PondMAX Evo II series User manual

VERSION
JUNE 2016
SKIMMER & WATER
FEATURE PUMP
INSTRUCTION MANUAL
888.868.1185
[email protected]
www.pondmax.com
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 1 30/9/16 6:27 am

P O NDMA X . C O M
WELCOME TO THE WORLD OF PONDMAX™.
YOU MADE THE RIGHT CHOICE INVESTING IN THIS
QUALITY PRODUCT. THANK YOU AND ENJOY.
TECHNICAL SPECIFICATIONS
DESCRIPTION
EV1800EV2400EV3000 EV3600
MAXIMUM WATER FLOW(GPH)
1800 2400 3000 3600
MAXIMUM HEAD (FT)
16 20 21 22
POWER CONSUMPTION* (W)
60 100 125 160
VOLTS (V)
115 115115115
FREQUENCY (HZ) AC
60 60 60 60
INLET Ø THREAD (INCH)
1½1½1½1½
OUTLET Ø THREAD (INCH)
1½1½1½1½
THREADED BALL JOINT INCLUDED
Yes Yes Yes Yes
CABLE LENGTH (FT)
32 32 32 32
RECOMMENDED TUBING SIZE (INCH) ID
1-½1-½1-½1-½
OTHER MODELS AVAILABLE IN THE EVOII RANGE
EV700 EV900 EV1200
MAXIMUM WATER FLOW(GPH)
700 900 1200
MAXIMUM HEAD (FT)
10 14 15.5
VOLTS (V)
115 115115
BEFORE USING THIS PRODUCT, PLEASE READ THESE INSTRUCTIONS CAREFULLY AND
BECOME FAMILIAR WITH THE UNIT. PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE
FOR FUTURE REFERENCE.
* SUBJECT TO VARIATION ACCORDING TO LOAD
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P O NDMA X . C O M

