POP UP IQ LIFT PRO10 Use and care manual

PUSH-AROUND MOBILE ELEVATING WORK PLATFORM
PRO 10
SN: E21-15001+
SUPO-758
REV C
[phone] [email protected]o.uk popupproducts.co.uk
OPERATIONS & SAFETY HANDBOOK

NOTES
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
2

NOTES
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
3

FOREWORD
Original instructions are written in English.
The purpose of this Operations and Safety Handbook is to provide users with the instructions and operating
procedures essential to properly and safely operate the Mobile Elevating Work Platform for its intended purpose.
This handbook is considered part of the machine and must be stored on the machine at all times.
THE OPERATION AND SAFETY HANDBOOK MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING
THE MACHINE.
•The user/operator should not accept operating responsibility until the handbook has been read and
understood as well as having operated the MEWP under supervision of an experienced and qualied operator.
•Because the manufacturer has no direct control over machine application and operation, proper safety
practices are the responsibility of the user and all operating personnel.
If there is a question about application and/or operation, contact:
Pop Up Products Limited
Unit E1, Tenth Avenue
Deeside Industrial Park
Deeside
Flintshire
CH5 2UA
Tel. [phone]
E-mail - [email protected]
Web - popupproducts.co.uk
FIGURE 1: Handbook Storage Location
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
4

FALL PROTECTION
Fall Protection Notice:
The guardrail system around the perimeter of the platform is the fall protection system for Mobile Elevating
Work Platforms per the MEWP standard. It is prohibited to use this MEWP with any portion--or all--of the
quardrails removed. Anchorage points are provided for work positioning restraints only. Lanyard lengths are to
be determined by the operator/owner to restrict the operator to the connes within the guardrail system.
USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE THE
MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH.
FIGURE 2: Anchorage
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
5

TABLE OF CONTENTS
NOTES............................................................................................................................................................................................. 2
FOREWORD.................................................................................................................................................................................. 4
FALL PROTECTION .....................................................................................................................................................................5
TABLE OF CONTENTS............................................................................................................................................................... 6
INDEX OF FIGURES ....................................................................................................................................................................7
SECTION 1 | PRODUCT DESCRIPTION................................................................................................................................ 8
1.1 | PRODUCT INFORMATION..............................................................................................................................................................................................8
1.2 | MACHINE SPECIFICATIONS........................................................................................................................................................................................9
SECTION 2 | SAFETY ............................................................................................................................................................... 10
2.1 | SAFETY SYMBOLS................................................................................................................................................................................................................10
2.2 | GENERAL RULES AND PRECAUTIONS.........................................................................................................................................................10
2.3 | SAFETY CONTROLS & INDICATORS..................................................................................................................................................................13
SECTION 3 | TRANSPORT, HANDLING, & STORAGE ...................................................................................................16
3.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION .................................................................16
3.2 | STORAGE.....................................................................................................................................................................................................................................16
3.3 | PREPARATION FOR TRANSPORT.......................................................................................................................................................................16
3.4 | FORK LIFT POCKETS.......................................................................................................................................................................................................16
3.5 | LIFTING AND TIE-DOWN POINTS......................................................................................................................................................................17
SECTION 4 | DECALS................................................................................................................................................................18
4.1 | DECAL LOCATIONS ...........................................................................................................................................................................................................18
4.2 | DECAL SYMBOL MEANINGS ................................................................................................................................................................................ 20
SECTION 5 | OPERATION.......................................................................................................................................................24
5.1 | BEFORE YOU OPERATE...............................................................................................................................................................................................24
5.2 | WHEN WORK IS FINISHED .....................................................................................................................................................................................25
5.3 | OPERATING CONTROLS & INDICATORS ....................................................................................................................................................26
SECTION 6 | DAILY MAINTENANCE..................................................................................................................................28
6.1 | DAILY MAINTENANCE....................................................................................................................................................................................................28
6.2 | BATTERY CHARGING.....................................................................................................................................................................................................29
SECTION 7 | APPENDIX .........................................................................................................................................................30
7.1 | PRE-START INSPECTION CHECKLIST............................................................................................................................................................ 30
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
6

