Polyaire ZoneMaster ZoneSwitch V2 User manual

ZoneSwitch V2
Damper Control System
Operation &
Installation Instructions
www.polyaire.com.au
©2015 Polyaire Pty Ltd

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions 1
OPERATION INSTRUCTIONS 2
1) Wall Controller Layout (Touchpad) 2
2) Turn Zone On/OFF 2
3) Turn Touchpad Off 2
INSTALLATION INSTRUCTIONS 4
1) Application 4
2) Features 4
3) Components 4
4) Wiring Schematic 5
5) Zoning areas and selecting 4-zone or 6-zone label 5
6) Main Module Preparation 5
7) Touchpad Preparation 6
a) Exploded Diagram 6
b) Pushbutton (on Touchpad)
and Zone output ports (on Main module) 6
c) Applying Zone Names to Zones 6
d) Applying 4-zone or 6-zone label 7
8) Installing the Touchpad 7
9) Setting Spill Function 8
10) Troubleshooting Guide 9
APPENDIX A - SPECIFICATIONS 10
APPENDIX B - ZONEMASTER CABLE TESTER 11
TABLE OF CONTENTS
Liability
Please read the instructions carefully before installing the Zonemaster Zone Switch V2 control system.
Polyaire Pty Ltd does not accept any responsibility for loss or damage that may occur as a result of the
incorrect installation of the Zone Switch V2 control system.

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions
2
OPERATION INSTRUCTIONS
1) Wall Controller Layout (Touchpad)
2) Turn Zone ON/OFF
a) Press the pushbutton once to turn the zone ON. The LED will light
up indicating the zone is On (Zone Opened). The LED will stay on
until the zone is turned OFF.
b) Press the pushbutton again to turn the zone OFF. The LED will turn
OFF indicating the zone is OFF (Zone Closed).
Note: If power fails, zones will automatically resume their original
position once power is back.
3) TurnTouchpadO
Pressing and holding the buttons of zone 3 and zone 4 (The two buttons in
the vertical centre of the touchpad) together for more than two seconds
 willturnoalltouchpadLEDs,butallzoneswillmaintaintheircurrent
position. Pressing any zone button will activate the touchpad. The zone being
pressed will turn on and all other zones will remain unchanged.
Intheseasonswhentheairconditioningsystemisnotinuse,ownersmay
 turnoallzones.Butifthespillfunctionisenabled,therewillbealwaysone
 zoneopenanditsLEDonthetouchpadwillashtoindicatetheactivespill
 function.ThismaybeannoyingifACisnotinuse.Turningothetouchpad
 completelywillhaveallLEDsonthetouchpado.Allzoneswillmaintain
their status.
4 - ZONE 6 - ZONE
PUSHBUTTON
& LED
ZONE NAME
LABEL

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions 3

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions
4
INSTALLATION INSTRUCTIONS
1) Application
The Zonemaster Zone Switch V2 controlsystemisasimpleOn/Ocontrol
 systemengineeredtomanagetheairowfromtheAirConditioning(AC)
 unittodierentoutlets.Thissystemiswellsuitedtoallductedreversecycle
 andductedheatingsystemsinlightcommercial,residentialandapartment
applications.
2) Features
 • Controlupto6individualzones.
 • Haveuptotwotouchpadsinonesystem
 • Selectablespillfunctionandspillzone
 • Alldampers are directly connected to the main control module in a
“star” architecture.
 • LEDindicatorstoshowtheON/OFFstatusofthezones.
 • Touchpadcanbeturnedowhilenotinuse
 • BackLEDlighttoshowportnumbersonthemainboardindarkfor
easy connection
 • Personalisedzonelabellingusingstickers.
 • Allzonesautomaticallyresumetheiroriginalon/ostateoncepower
up after power outage.
• 24volts for easy and safe installation and maintenance.
Note: The second touchpad is optional.
3) Components
ZONESWITCH V2
MAIN CONTROL
MODULE
CABLEWITHCENTRE
LATCHED PLUG
DAMPER MOTOR
(BRIGHTGREEN)
UP TO 6 DAMPER MOTORS
CABLEWITHLEFT
LATCHED PLUG
CABLEWITHLEFT
LATCHED PLUG
OPTIONAL
TOUCHPAD 2
TOUCHPAD 1
24 VAC TRANSFORMER

