hydraulic Disc
Brake - Rear Dual Hydraulic Disc
Parking Brake Foot Actuated (Mechanical)
Brake Fluid DOT 3 or DOT 4
Altitude
Ambient Temperature
Below 40° F
Below 5° C
+40° F TO +80° F
+5° C TO +28° C
Meters
(Feet)
0-1500
(0-5000)
140
(3130527)
135
(3130563)
above 1500
(above 5000)
132.5
(3130562)
127.5
(3130560)
Altitude Shift
Weight
Drive
Spring
Driven
Spring
Driven
Helix
Meters
(Feet)
0-1500
(0-5000)
10 MH
(5630513)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)
1500-3700
(5000 - 12000)
10 WH
(5630710)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)

1.10
GENERAL INFORMATION
MODEL: RANGER 4X4 EFI
MODEL NUMBER: R07RH50AF,AR,AT
ENGINE MODEL: EH50PLE
CLUTCH CHART
Engine
Platform Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH500PLE223
Engine Displacement 499 cc
Number of Cylinders 1
Bore & Stroke (mm) 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi
Engine Idle Speed 1200 ± 200 RPM
Valve Clearance Int./Ext. 0.152 mm (.006 in.)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements 0W-40
Oil Capacity 2 qts. / 1.9 L
Coolant Capacity 2.25 qts. / 2.13 L
Exhaust System Single Canister Style
Fuel System
Fuel System Type Visteon Electronic Fuel Injection
Fuel Delivery Electronic Fuel Pump (in tank)
Fuel Pressure 39 psi
Fuel Filters 30 micron (in tank)
Fuel Capacity / Requirement 9 gal. (34 l)
87 Octane (minimum)
Electrical
Alternator Max Output 500 watts @ 3000 RPM
Lights : Main Headlights 2 - Dual Beam 35 watts / quartz
Tail 5 watts x 2
Brake 5 watts x 2
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System Visteon EFI (ECM Controlled)
Ignition Timing 10°±1°BTDC @ 1150 RPM
Spark plug / Gap NGK BKR5E / .035 in. (0.9 mm)
Battery / Model / Amp Hr Yuasa YB30L-B /
30 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Drivetrain
Transmission Type Polaris Automatic PVT
Gear Ratio:
High
Low
Rev.
3.83:1
8.71:1
5.9:1
Final Drive Ratio 3.70:1
Drive Ratio - Front 3.818:1
Shift Type In Line Shift - H / L / N / R
Trans. Oil Requirements Polaris AGL Gearcase Lube
Belt 3211077
Drive Belt Deflection 1.125” / 28.57 mm
Center Distance 10” / 254.5 mm
Clutch Offset 0.5” / 12.7 mm
Steering / Suspension
Front Suspension MacPherson Strut
Front Travel 8 in. / 20 cm
Rear Suspension Independent Rear Suspension
Rear Travel 9 in. / 23 cm
Ground Clearance 11.5 in. (29 cm)
Shock Preload Adjustment
Front / Rear
Cam Adjustment
2-2” Twin Tubes
Turning Radius 132 in. / 335 cm
Toe Out 1/8-1/4 in. / 3-6.35 mm
Wheels / Brakes
Front Wheel Size 12 x 6 / 10 gauge
Rear Wheel Size 12 x 8 / 10 gauge
Front Tire
Make / Model / Size Titan / AT489 / 25x10-12
Rear Tire
Make / Model / Size Titan / AT489 / 25x11-12
F/R Tire Air Pressure 8-12 psi Front / 8-12 psi Rear
Brake - Front Dual Hydraulic Disc
Brake - Rear Dual Hydraulic Disc
Parking Brake Foot Actuated (Mechanical)
Brake Fluid DOT 3 or DOT 4
Altitude Shift
Weight
Drive
Spring
Driven
Spring
Driven
Helix
Meters
(Feet)
0-1500
(0-5000)
10 MH
(5630513)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)
1500-3700
(5000 - 12000)
10 WH
(5630710)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)

