PondMAX Evo II series User manual

FILTRATION
& WATERFALL PUMP
INSTRUCTION MANUAL
DATE
DEC 2017 v1.0
MODEL
EP700
EP1100
EP1700
EP2300
EP2900
EP3500
888.868.1185
[email protected]
www.pondmax.com
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WATERGARDENING TO THE MAXPONDMAX.COM
WELCOME TO THE WORLD OF PONDMAX™.
YOU MADE THE RIGHT CHOICE INVESTING IN THIS
QUALITY PRODUCT. THANK YOU AND ENJOY.
TECHNICAL SPECIFICATIONS
DESIGN HIGHLIGHTS
The PondMAX Filtration & Waterfall Pumps have been manufactured with advanced technology to provide you with
the best quality pumps for your pond or water feature. Visit our website to view our range of pond filtration, outdoor/
underwater lighting, water treatments and general accessories.
• SMART MAG™ Motor Protection - Provides longevity
by preventing motor burnout.
• Energy Ecient – Exceptionally low power
consumption.
• Optional Adjustable Auxiliary Inlet – Allows for
connection to optional accessories such as a skimmer
or secondary suction point within pond or water
feature.
• Eco Friendly - Very low noise rating with minimal
mechanical vibration.
• Open Vane Impeller Design – Resists clogging and can
handle debris up to 3/8” in diameter.
• Can Be Installed Vertical or Horizontal - Provides
flexibility for installation in many different applications.
• Tool-less Assembly - Easy maintenance. No special
tools required.
DESCRIPTION EP700 EP1100 EP1700 EP2300 EP2900 EP3500
MAXIMUM WATER FLOW(GPH) 850 1250 1850 2400 3000 3450
MAXIMUM HEAD (FT) 10 13 16 18 21 23
POWER CONSUMPTION* (W) 20W 40W 70W 100W 140W 170W
VOLTS (V) 115 115 115 115 115 115
FREQUENCY (Hz) AC 60 60 60 60 60 60
CABLE LENGTH (FT) 32 32 32 32 32 32
INLET Ø MALE PIPE THREAD (INCH) 1 1 1 1.5 1.5 1.5
OUTLET Ø MALE PIPE THREAD (INCH) 1 1 1 1.5 1.5 1.5
STEPPED HOSETAIL SIZE (INCH) 1/1.25/1.5 1/1.25/1.5 1/1.25/1.5 1/1.25/1.5 1/1.25/1.5 1.5/2
RECOMMENDED TUBING SIZE (INCH) ID 1 1.25 1.25 1.5 1.5 2
PRODUCT ORDER CODE 22PU041 22PU04222PU043 22PU044 22PU045 22PU046
* SUBJECT TO VARIATION ACCORDING TO LOAD.
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WATERGARDENING TO THE MAXPONDMAX.COM
FILTRATION
& WATERFALL PUMPS
BENEFITS
•PondMax™ Filtration & Waterfall Pumps offer an integrated Auxiliary Inlet function, to enhance filtration systems,
by allowing for additional water circulation/waste collection.
•Your pump has a single moving part (an impeller) enabling easy cleaning and maintenance.
•All of the Filtration & Waterfall Pumps have SMARTMAG™ motor protection. SMARTMAG™ provides a soft start
for the pump on startup and helps to avoid any sudden movement. Also if the Impeller gets jammed or stops, the
pump will sense the situation and cut the power automatically for 3 seconds and then power up again. This
procedure will repeat 3 times. If the rotor is still jammed, it will activate a prolonged low state, till the pump is
turned off, and appropriate maintenance is carried out. Thus minimizing motor burnout, due to electrical heat,
through lack of water flow through the motor.
•The motor and electrical components are totally encapsulated in epoxy resin, ensuring safe operation in the
water.
•The pump has a robust bearing and shaft design that relies on water to cool and lubricate it, so no oil or grease
lubrication is required.