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions 5
4) Wiring Schematic
NOTE: The zones on the touchpad are marked as Z1, Z2, Z3, Z4, Z5
and Z6 from the top of the touchpad.
5) Zoning areas and selecting 4-zone or 6-zone label
Air conditioned areas can be zoned
according to their functions and daily
 usagesuchasFamilyroom,Lounge,
 Library,etc.Thesezonenamesarechosen
as desired along with a 4-zone or 6-zone
label. For 1 to 4 zones it is recommended
to use the 4-zone label and for 5-6 zones
it is recommended to use the 6-zone label.
The 4-zone and 6-zone labels (provided)
are shown in the picture.
6) Main Module Preparation
Mount the main control module by screwing the box to a roof frame or
 PolyaireDiusionFitting(PDF).Itisrecommendedtomountthemain
control module equidistant from all the damper motors.
There is a LED on the mainboard to illuminate the
 zoneportnumbersontheboardindarkandto
indicate power supply when the power is on.
The LED is controlled by the light switch (switch 2).
Turning it to ON position will turn the LED on.
 TuningittoOFFpositionwillturnotheled.
The system has a Spill Function which can be enabled by a dip switch
(switch 1) on the main control module. Please turn the switch to ON
position if the Spill Function is to be used. The factory default setting for this
 switchisOFF,whichmeansthereisnospillfunctioninthesystemanda
permanent open zone is required to prevent pressure build up when all
motorised zones are closed from the touchpad while the AC unit is running.
See section 9) for details of setting spill function.
4 - ZONE 6 - ZONE

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions
6
c) Applying Zone Names to Zones
It is essential to apply correct names
  againstthezonestomakesurethe
end user is fully aware of the location
of each zone. The zone names are
  printedonastickerwhichistobe
  peeledoasdesiredandappliedinthe
relevant zone name recess on the
  touchpadrst.There are 31 preset
names which can be used or personal
  namescanbewrittenonthe2blank
  stickersprovided.After applying the
zone name label on the touchpad,
  peelothetransparentprotective
  coveringlmfromthetopofthelabel.
7) Touchpad Preparation
a) Exploded Diagram
The picture to the right
shows an exploded
view of the touchpad
assembly.
b) Pushbutton (on
Touchpad) and Zone
output ports (on Main
module)
Pushbutton Z1 on the
touchpad controls zone
output Z1 on the main
control module and the
LED light for the button
on the touchpad indicates the zone status. The picture shows the
relevant pushbutton and zone output port on the touchpad and the
main control module respectively.

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions 7
d) Applying 4-Zone or 6-Zone Label
The 4-zone or 6-zone label is applied after the zone names have been
  appliedonthetouchpad.The4-zoneor6-zonelabelispeeledofrom
  thestickerandthenappliedontothetouchpad.Ensurethelabelhas
been applied within the recess provided. After the label is applied on the
  touchpad,peelothetransparentprotectivecoveringlmfromthetop
of the label.
NOTE: For a 4 zone system, use Z2, Z3, Z4 and Z5 on the touchpad
  andconnectthedampermotorstotherelevantportsZ2,Z3,Z4and
Z5 on the main module.
8) Installing the Touchpad
a) Insertaatheadscrewdriverintothetwogapsatthebottomofthe
casing and turn the screwdriver blade just enough to open the cover
asshowninthegurebelowandthenremovethebackcoverby
sliding it out.
b) Positionthebackcoveronthewall(about1.5mhighfromtheoor)
  andmarkthepositionsforscrewsandthecut-outholeforthesocket.
Cut the hole and retrieve the touchpad cable (from the main module)
  andplugitintothetouchpad.Mountthebackcovertothewallonthe
  markedplace.
c) Attachthefrontcovertothebackcover.Twotouchpadscanbe
installed in one system and connected to the touchpad ports T1 and
T2 on the mainboard respectively. The two touchpad ports are equal
and the touchpads can be connected to any of them.
IMPORTANT NOTE: If a 4-zone system is used, the zone names are to
be stuck on Z2, Z3, Z4 and Z5 recess respectively. For a 6 zone system,
the zone names are to be stuck on the Z1, Z2, Z3, Z4, Z5 and Z6 recess
respectively. For a system with less than 4 or 6 zones, the blank stickers
can be stuck on the relevant zone recesses that are not being used.