WAT E RGARDENING TO THE M A X
SKIMMER & WATER
FEATURE PUMPS
DESIGN HIGHLIGHTS
The PondMAX EVOII Skimmer & Water Feature Pumps have been manufactured to provide you with the best quality
pumps for your water feature. Visit our website to view our range of pond filtration, outdoor/underwater lighting,
water treatments and general accessories.
BENEFITS INCLUDE
• SMART MAGTM Motor Protection - Provides by preventing motor burnout.
• Energy Ecient – Exceptionally low power consumption to high-head height / high-volume flow conversion.
• Threaded Inlet & Outlet - Suitable for submersible or external operation and can adapt to dierent fittings
provided.
• Can Be Installed Vertical or Horizontal - Provides for installation in many dierent applications.
• Open Vane Impeller Design – Handles large particles and resists clogging.
•-
• PondMax Skimmer & Water Feature pumps are
suitable for use in many dierent applications
including skimmers, water features, aquatic systems
and hydroponics. Your pump can be used in either
submersible or external applications.
• Skimmer & Water Feature pumps are a magnetically
driven pump, therefore they cannot suck from a water
level that is below the inlet level when used externally.
• Your pump has a single moving part (an impeller)
enabling easy cleaning and maintenance.
• The models EV700 – EV3600 Pumps have SMART
MAGTM motor protection, which analyses the speed and
torque of the motor.
• SMART MAGTM intelligent circuitry also provides a soft
start for the pump on startup and helps to avoid any
sudden jolting. The intelligent system will change the
motor speed to the flow of water in the
given circumstances.
• Also if the Impeller gets jammed or stops, the circuitry
will sense the state and cut the power automatically
for 3 seconds and then power up again. This
procedure will repeat 3 times. If the rotor is still
jammed, it will activate a prolonged low state, till the
pump is turned o, and adequate maintenance is
carried out. Thus motor burnout, due to
electrical heat, through lack of water flow through the
motor.
• The motor and electrical components are totally
encapsulated in epoxy resin, ensuring safe operation
under water.
• Skimmer & Water Feature pumps rely on water to
cool and lubricate it. Therefore no harmful oil or
grease lubrication is required.
• PondMAX Skimmer & Water Feature Pumps are
continuous rated therefore are designed to operate
24/7.
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P O NDMA X . C O M
• Any damage to the equipment or unmerited operation
will bring dangers to the surrounding precincts. If there
is any damage of the equipment, it must not to be used.
The equipment should be placed out of reach of
children.
• For your own safety, disconnect from the power supply
before any maintenance. Always unplug the pump from
the power supply when not in use. Never pull the cable
to disconnect the plug from the power supply - grasp
the plug and pull to disconnect. If required, have a
qualified electrician install a weatherproof power supply
point near to the pond or water-feature (within the
cable length of the appliance).
• When used in submerged application, be sure the
equipment is completely in the water. The depth should
not be greater than 6.5Ft.
• Do not operate the pump if the appliance or any
components of the system, such as the power cable,
has been damaged. Check appliance for defects
regularly.
• For safety, plug the pump into an electrical outlet with
a (GCFI) Ground Fault Circuit Interrupter.
• To avoid an electric shock, do not attach the plug to the
power supply socket with wet hands. The drip loop
method should be used to prevent water from traveling
down the cable and onto the plug or power supply.
If the plug does get wet, do not unplug the cable.
Disconnect the circuit breaker that supplies power to
the power supply point. Then unplug and examine the
plug and power supply point for presence of water. If
the power point has become wet, you should consult an
electrician before using the power point again.
• Do not install or store the appliance where it will be
exposed to extreme hot or cold temperatures. Do not
use in water above 95°C.
• Do not cut the cable as this will result in voiding your
warranty.
• Care should be taken to arrange the power cable so
that it cannot be accidentally tripped over or pulled.
• Do not attempt to repair the electrical appliance
yourself. Return to an authorized service center or
place of purchase if a fault occurs, (regular
maintenance is not considered repair and is required by
user).
IMPORTANT SAFEGUARDS
Correct and safe use of the system requires strict compliance with the safety instructions. For safety
reasons, persons less than 16 years of age or persons that are not familiar with these instructions
should not use this equipment.
PRODUCT SPECIFIC SAFEGUARDS
• Do not operate the pump without water in your
plumbing at any time, permanent damage may occur.
• When used in submerged application, be sure the
equipment is completely in the water. The depth
should not be greater than 6.5Ft. If used externally, the
pump must have adequate flooded suction at all times.
• The pump is designed to be used inside skimmers,
directly in a pond or in any other fresh water features.
• The pump should only be used in clean water. Do not
use the pump in, or with, any chemicals such as a
solvent or gasoline.
• The PondMAX Skimmer & Water Feature Pumps are
cooled by water flowing through the inside of the
motor body. If the pump flow becomes restricted it will
overheat and could cause permanent damage. Large
tubing size is strongly recommended to deliver
adequate water flow to cool the pump.
• The pump needs to be cleaned regularly to prevent the
pump becoming blocked, thus causing the pump to
overheat and burn out. This is not a event.
It is strongly recommended not to select a pump that
is too small for the job required.
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P O NDMA X . C O M