•PondMAX Filtration & Waterfall Pumps are rated for continuous-duty, therefore are designed to operate 24/7.
•Any damage to the equipment or unmerited operation
will bring dangers to the surrounding precincts. So if
there is any damage of the equipment, it must not to
be used. The equipment should be placed out of reach
of children.
•For your own safety, disconnect from the power
supply before any maintenance. Always unplug the
pump from the power supply when not in use.
•Never pull the cable to disconnect the plug from the
power supply - Grasp the plug and pull to disconnect.
If required, have a qualified electrician install a
weatherproof power supply point near to the pond
or water-feature (within the cable length of the
appliance).
•Make sure the equipment is completely covered in
water before operating. The depth should not be
greater than 6.5ft.
•Do not operate the pump if the appliance or any
components of the system, such as the power cable,
have been damaged. Check appliance for defects
regularly.
•For safety, plug the pump into an electrical outlet with
a (GCFI) Ground Fault Circuit Interrupter.
•To avoid an electric shock, do not attach the plug to
the power supply socket with wet hands. On
installation, the drip loop method should be used to
prevent water from traveling down the cable and onto
the plug or power supply. If the plug does get wet, do
not unplug the cable. Immediately disconnect the
circuit breaker that supplies power to the power supply
point. Then unplug and examine the plug, and power
supply point, for presence of water. If the power point
has become wet, you should consult an electrician
before using the power point again.
•Do not cut the cable as this will result in voiding your
warranty.
•Do not install or store the appliance where it will be
exposed to extreme hot or cold temperatures. Do not
use in water above 95°F.
•Care should be taken to arrange the power cable so
that it cannot be accidentally tripped over or pulled.
•Do not attempt to repair the electrical appliance
yourself. Return to an authorized service center
or place of purchase if a fault occurs, (regular
maintenance is not considered repair and is required by
user).
IMPORTANT SAFEGUARDS
Please read the operating instructions and familiarize yourself with the equipment before placing it
in service. Correct and safe use of the system requires strict compliance with the safety instructions.
For safety reasons persons less than 16 years of age or people that are not familiar with these
instructions should not use this equipment.
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WATERGARDENING TO THE MAXPONDMAX.COM
PRODUCT SPECIFIC SAFEGUARDS
•Do not operate the pump without water at any time, permanent damage may occur.
•Make sure the pump is completely submersed in water before operating The depth should not be greater than 6.5Ft.
•The pump is designed to be used for fresh water applications. The pump should only be used in clean water. Do not
use the pump in, or with, any chemicals such as a solvent or gasoline.
•PondMAX Filtration & Waterfall Pumps are cooled by water flowing through the inside of the motor body. If the pump
flow becomes restricted it will overheat and could cause permanent damage. Large tubing size is strongly
recommended to deliver adequate water flow to cool the pump.
•The pump needs to be cleaned regularly to prevent the pump becoming blocked, thus causing the pump to overheat
and burn out. This is not a warrantable event. It is strongly recommended not to select a pump that is too small for
the job required. The flow rate through the pump needs to be enough so that a half of the rated max flow is kept
running at all times.
INSTALLATION
When used inside a pond or water feature environment, without using auxiliary inlet function- follow procedure as
outlined below:
•First make sure that a weatherproof power point is accessible near to the pond or water feature (within the cable
length of the pump), to provide power to operate the pump.
•Next determine tubing size for your specific pump model (see “technical specifications” table in this manual). Once
you have determined the tubing size, go ahead and choose which type of fittings best suit your application, from
the different options provided.
NOTE: IF YOU CHOOSE TO USE THE HOSETAIL FITTINGS, MAKE SURE TO TEST THE TUBING ON BARBS TO
DETERMINE WHICH OF THE BARB STEPS WILL BE USED. MAKE SURE TO REMOVE ANY OF THE STEPPED BARBS
THAT ARE SMALLER (IF APPLICABLE) THAN THE BARB YOU ARE GOING TO UTILIZE, OTHERWISE IT CAN RESULT IN
UNNECESSARY RESTRICTION TO THE PUMP.
