Polyaire Zonemaster Zone Switch User manual

ZONE SWITCH (TWO ZONE)
DAMPER CONTROL SYSTEM
Operation & Installation Instructions
www.zonemaster.com.au
www.polyaire.com.au
©2012 Polyaire Pty Ltd

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions 1
OPERATION INSTRUCTIONS
1) Wall Controller Layout (Touchpad)
2) Turn Zone ON/OFF
2
2
2
INSTALLATION INSTRUCTIONS
1) Application
2) Features
3) Components
4) Wiring Schematic
5) Zoning areas
6) Touchpad Preparation
a) Exploded Diagram
b) Applying Zone names to Zones
c) Applying 2-zone label
7) Installing the Touchpad
8) Troubleshooting Guide
APPENDIX A – SPECIFICATIONS
APPENDIX B – ZONEMASTER CABLE TESTER
3
3
3
3
3
4
4
4
4
5
5
6
7
8
TABLE OF CONTENTS
Liability
Please read the instructions before installing this Zonemaster Zoning Control System.
Polyaire Pty Ltd does not accept any responsibility for loss or damage that may occur as a result of
the incorrect installation of this Zonemaster Zone Switch Control System.

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions
2
1) Wall Controller Layout (Touchpad)
2) Turn Zone ON/OFF
a) Press the zone button once to turn the zone ON.
The LED will light up indicating the zone is On
(Zone Opened). The LED will stay on until the zone is
turned OFF.
b) Press the zone button again to turn the zone OFF.
The LED will turn OFF indicating the zone is OFF
(Zone Closed).
Note: If power fails, zones will automatically resume their
original position prior to failure once power is returned.
OPERATION INSTRUCTIONS
ZONE BUTTON
LED
ZONE NMAE
LABEL

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions 3
1) Application
The Zonemaster Zone Switch control system is a simple On/O
control system engineered to manage the air ow from the Air
Conditioning unit to dierent outlets. This system is well suited to all
ducted reverse cycle and ducted heating systems in light commercial,
residential and apartment applications.
2) Features
Supports 2 individual zones.
Dampers are directly connected to the touchpad module.
LED indicators to show the ON/OFF status of the zones.
Personalised zone labelling using stickers.
All zones automatically resume their original on/o state
once powered up after power outage.
24 Volt for easy and safe installation and maintenance.
3) Components
4) Wiring Schematic
NOTE: The zones on the touchpad
are marked as Z1 and Z2 from
the top of the touchpad
INSTALLATION INSTRUCTIONS
Z1
Z2
P3
Touchpad
Connected to
Port 2
Connected to
Port 1
24 VAC TRANSFORMER
WITH STRIPPED WIRE
AND POWER CABLE
TOUCHPAD CABLE WITH CENTRE
LATCHED PLUG
DAMPER MOTOR (GREEN)
UP TO 2 DAMPER MO-
TORS

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions
4
FIGURE 2 - ZONE NAME STICKER SHEET
FIGURE 1 - Exploded view of touchpad assembly
ZONE NAMES
2 - ZONE LABEL
TOUCHPAD FRONT
COVER
TOUCHPAD BACK
COVER
5) Zoning areas
Air conditioned areas can be zoned according to their functions and
daily usage such as Family room, Lounge, Library, etc. These zone
names are chosen as desired.
IMPORTANT NOTE: The Zone Switch system does not contain
any safety features to prevent the pressure from building up and
potentially causing duct damage. Please make sure a separate
dedicated open spill zone is designed
with this system to prevent the above
from occurring.
6) Touchpad Preparation
a) Exploded Diagram
Figure 1 shows an exploded view of the
touchpad assembly.
b) Applying Zone Names to Zones
It is essential to apply correct names
against the zones to make sure the end
user is fully aware of the location of
each zone. The zone names are printed
on a sticker which is to be peeled o as
desired and applied in the relevant
zonename recess on the touchpad.
There are 31 preset names which can
be used or personal names can be
written on the 2 blank stickers provided
(Figure 2). After applying the zone
name label on the touchpad, peel o
the transparent protective covering lm
from the top of the label.

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions 5
c) Applying 2 - Zone Label
The 2-zone label is applied after the zone names have been applied on
the touchpad. The 2-zone label is peeled o from the backing and then
applied on to the touchpad. Ensure the label has been applied within the
recess provided. After the label is applied on the touchpad, peel o the
transparent protective covering lm from the top of the label.
7) Installing the Touchpad
a) Insert a at head screw
driver into the two gaps at
the bottom of the casing and
turn the screw driver blade
just enough to open the
cover as shown in Figure 3
then remove the back cover
by sliding it out.
b) Position the back cover
on the wall (about 1.5m high
from the oor) and mark the
positions for screws and the
cut-out hole for the socket.
Cut the hole and retrieve the
power and control cables
and plug them into the
touchpad. Mount the back
cover to the wall on the
previously marked location.
c) Attach the front cover to
the back cover
FIGURE 3
FIGURE 4

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions
6
Problem Suggested Action
No response from the
touchpad / The LED does
not turn On/O.
• Check the power supply is on.
• Check the fuse in the power
supply is not blown.
Dampers have no
response when turned on
or o
• Check if the cable from the
touchpad to the damper motor
is plugged in properly.
• Check if the cable is faulty with
a cable tester. If the cable tests
as faulty replace the cable.
• Check if the damper motor
is faulty by connecting the
same zone output port to a
spare damper motor. If the
motor tests faulty, replace the
damper motor.
Zones don’t open/close
as desired
• Check if the damper motor
of that particular zone is
connected to the right port on
the touchpad.
Damper Motor drives the
wrong way
• Damper blade might be
installed in the wrong
position. If the blade position
is incorrect, reposition the
blade by removing the damper
motor and then re-align to the
respective position.
• Check if the cable connecting
the damper motor and the
touchpad is faulty. If the cable
tests as faulty, replace the
cable.
8) Troubleshooting Guide

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions 7
APPENDIX A – SPECIFICATIONS
Electrical Requirements
Power supply: 24VAC 10%
Line frequency: 50Hz
Transformer
Input Voltage: 240VAC, 50 Hz
Output Voltage: 24VAC, 50 Hz
Power: 24W
Components Power Consumption
Touchpad: 1VA
Zone Output
Output Voltage: 24VAC, 50 Hz
Current: 200mA (1 damper motor)
Environmental Requirements
Operating temperature: 0OC to 60OC
Altitude: 0 to 2000 meters
Operating relative humidity: 10% to 80%
Avoid static electricity hazards
Avoid electromagnetic radiation sources
Avaoid dust contamination
Avoid highly corosive environments
Maximum Single Cable Length
Control Cable (Centre Latched): 20 meters
+
_

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions
8
APPENDIX B – ZONEMASTER CABLE TESTER
1) Application of the Cable Tester
Zonemaster cable tester is used to test all RJ12
cables before the start of the installation process
thus reducing considerable diagnostic time if the
fully installed system is subsequently found to
have a problem.
2) Features of the Cable Tester
• Tests Centre Latched and Left Latched RJ12 cables.
• Portable, quick and easy to test cables.
• Bright LED’s to indicate a faulty cable in the dark roof
spaces.
• 9V battery operated.
• User Instructions provide
Cable Tester (Item Number: 657089)

ZONEMASTER ZONE SWITCH (TWO ZONE) DAMPER CONTROL SYSTEM -Operation & Installation Instructions 9

POLYAIRE PTY LTD
11-13 WHITE ROAD
GEPPS CROSS
SOUTH AUSTRALIA, 5094
TEL: [phone]
FAX: [phone]
www.zonemaster.com.au
www.polyaire.com.au