POP UP IQ LIFT PRO10 Use and care manual

PUSH-AROUND MOBILE ELEVATING WORK PLATFORM
PRO 10
SN: E21-15001+
SUPO-758
REV C
[phone] [email protected]o.uk popupproducts.co.uk
OPERATIONS & SAFETY HANDBOOK

NOTES
OPERATIONS & SAFETY
IQ LIFT
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NOTES
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FOREWORD
Original instructions are written in English.
The purpose of this Operations and Safety Handbook is to provide users with the instructions and operating
procedures essential to properly and safely operate the Mobile Elevating Work Platform for its intended purpose.
This handbook is considered part of the machine and must be stored on the machine at all times.
THE OPERATION AND SAFETY HANDBOOK MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING
THE MACHINE.
•The user/operator should not accept operating responsibility until the handbook has been read and
understood as well as having operated the MEWP under supervision of an experienced and qualied operator.
•Because the manufacturer has no direct control over machine application and operation, proper safety
practices are the responsibility of the user and all operating personnel.
If there is a question about application and/or operation, contact:
Pop Up Products Limited
Unit E1, Tenth Avenue
Deeside Industrial Park
Deeside
Flintshire
CH5 2UA
Tel. [phone]
E-mail - [email protected]
Web - popupproducts.co.uk
FIGURE 1: Handbook Storage Location
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FALL PROTECTION
Fall Protection Notice:
The guardrail system around the perimeter of the platform is the fall protection system for Mobile Elevating
Work Platforms per the MEWP standard. It is prohibited to use this MEWP with any portion--or all--of the
quardrails removed. Anchorage points are provided for work positioning restraints only. Lanyard lengths are to
be determined by the operator/owner to restrict the operator to the connes within the guardrail system.
USE OF FALL ARREST SYSTEMS ATTACHED TO ANCHORAGE POINTS ON EQUIPMENT MAY CAUSE THE
MACHINE TO TIP, RESULTING IN SERIOUS INJURY OR DEATH.
FIGURE 2: Anchorage
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TABLE OF CONTENTS
NOTES............................................................................................................................................................................................. 2
FOREWORD.................................................................................................................................................................................. 4
FALL PROTECTION .....................................................................................................................................................................5
TABLE OF CONTENTS............................................................................................................................................................... 6
INDEX OF FIGURES ....................................................................................................................................................................7
SECTION 1 | PRODUCT DESCRIPTION................................................................................................................................ 8
1.1 | PRODUCT INFORMATION..............................................................................................................................................................................................8
1.2 | MACHINE SPECIFICATIONS........................................................................................................................................................................................9
SECTION 2 | SAFETY ............................................................................................................................................................... 10
2.1 | SAFETY SYMBOLS................................................................................................................................................................................................................10
2.2 | GENERAL RULES AND PRECAUTIONS.........................................................................................................................................................10
2.3 | SAFETY CONTROLS & INDICATORS..................................................................................................................................................................13
SECTION 3 | TRANSPORT, HANDLING, & STORAGE ...................................................................................................16
3.1 | PRELIMINARY UNPACKING INSTRUCTIONS AND DEALER INSPECTION .................................................................16
3.2 | STORAGE.....................................................................................................................................................................................................................................16
3.3 | PREPARATION FOR TRANSPORT.......................................................................................................................................................................16
3.4 | FORK LIFT POCKETS.......................................................................................................................................................................................................16
3.5 | LIFTING AND TIE-DOWN POINTS......................................................................................................................................................................17
SECTION 4 | DECALS................................................................................................................................................................18
4.1 | DECAL LOCATIONS ...........................................................................................................................................................................................................18
4.2 | DECAL SYMBOL MEANINGS ................................................................................................................................................................................ 20
SECTION 5 | OPERATION.......................................................................................................................................................24
5.1 | BEFORE YOU OPERATE...............................................................................................................................................................................................24
5.2 | WHEN WORK IS FINISHED .....................................................................................................................................................................................25
5.3 | OPERATING CONTROLS & INDICATORS ....................................................................................................................................................26
SECTION 6 | DAILY MAINTENANCE..................................................................................................................................28
6.1 | DAILY MAINTENANCE....................................................................................................................................................................................................28
6.2 | BATTERY CHARGING.....................................................................................................................................................................................................29
SECTION 7 | APPENDIX .........................................................................................................................................................30
7.1 | PRE-START INSPECTION CHECKLIST............................................................................................................................................................ 30
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INDEX OF FIGURES
FIGURE 1: HANDBOOK STORAGE LOCATION .....................................................................................................................................................4
FIGURE 2: ANCHORAGE............................................................................................................................................................................................................5
FIGURE 3: MAINTENANCE LOCK..................................................................................................................................................................................... 11
FIGURE 4: DESCENT WARNING LIGHT....................................................................................................................................................................13
FIGURE 5: EMERGENCY LOWERING..........................................................................................................................................................................13
FIGURE 6: AUTOMATIC BRAKE.........................................................................................................................................................................................14
FIGURE 7: FORK POCKETS ...................................................................................................................................................................................................16
FIGURE 8: TIE-DOWN ................................................................................................................................................................................................................17
FIGURE 9: EXAMPLE SLING/LIFTING ..........................................................................................................................................................................17
FIGURE 10: CENTRE OF GRAVITY ...................................................................................................................................................................................17
FIGURE 11: DECAL LOCATIONS .........................................................................................................................................................................................18
FIGURE 12: PARKING BRAKE..............................................................................................................................................................................................24
FIGURE 13: PADLOCK EXAMPLE ....................................................................................................................................................................................25
FIGURE 14: PLATFORM CONTROLS/UPPER CONTROLS.......................................................................................................................26
FIGURE 15: GROUND CONTROLS/LOWER CONTROLS ..........................................................................................................................27
FIGURE 16: BATTERY CHARGER CONNECTION AND CHARGER LIGHT LOCATIONS...............................................29
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SECTION 1 | PRODUCT DESCRIPTION
1.1 | PRODUCT INFORMATION
Pop Up Products’ IQ Lift is a Mobile Elevating Work Platform designed to be safe and reliable. The purpose of
the machine is to elevate personnel, along with their necessary tools and materials. The machine is intended for
indoor use (no wind load). Manufacturer approval is required for any use other than the intended use.