INDEX OF FIGURES
FIGURE 1: HANDBOOK STORAGE LOCATION .....................................................................................................................................................4
FIGURE 2: ANCHORAGE............................................................................................................................................................................................................5
FIGURE 3: MAINTENANCE LOCK..................................................................................................................................................................................... 11
FIGURE 4: DESCENT WARNING LIGHT....................................................................................................................................................................13
FIGURE 5: EMERGENCY LOWERING..........................................................................................................................................................................13
FIGURE 6: AUTOMATIC BRAKE.........................................................................................................................................................................................14
FIGURE 7: FORK POCKETS ...................................................................................................................................................................................................16
FIGURE 8: TIE-DOWN ................................................................................................................................................................................................................17
FIGURE 9: EXAMPLE SLING/LIFTING ..........................................................................................................................................................................17
FIGURE 10: CENTRE OF GRAVITY ...................................................................................................................................................................................17
FIGURE 11: DECAL LOCATIONS .........................................................................................................................................................................................18
FIGURE 12: PARKING BRAKE..............................................................................................................................................................................................24
FIGURE 13: PADLOCK EXAMPLE ....................................................................................................................................................................................25
FIGURE 14: PLATFORM CONTROLS/UPPER CONTROLS.......................................................................................................................26
FIGURE 15: GROUND CONTROLS/LOWER CONTROLS ..........................................................................................................................27
FIGURE 16: BATTERY CHARGER CONNECTION AND CHARGER LIGHT LOCATIONS...............................................29
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
7

SECTION 1 | PRODUCT DESCRIPTION
1.1 | PRODUCT INFORMATION
Pop Up Products’ IQ Lift is a Mobile Elevating Work Platform designed to be safe and reliable. The purpose of
the machine is to elevate personnel, along with their necessary tools and materials. The machine is intended for
indoor use (no wind load). Manufacturer approval is required for any use other than the intended use.
ANY MODIFICATION OF THIS MACHINE WITHOUT THE
EXPRESS WRITTEN CONSENT OF THE MANUFACTURER
IS PROHIBITED.
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
8

SECTION 1 | PRODUCT DESCRIPTION
1.2 | MACHINE SPECIFICATIONS
IQ LIFT
Working Height (maximum) 4.97 m
Platform Height (maximum) 2.97 m
Stowed Height 1.75 m
Ground Clearance 66 mm
Overall Width 0.75 m
Overall Length 1.30 m
Work Platform 0.52 m x 1.04 m
Guard Rail Height 1.1 m
Toe Board Height 150 mm
Platform Entrance 0.64 m
Step Height 0.33 m
Wheel Base 1.01 m
Wheel Track 0.65 m
Turning Radius (Inside) 0 mm
Tyre Size (Solid, Non-Marking) - Front 200 mm
Tyre Size (Solid, Non-Marking) - Rear 200 mm
Rated Load
Lift Capacity 240 kg
1 person + 160 kg tools and materials
Horizontal/Manual Force 200 N
Floor Loading*
Machine Weight (Unloaded) (Approx.) 394 kg
Minimum Wheel Load — Contact Pressure 17.2 kg/ cm2
Maximum Wheel Load — Contact Pressure 21.8 kg/ cm2
Minimum Machine Loading — Floor Pressure 4.5 kPa
Maximum Machine Loading — Floor Pressure 5.7 kPa
*Machine Weight and Floor Loading may increase with some options (ex. battery)
Environmental limitations
Wind Indoor Use Only: 0 m/s
Rated Slope 1.5°
Temperature -20° C- to 40° C
Vibration Hand/Arm: 2.5 m/s2max
Whole Body: 0.5 m/s2 max
Sound Pressure Level at Workstation 86 dB Normal Use/100dB Alarms
Lift/Lower Speed 18 s / 20 s
Hydraulic Pressure (max) 12.4 MPa
Hydraulic Fluid Capacity 2.8 L
Power System — Voltage 12 V DC
Batteries — Deep Cycle Marine (1) 12V, Group 27 WET CELL OR AGM
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
9

