Polyaire Zonemaster ZoneTouch V2 User manual

ZoneTouch V2
Zone Control System
Installation Manual
www.polyaire.com.au
©2014 Polyaire Pty Ltd

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual 1
1) Application 2
2) Features 2
3) Components 3
4) Configuration 4
5) Pre-Installation 6
6) Component Installation 7
7) Recommended Commissioning Procedure 10
7.1 Setting Parameters 10
1) Touch Screen Address 11
2) Number of Groups in the System 11
3) Supply Air Safety High & Low Limits 12
4) Spill/Bypass Mode 13
5) Installer Settings Password 14
7.2 Grouping Zones 15
7.3 Balancing Zones 15
7.4 Naming Groups 16
7.5 Enabling/Disabling Service Reminder 17
7.6 Testing Damper On/Off 18
8) Troubleshooting Guide for Installers 19
TABLE OF CONTENTS
Liability
Please read the instructions before installing this Zonemaster Zoning Control System.
Polyaire Pty Ltd does not accept any responsibility for loss or damage that may occur as a result of the incorrect
installation of this Zonemaster Control System.

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual
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1) Application
The Zonemaster ZONETOUCH V2 control system is a fully featured and engineered
 systemthatisdesignedtomanagetheairowfromtheACunitprovidingabalanced
 andmanagedairowtoalloutlets.Itiswellsuitedtoallductedreversecycle,ducted
 heatingandcoolingsystemsinlightcommercial,residentialandapartmentapplications.
2) Features
For Installers
 • 24voltsforeasyandsafeinstallationandmaintenance.
 • Userfriendly5”touchscreeninterfacetosimplifysetupprocess.
 • Supportsupto16individualzones(Zone1,2…9,A,B…G),16groups(Group1,
2…9,A,B…G)withmaximumof4zonesinagroup.Ninezones/groupsand
  abovewillrequireanextensionmodule.
 • Remotezonebalancing---eachzone’sopeningpositioncanbeprogrammedfor
  balancingviatouchscreenbetween10-100%.
• Autospill/bypass(dedicatedbypasszoneport)---thedesignatedzonedampers
areforcedopenwhenallzonesareturnedo.
 • Safetysystem---Opensalldampersifthesupplyairtemperaturereaches
low or high limit.
 • Dampersareconnecteddirectlytothemaincontrolmoduleoritsextension
module for easy diagnosis.
For End Users
• Userfriendlylargetouchscreencontrolinterface.
 • Intuitiveuserinterface.
 • Controlairowtoindividualgroups.
 • ColourLCDforclearerdisplay.
 • Personalizedsystemsettingsandgrouplabelling
 • Wallmountedwithuptotwotouchscreensavailableinasystem.
 • 5-1-1ProgrammableOn/Otimeprograms.
 • Oneselectableturbogrouptocool/heataparticularareaquicker.
 • Halfyear,OneyearandTwoyearservicealertsremindcustomerstocall
  technicianforcleaningandservicingACsystem.
 • Allzonesautomaticallyresumetheiroriginalon/ostateoncepowerisrestored
after power outage.

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual 3
3) Components
Note: Each component is sold separately or in kits.
3.1 Wall Controller (Touch Screen)
Users can input control commands from the wall
   controllertoturnagroup/zoneonando.Itisused
toinputallprogramparameters.ThecolourLCD
   displaysclock,zonestatus,temperatureandother
statuses.
3.2 Main Control Module and Extension Module
(optional)
Maincontrolmodule(8zoneswithbypassport)and
itsoptionalextensionmodule(extra8zones)control
thepositionofmotorizeddamperofeachzone.
3.3 Motorized Damper (Bright Green)
Motorizeddamperdrivesthebladeofthedamperto
   adjusttheairow.
3.4 Cables
   Cableswithleftlatch(fordata)orcentrallatch(for
   control)plugsconnectthemaincontrolmodule,
   extensionmodule(ifapplicable),touchscreen,and
   motorizeddampertogether.
3.5 Supply Air Sensor (optional)
Supply air sensor measures the temperature of the
supply air for safety purposes.
3.6 Power Supply
24VACtransformersprovidepowertothemaincontrol
   moduleandextensionmodule.
3.7 Rechargeable Battery
Thebackupbatteryisusedtostorethetimeand
settings when there is a power surge.

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual
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4)Conguration
The Zonemaster ZONETOUCH V2 system is a star architecture system that allows
 communicationsbetweentheZONETOUCHV2maincontrolmodule,extensionmodule,
 upto16zonedampers,anduptotwotouchscreens.Figure1showstheconnection
 ofdevicessuchasZONETOUCHV2extensionmodule,twotouchscreens,andeight
 damperstothemainmodule.Figure2showstheconnectionofeightdamperstothe
 extensionmodule.Figure3showsthelinkingofthemainmoduletotheextension
module and touch screens.
Eightmotorizeddamperscanbeconnectedtothemaincontrolmodule.
Ninedampersandabove(upto16)willneedtheextensionmodule.
Inaddition,thereisadedicatedbypassportwhereadamperisusedtoreturnthe
supplyairdirectlytothereturnairduct.(SeeSpill/BypassModeonpage13)
Extension Module
Anextensionmodulecanbepluggedintothemaincontrolmoduletoexpandthe
numberofzonesto16asshowninFigure2.Aseparate24VACpowersupplyis
requiredtosupplypowertotheeightextrazones.
Figure 1: ZoneTouch Main Module connected to 2 Touchpads and 8 Dampers