•Before connecting the tubing, connect the appropriate adapter to the pump outlet, making sure to use the flat rubber
gaskets and locking nut provided (ref. “Exploded view” later in this manual). Slide the gasket into the locking nut and
thread the locking nut in firmly. The correct use of the gaskets is important and can eliminate the use of thread seal
tape. A pivoting ball joint is also provided for your convenience and can reduce tubing kinks, but is totally optional.
Use pivoting ball joint only when pump is installed underwater.
•Now connect the tubing to the adapter installed on outlet of the pump and fasten firmly with hose clamps or glue (not
included), depending on the fittings being used.
•Place the pump in desired location in the pond or water feature. Ensure the pump is on a stable surface that is free of
sludge, sand and other debris. Do not place the pump upside down.
•Direct the remaining end of tubing to either your filtration system or to the top of your waterfall.
•Ensure pump is fully submerged and double check that all plumbing connections are secure, then plug in pump power
cord to test operation of pump.
WHEN USED WITH AUXILIARY INLET FUNCTION- FOLLOW INSTRUCTIONS ABOVE AND BEFORE YOU INSTALL PUMP,
PROCEED AS OUTLINED BELOW:
•Construct the auxiliary inlet fittings together per the “exploded view” diagram shown later in this manual. Make sure
to use the O-rings provided on the locking nuts and secure fittings firmly together, making sure to not over-tighten.
•Before connecting the auxiliary inlet assembly to the pump, remove the top filter screen by releasing the four plastic
blue clips. With the top filter screen off, locate the threads on the inlet of the pump inside the plastic housing.
•Go ahead and pull up on the removable plastic baffle on the plastic housing (in direct line with the inlet on pump) and
remove. Now slide the auxiliary inlet in place of the removable baffle, into the plastic housing and thread the locking
nut with appropriately sized O-ring onto the inlet of pump.
•Once installed, the auxiliary inlet can be adjusted to vary the flow between the auxiliary suction point and the pump
enclosure. By turning the fitting on the outside of pump threads directionally “+ / -”.
+ INCREASES SUCTION THROUGH PUMP SCREEN/ENCLOSURE.
- INCREASES SUCTION FROM AUXILIARY POINT IN POND OF WATER FEATURE.
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WATERGARDENING TO THE MAXPONDMAX.COM
FILTRATION
& WATERFALL PUMPS
CLEANING
Begin by ensuring that the main power supply is disconnected before attempting any maintenance or adjustment on
the pump. Remove the unit from the water. If your unit is connected to a filter, the filters and sponges will clog up over
time. Please clean regularly (at least once a week) to ensure strong water flow. Failure to maintain the unit could result
in a burnt out motor and possibly other damage.
All PondMAX Filtration & Waterfall Pumps are water cooled, if pump becomes restricted, or blocked, it will overheat
and could cause permanent damage. When the flow starts to be reduced, check and clean if necessary. The motor unit
of the pump is encapsulated with epoxy resin and does not need lubrication. Regular inspections, cleaning and
maintenance of impeller is necessary to ensure longer life. In the center of the impeller you may notice a small hole
opening that protrudes through the ceramic shaft from front to back.
It is paramount that this portal is kept unblocked at all times. This is a cooling channel for the motor. Start by
disconnecting the tubing from the pump. Then unclip top section of the top filter screen from off the bottom pump
housing by releasing the four plastic blue clips, and then lift it off.
1. Clean the housing and pump with a suitable brush, taking care to clean o sludge, algae and debris.
2. To maintain the impeller of the pump, turn the Impeller Cover in an anti-clockwise direction, to the stop position.
Then separate the impeller cover from the pump motor body.