FAILURE TO FOLLOW THIS WARNING WILL
CAUSE DEATH OR PERSONAL INJURY.
“DANGER” indicates an imminently hazardous
situation, which, if not avoided, will result in death
or serious injury.
FAILURE TO FOLLOW THIS WARNING MAY
CAUSE DEATH OR PERSONAL INJURY.
“WARNING” indicates a potentially hazardous
situation, which, if not avoided, could result in
death or serious injury
FAILURE TO FOLLOW THIS WARNING MAY
CAUSE INJURY OR DAMAGE TO EQUIPMENT.
“CAUTION” indicates a potentially hazardous
situation which, if not avoided, could result in
minor or moderate injury or damage to equipment
CAUTION
DANGER
WARNING
2.1 | SAFETY SYMBOLS
Warnings and instructions that have a direct impact on safety are identied with the following signals:
2.2 | GENERAL RULES AND PRECAUTIONS
An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical
means. It is therefore essential that operators be competent, careful, physically and mentally t, and thoroughly
trained in safe operation of this machine. It is the responsibility of the owner to instruct operators with the
safety requirements made not only in this handbook, but by the various safety bodies in your area, as well as
additional requirements set forth by EN: 280. If you come across a situation that you think might be unsafe,
stop the platform and request further information from qualied sources before proceeding.
Noise and vibration do not create signicant hazards on this machine.
DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM
AND ENCLOSURES ARE NOT INSULATED.
SECTION 2 | SAFETY
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
10

NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM.
Maintenance Lock
The maintenance lock must be placed into position whenever the machine is being serviced in a partially raised
position. Serious injury and/or death could result if maintenance lock is not used properly.
SECTION 2 | SAFETY
FIGURE 3: Maintenance Lock
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
11

Only qualied operators may operate this unit.
ALWAYS read and understand the Operation and Safety Handbook before operating.
ALWAYS understand all decals and warning labels on unit.
ALWAYS prevent unauthorised use; when unit is not in use, remove key.
ALWAYS wear necessary approved personal protective equipment (PPE), i.e. head gear.
ALWAYS report any misuse of equipment to proper personnel.
NEVER work on platform if your physical condition is such that you feel dizzy or unsteady.
Use machine only for purposes for which it was intended.
ALWAYS distribute load evenly over platform oor area.
NEVER use the lift as a crane (by suspending a load from the platform).
NEVER exceed the load capabilities of the platform. (See the “Product Description” section of this handbook)
NEVER use unit as electrical grounds for arc welding.
NEVER override any hydraulic, mechanical, or electrical safety devices.
Check job site for unsafe working conditions.
ALWAYS watch out for others. Keep others clear of operating platform.
ALWAYS avoid contact with xed (buildings, etc.) or moving (vehicles, cranes, etc.) objects. Check work area for overhead obstructions
or possible hazards.
ALWAYS follow any applicable national trac regulations.
ALWAYS be on hard level surface before elevating
ALWAYS maintain a clearance between any part of the machine, or its load, and any electrical line or apparatus. Follow local power line
clearance regulations.
NEVER allow others to pass under a raised platform or position the platform over someone.
NEVER use outdoors. Lift is not designed for windy conditions or electrical storms.
NEVER operate on incline or uneven surface.
NEVER operate machine near power lines. The platform and enclosures are not insulated.
NEVER move the unit on a slope steep enough that the unit may become uncontrollable.
Equipment is only as safe as the operator.
ALWAYS make sure entry gate is secured before operating machine from the platform.
ALWAYS secure tools and materials.
ALWAYS maintain a rm footing on the platform oor and work only within the platform area.
NEVER use ladders or scaolding on the platform to obtain greater height.
NEVER enter or exit platform while machine is in motion.
NEVER mount or dismount a raised platform.
NEVER move the unit when in the elevated position.
NEVER move the unit with a person on the platform.
NEVER belt or tie o to an adjacent structure.
Before operation, ensure that the machine is properly serviced.
ALWAYS perform inspections and preventative maintenance at the recommended intervals. (See the “Maintenance” section of this
handbook)
ALWAYS use the maintenance lock when performing all types of maintenance procedures.
NEVER use machine if it is not working properly.
NEVER smoke while charging the battery.
SECTION 2 | SAFETY
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
12