1.11
GENERAL INFORMATION
1
VEHICLE INFORMATION
Publication Numbers
NOTE: When ordering service parts be sure to use the correct parts manual.
NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from
www.purepolaris.com.
Paint Codes
Replacement Keys
Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original
key and refer to the chart to the right for the proper part number.
Model Model No. Owner’s Manual PN Parts Manual PN
2007 RANGER 2X4 CARB R07RB50AA 9920634 9920904
2007 RANGER 4X4 CARB R07RH50AA 9920634 9920904
2007 RANGER 4X4 EFI R07RH50AF,AR,AT 9920635 9920905
Painted Part Color Description Polaris Number
Frame / Cab Medium Gloss Black P-067
RANGER 2X4, 4X4 CARB & EFI - Plastic - Hood / Dash Dark Green P-195
RANGER 4x4 EFI - Plastic - Hood / Dash Solar Red P-342
RANGER 4x4 EFI - Plastic - Hood / Dash Midnight Blue P-485
Series# Part Number
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
Key Series
Number
KEY COVER
P/N 5533534

1.12
GENERAL INFORMATION
SPECIAL TOOLS
Special Tools may be required while servicing your machine.
Some of the tools listed are mandatory and other tools may be
substituted with a similar tool, if available. Polaris recommends
the use of Polaris special tools when servicing any Polaris
product.
STANDARD TOOLS AND ENGINE TOOLS
STANDARD TOOLS AND ENGINE TOOLS
PU - 45432 - Caliper or
A Basic Caliper
Basic Micrometer
2871043 - Flywheel Puller
2870773 - C-Clip Install Tool
2870967 - Slotted Nut Socket
8700229 - Flywheel Holder
and Adapter
2870569 - Crankshaft True Kit
2870386 - Piston Pin Puller
2871445 - Piston Pin Puller Adapter
2870968 - Counter Balance Puller
PV-43527 - Oil Filter Wrench
PA - 44689 - Valve/Clutch Adjuster
2870390 - Piston Support Block

1.13
GENERAL INFORMATION
1
STANDARD TOOLS AND ENGINE TOOLS
2870303 - Hone Kit
2870305 - Stone Replacement Kit
2870588 - Hone Oil (12 oz.)
2870459 - Dial Indicator
PV - 35667 - A - Cylinder Leakdown
Tester
2872105 - Water Pump Seal Puller
2871283 - Crank/Water Pump Seal Install Kit
Clutch (PVT) Tools
2870506 - Drive Clutch Puller
2870913 - Driven Clutch Puller
2870654 - Clutch Align Tool
9914177 - A - Drive Clutch Holding Tool
2871358 - Clutch Holding Fixture

1.14
GENERAL INFORMATION
CLUTCH (PVT) TOOLS SUSPENSION TOOLS
2870341 - Drive Clutch Spider Removal Tool
2870910 - Roll Pin Tool
2871226 - Clutch Bushing Replacement Kit
8700220 - Clutch Compression Tool
2870338 - Spider Nut Socket
2870871 - Ball Joint Tool Kit
2871071 - Shock Body Holding Tool
2870623 - Shock Spring Compressor
2871573 & 2871574 - Strut Spring Compressor
8700225 & 8700226 - CV Boot Clamp Pliers

1.15
GENERAL INFORMATION
1
SUSPENSION AND TRANSMISSION TOOLS ELECTRICAL TOOLS
2870872 - Shock Spanner wrench
2872608 - Roll Pin Removal Tool
Electrical Tools
PV - 43568 - Fluke 77 Multimeter
2460761 - Hall Sensor probe Harness
PV - 39617 - Current Clamp
2870836 - Battery Hydrometer
8712500 -
Tachometer
PV - 39951-A
Tac ho me te r
2870630 - Timing Light
2871745 - Static Timing Light Harness
PV - 39991 - Peak Reading Adapter
PV - 37453 - Christie Se- Sulfating
Multi-Battery Charger
PV - 63070 - Christie Multi-Battery Charger
Fuel & Brake Systems
2870975 - Mity VacTM
Fuel Injection System
See (Chapter 4 EFI) for Special Tool Listing

1.16
GENERAL INFORMATION
MISC. SPECIFICATIONS AND CHARTS
Conversion Table
°C to °F: 9 (°C + 40) ÷ 5 - 40 = °F °F to °C: (°F + 40) ÷ 9 - 40 = °C

1.17
GENERAL INFORMATION
1
Standard Torque Specifications
The following torque specifications are to be used only as a general guideline. There are exceptions in the steering, suspension, and
engine areas. Always consult the exploded views or each manual section for torque values of fasteners before using standard torque.

1.18
GENERAL INFORMATION
SAE Tap / Drill Sizes
Metric Tap / Drill Sizes
Decimal Equivalents