3. Lift out the impeller assembly. (Take care not to break ceramic shaft.) The black disc behind the blades is part of
the entire Impeller assembly. Clean the impeller with clean water and a suitable brush taking note to remove fine
sediment on and around the back end of the Impeller including the small hole through the ceramic shaft if it has one.
Replace the Impeller if damage is visible.
4. Ensure that the Impeller Cover O-Ring is reinstalled in the correct place when reassembling the unit.
IMPORTANT NOTES
It is important to ensure that maintenance is carried out regularly as the cooling path inside the motor can become
clogged. If the impeller assembly becomes worn or damaged it should be replaced (available from your local dealer).
Failure to do so may cause serious damage to pump. Inspect for signs for wear and tear. The impeller is a wearing
consumable part. Once the cleaning and inspection process is completed, reassemble in the reverse manner. Reinstall
the impeller into the motor body.
To place the Impeller Cover O-Ring around the black disc successfully, firmly hold the disc with one hand, and using the
other hand stretch the Impeller Cover O-Ring over the impeller disc, positioning it carefully into the groove. Pay
attention not to allow the Impeller Cover O-Ring to roll forward, in-between the black disc and the motor body. With the
impeller in the correct position, carefully place the impeller cover back on, and then rotate clockwise back into position.
•Now connect a piece of tubing to the pivoting stepped adapter on auxiliary inlet of the pump and fasten firmly with
hose clamps (not included).
•Direct the remaining end of tubing to either an optional accessory such as a skimmer or secondary suction point, or
waterfall within pond or water feature.
•Place the pump in desired location in the pond or water feature. Ensure the pump is on a stable surface. Do not place
the pump upside down.
•Ensure pump is fully submerged and double check that all plumbing connections are secure, then plug in pump
power cord to test operation of pump.
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WATERGARDENING TO THE MAXPONDMAX.COM
1. Nut
2. Large O-Ring
3. Pivoting Stepped Inlet Adapter
4. Auxiliary Intake Adjustment Fitting (1)
5. Auxiliary Flange
6. Auxiliary Intake Adjustment Fitting (2)
7. Small O-Ring
8. Impeller Cover
9. Impeller
10. Impeller Cover O-Ring
11. Pump Motor Body
12. Rubber Cushion
13. Top Filter Screen
14. Thread Adapter (Appears slightly different on EP700 - EP1700)
15. Flat Gaskets
16. Connection Nut
17. Ball Joint & Nut
18. Stepped Outlet Adapter
19. Outlet Nut
20. Motor Bracket
21. Removable Baffle
22. Pump Housing
EXPLODED VIEW
IMPORTANT
These accessories and attachments are recommended for use with your PondMAX product specified in this manual. The use of any other
accessories or attachments might present a risk of injury to persons. Only use the accessory or attachment for its stated purpose.
AUXILIARY INTAKE FITTINGS
(OPTIONAL)
23. SCH. 40 Adapters w/ Locking Nut - 1 1/2” Slip
(Optional - Comes with EP700 - EP2900 only)
24. SCH. 40 Adapters w/ Locking Nut - 2” Slip
(Optional - Comes with EP3500 only)
23
24
PMAX US EP Pumps Instructions.indd 6 21/12/17 9:02 am
NOTE: IMAGE BELOW FOR ILLUSTRATION PURPOSES
ONLY.
Exploded view image below reflects the model EP2300 -
EP3500 specifically. Due to minor variations in design and
manufacturing methods the below diagram may slightly
differ for models EP700 - EP1700.
NOT PICTURED - Reducer Bushing
(Comes with EP700 - EP1700 only)

WATERGARDENING TO THE MAXPONDMAX.COM
FILTRATION
& WATERFALL PUMPS
TROUBLESHOOTING
SPARE PARTS (NOTE: THESE ARE THE MOST USED)
Problem Reason Solution
Pump Not Working
No Power Check that the plug is connected
and turned on
Impeller is blocked with
sludge or debris
Clean the Impeller as per
the instructions
Running without sufficient water Submerse the equipment underwater
then plug in. Refill if necessary.