2.3 | SAFETY CONTROLS & INDICATORS
Emergency Stop
This lift is equipped with two emergency stop switches, one at the platform control and one at the base control,
that when activated, will render the unit inoperable until reset. To reset, pull the button out. (See the “Operating
Controls & Indicators” section of this handbook for more detail.
Descent Alarm & Lowering Interrupt
An audible alarm sounds when the machine is lowering.
When lowering the platform, the platform will stop when the ends of the scissors are 50mm apart for 3 seconds.
The beacon light ashes to indicate the armguard delay. Release. Look around all sides of the scissors to check
for persons at risk. Then continue lowering the platform. If elevating platform less than 50mm, the lift will not
descend due to the armguard feature. Elevate the platform higher before lowering, or use the manual override
in case of emergency.
Descent Manual Override(Emergency Lowering)
For manually lowering the scissors, a manual valve is provided. To lower the scissors, pull the cable located near
the rear of the machine.
IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO
CLIMB DOWN THE BEAM ASSEMBLY. SERIOUS INJURY MAY
RESULT. HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY
LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM.
SECTION 2 | SAFETY
FIGURE 4: Descent Warning Light
FIGURE 5: Emergency Lowering
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
13

Tilt Sensor
If the chassis is tilted more than 1.5°, elevating function is prevented, and an alarm sounds. Lower the platform
and move to a hard, level surface before elevating.
Load Sensing
Movement is inhibited when the load exceeds the rated load and elevating is attempted from the stowed
position. When the platform is stowed, the overload indicator lights up to indicate that the load control system
is functional. Then attempting to elevate, if the load is less than rated load, the light will stop, and elevating may
continue. If the rated load is exceeded, the light will continue and the platform will not elevate. Remove the
excess load before continuing operation.
Automatic Brakes
When elevated, a brake is automatically applied to the rigid wheels. The manual parking brake on the swivel
castors should also be used. (See the “Operation” section of this handbook).
SECTION 2 | SAFETY
FIGURE 6: Automatic Brake
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
14

THIS PAGE WAS INTENTIONALLY LEFT BLANK
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
15

3.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION
Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is elevated.
Inspect machine for any possible damage during shipment; perform a Pre-Delivery Inspection. See checklist in
the Maintenance & Troubleshooting Handbook. Reset emergency stop switches, if necessary.
3.2 | STORAGE
After periods of storage, exposure to extremes of ambient conditions-heat, cold, moisture, dust etc., inspect
the machine. Refer to the Pre-Delivery/ Frequent Inspection Checklist in the Maintenance & Troubleshooting
Handbook.
3.3 | PREPARATION FOR TRANSPORT
• Lower the work platform to the down position.
• Turn key switch to o position.
• Check entire machine for loose or unsecured items. Remove any loose items from machine.
• For safety and controlled handling, it is not recommended to move the unit on a slope greater than 5°.
Apply manual brake lock on rear castors.
3.4 | FORK LIFT POCKETS
Fork lift pockets are provided on the side of the unit for loading and unloading. When moving machine with a
forklift, do not let machine slide along oor. Bring forklift to a stop and then gently lower the machine.
SECTION 3 | TRANSPORT, HANDLING, & STORAGE
FIGURE 7: Fork Lift Pockets
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
16