WAT E RGARDENING TO THE M A X
SKIMMER & WATER
FEATURE PUMPS
INSTALLATION
For your convenience we have provided two dierent
SUBMERSIBLE USE: When used inside a pond
skimmer / water feature , follow
as outlined below.
• For best results, use the tubing size recommended in
the Technical Specification table. Depending on the
pump size and your tubing size, select the Hosetail
required for and evaluate which step on the Hosetail
will be used. If you are using 1-1/2” hose and you are
connecting it to the 3/4”, 1”, 1-1/4”, 1-1/2” Hosetail
supplied, remember to saw o the smaller size
connection (I.E.: 3/4”, 1”, 1-1/4” step). Otherwise it
will create a unnecessary restriction in the plumbing
system.
• A Swivel Ball Joint Fitting is provided for your
convenience when used specifically in a submersible
application. This is because the diagonal side sections
of the ball-joint may seep water when in use. The
fittings pack also includes the necessary red washers.
Select the one that will fit the female connection of
the ball-joint. Place it firmly in the locking nut. Now
screw the locking nut of the ball-joint onto the outlet
of the pump. Fasten firmly but do not over tighten.
• Place a red washer firmly in the locking nut on the
Hosetail fitting. Now thread the locking nut of the
Hosetail onto the Swivel Ball Joint Fitting. Fasten
firmly but do not over tighten.
• Now connect the tubing to the Hosetail. Remember to
use Stainless Steel Hose Clamps to fasten the hose on
to the Hosetail barbs. This is to ensure that the pipe
does not blow o at a later time or leak at this point in
the plumbing system.
• Direct the hose to your desired location.
EXTERNAL USE: When installed outside the pond
enviroment, follow proceedure as outlined below.
• For best results in external applications, the pump
must have adequate flooded suction at all times
(installed outside pond, below elevation of the surface
of water). Also reference the tubing size
recommended in the Technical Specification table to
make sure the new or existing plumbing configuration
is sized correctly.
• In external applications it is necessary to remove
the Front Filter Screen of the pump to expose
the threaded inlet. Do this by removing the Base Plate
of pump (see “Cleaning Instructions” Section for more
detail) and then turn Front Filter Screen
counterclockwise, then pull away from Pump Motor
Body. NOTE: You will not need the Front Filter Screen
in an external application, so feel free to keep with
this instruction manual or discard.
• The fittings pack includes (2) 1-1/2” female Coupling
Fittings, which are meant to fit directly onto both the
male threaded inlet and outlet on pump.
• Now thread a coupling onto both the inlet and outlet
of the pump. Fasten firmly but do not over tighten. To
seal , the use of thread seal tape may be
required ( at your local dealer).
• Make sure that the suction line (inlet side of
plumbing) has a suction screen or leaf strainer to
catch large debris that could potentially harm pump
(ask your local dealer for further information).
• Now the pump is ready to be connected to new or
existing plumbing configuration. Extra fittings and
adapters may be required ( at your local
dealer), based on the specific application.
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P O NDMA X . C O M
Turn the Front Filter Screen in the direction as indicated by the arrow, then pull away from Pump Motor Body.
Locate snap-fit release under Base Plate using the arrows above. Using your thumb, apply pressure and unclip Base
Plate until it releases from Pump Motor Body.
Remove Base Plate by pulling away from pump motor in the direction of arrow above.
To remove the impeller of the pump, turn the Impeller Cover Housing in an counterclockwise direction as indicated
by the arrow above, to the stop position. Then separate the Impeller cover from the Pump Motor Body.
With one hand gripping the Pump Motor Body, secure grip of other hand tightly on the fins of the Impeller and pull
out the Impeller assembly (take care not to break ceramic shaft.) The black disc behind the fins of Impeller is part
of the Impeller assembly. Clean the Impeller with water and vinegar and a suitable brush taking note to remove fine
sediment on and around the back end of the Impeller, the small hole through the ceramic shaft and the chamber the
Impeller fits into on the Pump Motor Body. (Always inspect the Impeller and replace the Impeller if it seems
necessary.)
Ensure to replace the O’ring as shown above when reinstalling the Impeller.
(See “IMPORTANT NOTES” section below for reassembly instructions)
CLEANING INSTRUCTIONS
Begin by ensuring that the main power supply is disconnected before attempting any maintenance of the unit or the
water body. Remove the unit from the water. Please clean regularly (at least once a month) to ensure strong water flow.
Failure to maintain the unit could result in a burnt out motor and other damage.
• All PondMAX Skimmer & Water Feature Pumps
are water cooled. If pump becomes restricted
or blocked, it may overheat and could cause
permanent damage.
• The motor unit of the pump is encapsulated with
epoxy resin and does not need lubrication.
Regular inspections, cleaning and maintenance of
impeller is necessary to ensure longer life. In the
center of the impeller you may notice a small hole
opening that protrudes through the ceramic shaft
from front to back. It is important that this
opening is kept unblocked at all times. This is a
cooling channel for the motor.
• To unclip the front filter screen from the front of
the pump, twist the cage in a counterclockwise
direction and pull forward. See below for diagram.
• Now with the Front Filter Screen o, go ahead
and clean the screen. Make sure. Examine the
openings in screen to ensure all are unblocked.
Clean with a suitable brush if necessary.
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 6 30/9/16 6:27 am
P O NDMA X . C O M