Blocked Impeller chamber or ceramic
shaft is broken
Clean the Impeller. Check for ware.
Replace if necessary.
Pump is noisy
Blockage in pump Clear the blockage
Impeller & Shaft worn out Replace Impeller & Shaft
Impeller broken Replace Impeller
Debris is blocked on the outlet Open outlet and allow
water to flow
Pump inlet is blocked Clear all blockages
DESCRIPTION EP700 EP1100 EP1700 EP2300 EP2900 EP3500
IMPELLER 31PD110 31PD111 31PD112 31PD113 31PD114 31PD115
FITTING SET 31PD400
PMAX US EP Pumps Instructions.indd 7 21/12/17 9:02 am
31PD410

LIMITED WARRANTY
This product is warranted to the initial purchaser to be free of defects in materials and workmanship at
the time of initial purchase and for a period of 3 years for PondMAX™ Filtration & Waterfall Pumps. Some
parts are consumable and may need to be replaced as part of ongoing product maintenance and are not
covered entirely by this Warranty. The impeller assembly is a consumable part and has a 1-year warranty.
In the event this product malfunctions within 3 years from the date of purchase, the sole obligation of
PondMAX™ International (hereinafter referred to as PondMAX™) will be to repair the unit or replace
with an equivalent new or factory refurbished unit at PondMAX’s discretion, subject to the following
condition:
• The malfunction is proved attributable to a defect
in materials or workmanship, including repairs
performed under this warranty. Malfunction for any
other reason including but not limited to misuse,
negligence, accident, or tampering with parts,
incorrect wiring, or improper installation-will not be
remedied under this warranty.
• PondMAX™ specifically does not guarantee
chemical compatibility, and expressly does not
warrant units from any problems caused by
chemical attack or failuredue to incompatibility of
fluid being circulated by pump.
• All warranty repairs must be performed by
PondMAX™ or a PondMAX™ authorized company.
• Purchaser must retain the purchase receipt and
present it with this certificate as proof of ownership
and entitlement to warranty repairs. Unauthorized
repairs will not be compensated by PondMAX™ ,
and are not the responsibility of PondMAX™ , and
if such repairs damage the product, such damages
are not remedied under this warranty.
• Purchaser shall bear all shipping, packing and
insurance costs and all other costs, excluding labor
and parts necessary to effectuate repairs under this
warranty.
• This warranty is in lieu of all other express
warranties which now or hereafter might otherwise
arise with respect to this product. Any and all
limited warranties, including the warranties of
merchantability and fitness for particular purpose,
shall have no greater duration than the duration
period of the express written warranty applicable
to this product, and shall terminate automatically
the expiration of such duration period. Some states
do not allow limitations on how long an implied
warranty lasts, so the above limitation may not
apply to you. No action shall be brought for breach
of any implied or express warranty after one year
subsequent to the expiration of the duration period
of the express written warranty.
• Incidental and consequential damages caused by
malfunction, defect, or otherwise, and with respect
to breach of any express or implied warranty, are
not the responsibility of PondMAX™ , and, to the
extent permitted by law, are hereby excluded for
property damage, loss of livestock and, to the
extent not unconscionable, for personal injury
damage. Some states do not allow the exclusion or
limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply
to you.
• This warranty does not apply to any malfunction
arising out of any application of this product
other than normal use, unless such application is
upon request specifically approved in writing by
PondMAX™ .
• The provisions of this warranty are severable
and if any provision shall be deemed invalid, the
remaining provisions shall remain in full force and
effect.
• Rights under this warranty are not assignable
without the express prior consent in writing by
PondMAX™ and, regardless of the terms of such
consent in writing, such assignee shall have
no greater rights than his assignor had against
PondMAX™ .
Please consult your retailer for quality original PondMAX replacement parts.
Visit www.pondmax.com for your nearest stockists.
E.&O.E.
PONDMAX.COM
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