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions
8
9) Setting Spill Function
This is a function designed to automatically open a damper if someone
attempts to shut down all dampers thus preventing pressure build up in
 theduct.AnyzoneinthesystemcanbesettoSpillzone.However,DO
NOT use bedrooms as the spill zone. During sleep time if the air
 conditionerisonandthespillzoneisautomaticallyforcedtoopen,the
spill zone will be very cold or hot. This may cause discomfort if bedrooms
are used as spill zones. It is recommended to use the zones close to the
return air grille as the spill zone.
When the spill function is set by turning on the spill function switch on the
 mainboard,thedefaultspillzoneiszone2.Ifzone1oranotherzoneis
 chosenasthespillzone,pressingandholdingtheon/obuttonforthat
zone for 5 seconds will set this zone as the spill zone. The LED of all
 zoneswillashquicklytoindicatethespillsettingissuccessful.Releasing
 thebuttonwillbringtheLEDsbacktonormalandthespillfunctionofthe
 zonewillremaintillnextchange.Ifallzonesareclosed,thespillzonewill
 automaticallyopentospillexcessairanditsLEDwillashslowlyto
indicate the spill function is activated. Turning on any zone from the
 touchpadwilldeactivatespillingandtheashingwillstop.Thisfunctionis
disabled in factory default setting.
Ifthe4-zonemembraneisappliedonthetouchpad,pleasepressand
hold pushbuttons for zone 2 and zone 5 at the same time till all LEDs
 ash.Thiswilldisablepushbuttonsforzone1andzone6andcloseboth
zones which are not used. Accidental touching on the areas of zone 1
and zone 6 buttons will not turn on zone 1 or zone 6. The spill function
(if enabled) will perform accordingly. Pressing and holding push buttons
 forZone1andZone6atthesametimeuntilallLEDsashwillbringback
 Zone1andZone6tonormaloperation,andtheywillrespondtopressing
action accordingly.
Inthecasesofzonesnotbeingused,pleasemakesuretheunusedzones
 areclosed.Otherwise,thespillfunction(ifenabled)willnotperformasit
should and pressure may build up in the duct and cause damage.
NOTE: If the spill function is set, please make sure to choose an
installed zone as spill zone, which has a motorised damper
connected to.

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions 9
10) Troubleshooting Guide
PROBLEM SUGGESTED ACTION
No response from the
touchpad / The LED
doesnotturnOn/O.
• Checkifthecablefromthetouchpadtothemainmoduleis
plugged in properly
• Checkifthecableisfaultywithacabletester.Ifyes,
replace the cable.
• Check if the power to the main module is turned ON /
 checkifthereisapowerfailure.
• Check if the LED light on the main module is OFF while
 switch2issettoONposition.Ifyes,thefusemighthave
to be replaced.
• The touchpad or main module might be faulty. Replace the
 touchpadrstandiftheproblemstillexistsreplacethe
main module.
Dampershaveno
response when turned
onoro
• Checkifthecablefromthemainmoduletothedamper
motor is plugged in properly.
• Checkifthecableisfaultywithacabletester.Ifyes,
replace the cable.
• Check if the damper motor is faulty by connecting the
 samezoneoutputporttoasparedampermotor.Ifyes,
replace the damper motor.
• Iftheproblemstillexists,themaincontrolmodulemightbe
faulty. Replace the main control module.
Zones don’t open/
close as desired
• Checkifthedampermotorofthatparticularzoneis
connected to the right port on the main control module and
corresponds with the touchpad.
• Check if Spill is activated
DamperMotordrives
the wrong way
• Damperblademightbeinstalledinthewrongposition.If
 yes,repositionthedamperbladebyremovingthedamper
motor and then re-align the damper blade to the respective
position.
• Check if the cable connecting the damper motor and the
 maincontrolmoduleisfaulty.Ifyes,thenreplacethecable.

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions
10
Electrical Requirements
Power supply: 24VAC ± 10%
Line frequency: 50 Hz
FastBlowFuse: 1.5AM205
Transformer
 InputVoltage: 240VAC,50Hz
 OutputVoltage: 24VAC,50Hz
Wattage: 24W
Components Power Consumption
Touchpad: 0.5 VA
Main Control Module: 2VA
Zone Output
 OutputVoltage: 24VAC,50Hz
Current: 200mA (1 damper motor)
 EnvironmentalRequirements
Operating temperature: 0°C to 60°C
Altitude: 0 to 2000 meters
Operating relative humidity: 10% to 80%
Avoid static electricity hazards
Avoid electromagnetic radiation sources
Avoid dust contamination
Avoid highly corrosive environments
Maximum Single Cable Length
Control Cable (Centre Latched): 20 metres
Data Cable (Left Latched): 10 metres
APPENDIX A - SPECIFICATIONS

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions 11
APPENDIX B - ZONEMASTER CABLE TESTER
1) Application of the Cable Tester
Zonemaster cable tester is used to test all RJ12 cables before the start of
the installation process thus reducing considerable diagnostic time if the
fully installed system is subsequently found to have a problem.
2) Features of the Cable Tester
 • TestsCentreLatchedandLeftLatchedRJ12cables.
 • Portable,quickandeasytotestcables.
 • BrightLED’stoindicateafaultycableinthedarkroofspaces.
 • 9Vbatteryoperated.
 • UserInstructionsprovided.
Cable Tester
(Item Number: 657089)

ZONEMASTER ZONESWITCH V2 DAMPER CONTROL SYSTEM - Operation & Installation Instructions
12

ZMZS2_OPINS_V2
POLYAIRE PTY LTD
11-13 WHITE ROAD
GEPPS CROSS
SOUTHAUSTRALIA,5094
TEL: [phone]
FAX: [phone]
www.polyaire.com.au