WAT E RGARDENING TO THE M A X
SKIMMER & WATER
FEATURE PUMPS
IMPORTANT NOTES
• It is important that this procedure is carried out
regularly as the cooling path inside the motor can
become clogged. If the impeller assembly becomes
worn or damaged it should be replaced (available from
your dealer). Failure to do so may cause serious
damage to pump. Inspect for signs for wear and tear.
The impeller set is a wearable part.
• Once the cleaning and inspection process is
completed, reassemble in the reverses manner.
Reinstall the impeller into the motor body.
To place the Impeller O’ring around the black disc
successfully, firmly hold the disc with one hand, and
using the other hand stretch the O’ring over the disc,
positioning it carefully into the groove. Pay attention
not to allow the O’ring to roll forward, in-between the
black disc and the Pump Motor Body.
With the impeller in the correct position, carefully
place the Impeller Cover Housing on, and then rotate
clockwise back into position.
• Now reattach Front Filter Screen to the pump, by
rotating clockwise.
• Now re-attach t e Base Plate into position to lock
the impeller cover from turning.
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 7 30/9/16 6:27 am

P O NDMA X . C O M
EXPLODED VIEW
NOTE: Parts and features dier from model to model.
All images used are for illustrative purposes only. Not
all features depicted apply to all models in the range
and these are subject to change.
IMPORTANT
These accessories and attachments are recommended for use with your PondMAX product specified in this manual. The use of any other accessories or attachments
might present a risk of injury to persons. Only use the accessory or attachment for its stated purpose.
Impeller
Impeller
Swivel Ball Joint Fitting
1
2
3
4
5
6
7
8
9
11
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 8 30/9/16 6:27 am
SCH. 40 Adapter with Locking Nut- 1 1/2” Slip
P O NDMA X . C O M

WAT E RGARDENING TO THE M A X
SKIMMER & WATER
FEATURE PUMPS
SPARE PARTS
PART
NO.
DESCRIPTION EV1800 EV2400 EV3000 EV3600
1
1” x 1-1/2” Coupling Fitting x 2 - for inlet & outlet
2 Impeller Cover Housing 31EV201 31EV226
3 Impeller Assembly
31EV200 31EV225 31EV250 31EV275
4 Impeller O'ring
5 Base Plate with Rubber Feet 31EV204 31EV228
6 Pump Motor Body
7
Washer - for Locking Nut (Red)
8 Swivel Ball Joint Fitting
9
3/4”, 1”, 1-1/4” & 1-1/2” Barbed Hosetail
with Locking Nut
10
SCH. 40 Adapter with Locking Nut- 1 1/2” Slip
11
Front Fi ter Screen 31EV202 31EV227
7, 8, 9, 10
Complete Kit EV1800-EV3600
- Coupling Fitting x2, Washer
(Red) & Barbed Hosetail with Locking Nut.
31EV203
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 9 30/9/16 6:27 am