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual 5
The wiring of the ZONETOUCH V2 system is straightforward. A cable with central
latchedplugsconnectsamotorizeddampertotherelevantoutputportclearlymarked
onthemaincontrolorextensionmodule.
Themainmoduleandextensionmodulecanbeindierentlocationsandconnected
viaacablewithleftlatchedplugsonbothendsasshowninFigure3.Touchscreenis
connectedtothe‘T’portonmainmoduleusingacablewithleftlatchedplugs.
Up to two touch screens can be joined in a system. The two touch screens are
connected to each other with a double left latched adaptor in serial.
Figure 2: Zone Touch with Extension Module and 8 Zone Dampers
Figure 3: ZoneTouch Main Module with Extension Module and 2 Touchpads

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual
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5) Pre-Installation
Goodplanningleadstoasuccessfulzonesysteminstallation.Beforephysically
 installingandcommissioningazoningsystem,pleasecompletethefollowinglistedtasks:
 5.1Decidehowmanyzones(dampers)aretobecontrolledinthesystem.
5.2 Assign lowerorderzones(1,2,3…)todampersclosesttothereturnairgrille.
  Thesezoneswillautomaticallyopenwhenspillingisrequired.Howeveravoidusing
  lowerorderzonesforbedroomsasthismaycausediscomfortifautospilling
occurs during sleep time.
5.3 Groupzonesaccordingtocustomer’srequirements.Eachgroupinitiallyhasone
  zonebutcanhaveuptoamaximumoffourzones(Example:Therecouldbeone
  ormorezonesgoingintoacommonareasuchasKitchen/DiningorFamily/Dining
  room).Workoutthetotalgroupnumber(Maximumtotalgroupnumberinasystem
is 16).
5.4 Recordtheabovementionedinformationtotable1and2onpage11intheUser
  manualandtothetableonthestickeroftheMainControlModule.
NOTE: It is important to test all cables
before installation. Testing all cables to
be used before the start of the installation
will save considerable diagnostic time if
the fully installed system is subsequently
found to have a problem. Cable testing is
quick and easy with a Zonemaster Cable
tester available from Polyaire
Cable Tester
(ItemNumber:657089)
Note: When installing two touch screens, use a long cable (as long as
practical) between the main module and the double left latched adaptor,
two short cables between the adaptor and two touch screens and try to
maintain the two short cables at the same length.

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual 7
6) Component Installation
6.1 Mountthemaincontrolmoduleand/orextension
  module(ifusingmorethan8zones)byscrewing
  thebox(es)toaroofframeorPolyaireDiusion
  Fitting(PDF).
 6.2 Remove thetwo-sidecoversonthemaincontrol
  modulesothatallLEDsandsocketsforzone
  dampersareexposed.
6.3 If extensionmoduleisused,connectmainmodule
  toextensionmoduleat‘E’portonbothmodules
  withaonemetreleftlatchedcable(provided).
6.4 Use pre-testedcabletoconnect‘Z1’portonthe
  mainmoduletothemotorizeddamperofthe1st
  zone.
 6.5 Repeat step6.4toconnectotherzonedampers,
  includingbypassdamper(‘B’port)ifinstalled,
  totheirrelevantzoneportsonthemaincontrol
  moduleandextensionmodule.
6.6 Mount the supply air sensor in the supply air duct
  betweenthefancoilandtherstdamperandpush
the plug of supply air temperature sensor into the
  socketonthemaincontrolmodule(Optional).
 6.7 Connectthetouchscreentothe‘T’portonthe
  mainmodule.Iftwotouchscreensareused,
  usetheprovidedleftlatchedcablesanda1-to-2
  female-femalesplittercouplertojoinalltouch
  screens.(Seeinstructionsbelowontmentof
touch screen to wall).
6.8 Connect the 24VAC transformer to screw terminals
  onthemaincontrolmodule.Ifextensionmoduleis
  used,connectanother24VACtransformertothe
  screwterminalsoftheextensionmodule.

ZONEMASTER ZONETOUCH V2 ZONE CONTROL SYSTEM - Installation Manual
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 6.9 Ifbothtransformers(mainmoduleandextension
  module)sharethesamepowerswitch,switchthe
power on. (IMPORTANT NOTE) If NOT, switch on
  thepowertoextensionmodulerst.Thenturn
on the power to main module.Otherwise,the
  extensionmodulewillNOTbeinitializedproperly.
  CircularRedLEDonthemainmodule(and
  extensionmodule)shouldbeonandthesystemwill
  startinitializing&nishinabout30secondsafter
power on.
6.10 Install the battery as shown in the picture on the
main control module. It is recommended to install
the battery after power is on. Otherwise the system
  maynotbeinitializedproperlyduetothelow
  voltageofthenewbattery.
 6.11 Replacethesidecoversbackonthemaincontrol
  andextensionmoduleoncenishedsettingand
commissioning.
6.12 Re co rdthegroupedzonesandbalancingdetails
  onthestickerotheMainControlModuleafter
commissioning the system.
6.13 FittheTouchScreen to wall
Theplasticcasingofthetouchscreenconsistsoftwohalves.Thefrontcover
  containsthePCBboardalongwiththeLCD/touchscreen.Thebackcover
  attachestothewallasamountingbase.Duringtheinstallationprocessthecase
  willhavetobeopenedtomountthetouchscreenonthewall.Followthesteps
  belowtocarefullyinstallthetouchscreentothewall:
  a) Slidethebackbasetobottomsidetoclearthestopsonthefrontcover
  b) Removethebasefromthefrontcover
c) Position thebackbaseonthewallwherethecableis(about1.5mhighfrom
   theoor).Ensureitisawayfromanyheatorcoolsourceandmarkthecable
hole and screw holes.
NOTE: The correct back cover direction is marked on its surface; follow that
  markwhenxingthebackcover.