ANY MODIFICATION OF THIS MACHINE WITHOUT THE
EXPRESS WRITTEN CONSENT OF THE MANUFACTURER
IS PROHIBITED.
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SECTION 1 | PRODUCT DESCRIPTION
1.2 | MACHINE SPECIFICATIONS
IQ LIFT
Working Height (maximum) 4.97 m
Platform Height (maximum) 2.97 m
Stowed Height 1.75 m
Ground Clearance 66 mm
Overall Width 0.75 m
Overall Length 1.30 m
Work Platform 0.52 m x 1.04 m
Guard Rail Height 1.1 m
Toe Board Height 150 mm
Platform Entrance 0.64 m
Step Height 0.33 m
Wheel Base 1.01 m
Wheel Track 0.65 m
Turning Radius (Inside) 0 mm
Tyre Size (Solid, Non-Marking) - Front 200 mm
Tyre Size (Solid, Non-Marking) - Rear 200 mm
Rated Load
Lift Capacity 240 kg
1 person + 160 kg tools and materials
Horizontal/Manual Force 200 N
Floor Loading*
Machine Weight (Unloaded) (Approx.) 394 kg
Minimum Wheel Load — Contact Pressure 17.2 kg/ cm2
Maximum Wheel Load — Contact Pressure 21.8 kg/ cm2
Minimum Machine Loading — Floor Pressure 4.5 kPa
Maximum Machine Loading — Floor Pressure 5.7 kPa
*Machine Weight and Floor Loading may increase with some options (ex. battery)
Environmental limitations
Wind Indoor Use Only: 0 m/s
Rated Slope 1.5°
Temperature -20° C- to 40° C
Vibration Hand/Arm: 2.5 m/s2max
Whole Body: 0.5 m/s2 max
Sound Pressure Level at Workstation 86 dB Normal Use/100dB Alarms
Lift/Lower Speed 18 s / 20 s
Hydraulic Pressure (max) 12.4 MPa
Hydraulic Fluid Capacity 2.8 L
Power System — Voltage 12 V DC
Batteries — Deep Cycle Marine (1) 12V, Group 27 WET CELL OR AGM
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FAILURE TO FOLLOW THIS WARNING WILL
CAUSE DEATH OR PERSONAL INJURY.
“DANGER” indicates an imminently hazardous
situation, which, if not avoided, will result in death
or serious injury.
FAILURE TO FOLLOW THIS WARNING MAY
CAUSE DEATH OR PERSONAL INJURY.
“WARNING” indicates a potentially hazardous
situation, which, if not avoided, could result in
death or serious injury
FAILURE TO FOLLOW THIS WARNING MAY
CAUSE INJURY OR DAMAGE TO EQUIPMENT.
“CAUTION” indicates a potentially hazardous
situation which, if not avoided, could result in
minor or moderate injury or damage to equipment
CAUTION
DANGER
WARNING
2.1 | SAFETY SYMBOLS
Warnings and instructions that have a direct impact on safety are identied with the following signals:
2.2 | GENERAL RULES AND PRECAUTIONS
An operator of any type of work platform is subject to certain hazards that cannot be protected by mechanical
means. It is therefore essential that operators be competent, careful, physically and mentally t, and thoroughly
trained in safe operation of this machine. It is the responsibility of the owner to instruct operators with the
safety requirements made not only in this handbook, but by the various safety bodies in your area, as well as
additional requirements set forth by EN: 280. If you come across a situation that you think might be unsafe,
stop the platform and request further information from qualied sources before proceeding.
Noise and vibration do not create signicant hazards on this machine.
DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM
AND ENCLOSURES ARE NOT INSULATED.
SECTION 2 | SAFETY
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