P O NDMA X . C O M
TROUBLESHOOTING
Problem Reason Solution
WATER PUMP
NOT WORKING
No Power Check that the plug is connected and
power point turned on.
Filter Screen blocked with sludge. Clean the Filter Screen.
Impeller is blocked with sludge or lime
scale build up. Clean the Impeller as per the instructions.
Submerse the equipment underwater
then plug in. Refill if necessary.
Blocked Impeller chamber or
ceramic shaft is broken.
Clean the Impeller. Check for wear.
Replace if necessary.
WATER PUMP
IS NOISY
Blockage in pump. Clear the blockage.
Impeller & Shaft worn out. Replace Impeller Assembly.
Impeller broken. Replace Impeller Assembly.
Water level in feature is too low. Refill feature with water to appropriate
height.
Unit inlet is blocked or the water pump
outlet is blocked. Clear all blockages.
The height to which you are pumping is too
high for the given model of pump. Select a bigger model.
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 10 30/9/16 6:27 am
P O NDMA X . C O M

WAT E RGARDENING TO THE M A X
SKIMMER & WATER
FEATURE PUMPS
LIMITED WARRANTY
• This product is warranted to the initial purchaser to be
free of defects in materials and workmanship at the
time of initial purchase and for a period of 3 years for
PondMAXTM Skimmer & Water Feature Pump Pumps.
Some parts are consumable and may need to be
replaced as part of ongoing product maintenance and
are not covered by this Warranty. The impeller
assembly is a consumable part and has a 1-year
warranty. In the event this product malfunctions within
3 years from the date of purchase, the sole obligation
of PondMAXTM International (hereinafter referred to as
PondMAXTM ) will be to repair the unit or replace with
an equivalent new or factory refurbished unit at
PondMAX’s discretion, subject to the following
condition:
• The malfunction is proved attributable to a defect in
materials or workmanship, including repairs performed
under this warranty. Malfunction for any other reason-
including but not limited to misuse, negligence,
accident, or tampering with parts, incorrect wiring, or
improper installation-will not be remedied under this
warranty.
• PondMAXTM specifically does not guarantee chemical
compatibility, and expressly does not warrant units
from any problems caused by chemical attack or failure
due to incompatibility of fluid being circulated by
pump.
• All warranty repairs must be performed by PondMAXTM
or a PondMAXTM authorized company.
• Purchaser must retain the purchase receipt and present
it with this certificate as proof of ownership and
entitlement to warranty repairs. Unauthorized repairs
will not be compensated by PondMAXTM , and are not
the responsibility of PondMAXTM , and if such repairs
damage the product, such damages are not remedied
under this warranty.
• Purchaser shall bear all shipping, packing and insurance
costs and all other costs, excluding labor and parts
necessary to eectuate repairs under this warranty.
• This warranty is in lieu of all other express warranties
which now or hereafter might otherwise arise with
respect to this product. Any and all limited warranties,
including the warranties of merchantability and fitness
for particular purpose, shall have no greater duration
than the duration period of the express written
warranty applicable to this product, and shall terminate
automatically the expiration of such duration period.
Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may
not apply to you. No action shall be brought for
breach of any implied or express warranty after one
year subsequent to the expiration of the duration
period of the express written warranty.
• Incidental and consequential damages caused by
malfunction, defect, or otherwise, and with respect
to breach of any express or implied warranty, are not
the responsibility of PondMAXTM , and, to the extent
permitted by law, are hereby excluded for property
damage, loss of livestock and, to the extent not
unconscionable, for personal injury damage. Some
states do not allow the exclusion or limitation of
incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
• This warranty does not apply to any malfunction arising
out of any application of this product other than
normal use, unless such application is upon request
specifically approved in writing by PondMAXTM .
• The provisions of this warranty are severable and if any
provision shall be deemed invalid, the remaining
provisions shall remain in full force and eect.
• Rights under this warranty are not assignable without
the express prior consent in writing by PondMAXTM and,
regardless of the terms of such consent in writing, such
assignee shall have no greater rights than his assignor
had against PondMAXTM .
Please consult your retailer f or quality original PondMAX replacement parts.
Visit www.pondmax.com for your nearest dealer.
888.868.1185
[email protected]
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 11 30/9/16 6:27 am

888.868.1185
[email protected]
PMAX US EVOII 1800_2400_3000_3600 Pump Instructions.indd 12 30/9/16 6:27 am