3.5 | LIFTING AND TIE-DOWN POINTS
Tie-down points are provided in the front and rear of the machine for securing the machine on a trailer or truck
bed for transport between places of use. They may also be used as lift points.
Centre of gravity:
X: 67 cm
Y: 47 cm
Z: 36 cm
SECTION 3 | TRANSPORT, HANDLING, & STORAGE
FIGURE 8: Tie-Down FIGURE 9: Example Sling/Lifting
FIGURE 10: Centre of Gravity
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
17

SECTION 4 | DECALS
4.1 | DECAL LOCATIONS
FIGURE 11: Decal Locations
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
18

SECTION 4 | DECALS
ITEM NO. PART NUMBER DESCRIPTION QTY
1 177-21-008-50-K DECALS,IQ LIFT PRO 10 1
2 DE603-18 DECAL,MODEL PRO 10 2
3 DE603-19 DECAL,MODEL IQ LIFT 2
4 DE679 DECAL,HYDR FLUID 1
5 DE706 DECAL,UPR HB 1
6 DE751 DECAL,E-DOWN CABLE 1
7 DE812 DECAL,CTL UPR 1
8 DE813 DECAL,CTL UPR E-STOP 1
9 DE814 DECAL,LOGO POP-UP 2
10 DE815 DECAL,CTL LWR IQ LIFT 1
11 DE816 DECAL,LWR DANGERS 1
12 DE817 DECAL,LWR WARNINGS 1
13 DE818 DECAL,FORK 2
14 DE819 DECAL,FORK 2
15 DE828 DECAL,CAPACITY,530#,1P,I,WO/SO 2
16 DE829 DECAL,WHEEL LOAD IQ PRO 10 4
17 DE830 DECAL,HANDBOOK BOX 1
18 DE831 DECAL,MAINT LOCK 1
19 DE832 DECAL,KEEP 2
20 DE833 DECAL,CLEAR 2
21 DE834 DECAL,LANYARD ATTACHMENT,1P 1
22 DE835 DECAL,CAPACITY, TOOL TRAY 1
23 DE836 DECAL,IQ LIFT INFO 1
OPERATION & SAFETY
IQ LIFT
SUPO-758
REV C
19

Symbol Meaning
• No Unauthorised Use
• Do not operate this machine unless you have been trained in safe
operation.
• Training includes complete knowledge of the safety and operating
instructions contained in the manufacturer’s handbook, your
employer’s work rules, and applicable government regulations.
• An untrained operator subjects himself and others to death or
serious injury.
• Read and understand all dangers and warning in the Operations
& Safety Handbook before operating this machine.
• Improper use of this machine could cause death or serious injury.
• Inspect machine and make sure that it is operating properly,
that all name plate and hazard signs are in place and legible,
and that the machine is in accordance with the manufacturer’s
maintenance requirements contained in the operating and
maintenance handbook and the daily safety checklist.
• Lanyard anchorage point location. Capacity 1 person
• Lanyard anchorage points are for work positioning restraints only.
• Use of fall arrest systems attached to anchorage points on mobile
• Equipment may cause machine to tip, resulting in serious injury
or death.
• Crushing Hazard
• Do not enter the space beneath the work platform or scissor
structure unless the maintenance lock is in place.
• Refer to Maintenance & Troubleshooting Handbook
• Only qualied service personnel may service the machine. Failure
to comply with listed safety precautions may result in machine
damage, personnel injury, or death.
• Replace designated items with manufacturer’s specied
equipment only. Failure to use these items may cause instability
and could void the Warranty.
• Batteries produce explosive gas. Charge batteries in a well-
ventilated area.
• Do not expose sparks or ames.
• Do not smoke while charging battery.
• Battery Charger Power Inlet
• Tip Hazard
4.2 | DECAL SYMBOL MEANINGS
SECTION 4 | DECALS
OPERATIONS & SAFETY
IQ LIFT
SUPO-758
REV C
20