POP UP PRO 6 IQ Manual
PRO IQ
OPERATOR’S SAFETY AND
MAINTENANCE HANDBOOK
FOR PRO 6 IQ, PRO 8 IQ, PRO 10 IQ
+44 (0)1244 833 933 info@popupproducts.co.uk popupproducts.co.uk
PRO 6 IQ
PRO 8 IQ
PRO 10 IQ
sn
sn
sn
APRIL 2016
CONTENTS
Page 1
DECLARATION OF CONFORMITY
HARNESS ATTACHMENT POINT
SAFETY RULES
INTRODUCTION
COMPONENT IDENTIFICATION
SPECIAL LIMITATIONS
PLATFORM CAPACITY
CONTROLS AND INDICATORS
LOWER CONTROLS
UPPER CONTROLS
PRE-OPERATION SAFETY INSPECTION
SYSTEM FUNCTION INSPECTION
OPERATION
PREPARING FOR OPERATION
LOWER CONTROLS
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10
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12
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12
PLATFORM
COMPONENT TRAY
EMERGENCY LOWERING
TRANSPORTING THE MACHINE
MAINTENANCE
INSPECTION AND MAINTENANCE
SCHEDULE
DAILY PREVENTATIVE MAINTENANCE
CHECKLIST
GENERAL SPECIFICATIONS - PUSH 6 IQ
GENERAL SPECIFICATIONS - PUSH 8 IQ
GENERAL SPECIFICATIONS - PUSH 10 IQ
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OPERATOR’S SAFETY AND
MAINTENANCE HANDBOOK
FOR PRO 6 IQ, PRO 8 IQ, PRO 10 IQ
Page 2
EC DECLARATION OF
CONFORMITY FOR MACHINERY
Page 3
HARNESS ATTACHMENT POINTS
Harness attachment points are provided in the platform and the manufacturer recommends the usage of a fall
restraint harness, especially where required by national safety regulations.
All harness attachment points on SNORKEL vehicles have been tested with a force of 3,650 lbs (16.3 KN) per
person.
See below examples of harness attachment points used on SNORKEL vehicles with their corrosponding rating;
NOTE - THERE CAN BE MORE HARNESS ATTACHMENT POINTS PER MACHINE THAN THE MAXIMUM NUMBER
OF OCCUPANTS ALLOWED IN A PLATFORM. REFER TO THE PLATFORM DECAL & SPECIFICATIONS TABLE
LISTED IN THE OPERATORS MANUAL FOR THE CORRECT OCCUPANCY RATING BEFORE USE.
Page 4
SAFETY RULES
WARNING: ALL PERSONNEL SHALL CAREFULLY READ, UNDERSTAND AND FOLLOW ALL SAFETY RULES AND
OPERATING INSTRUCTIONS BEFORE OPERATING OR PERFORMING MAINTENANCE ON ANY SNORKEL AERIAL
WORK PLATFORM.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings,
cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts
of electrical equipment! DO NOT get closer than the minimum distance recommended by the “National Regulations”.
Exceeding the specied permissible maximum load is prohibited! See “Platform Capacity” on page 18 for details. The use
and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 18 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without rst surveying the work area for surface hazards such as holes, drop-os, bumps,
curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 18 for
details.
NEVER attach notice boards etc. to the platform, as this will increase wind loading.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed
and securely locked!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections,
and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in
its working range.
NEVER charge batteries near sparks or open ame. Charging batteries emit explosive hydrogen gas.
Modications to the aerial work platform are prohibited or permissible only at the approval by Snorkel.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch o and removing key. The driving of
MEWP’s on the public highway is subject to national trac regulations.
Care must be taken to ensure that the machine meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns.
In the event of an accident or breakdown see “Emergency Lowering” on page 12, do not operate the aerial platform if it
is damaged or not functioning properly. Qualied maintenance personnel must correct the problem before putting the
aerial platform back into service.
ELECTROCUTION
HAZARD
TIP OVER HAZARD COLLISION HAZARD FALL HAZARD
THIS MACHINE IS
NOT INSULATED!
NEVER elevate the platform
or drive the machine while
elevated unless the machine is
on a rm, level surface.
NEVER position the platform
without rst checking for
overhead obstructions or other
hazards.
NEVER climb, stand, or sit
on platform guardrails or
midrail.
TRAPPING/CRUSHING
HAZARD
Beware of crushing hazard
when holding handrails while
the platform is moving in close
proximity to other objects.
Page 5
Page 6
INTRODUCTION
This manual covers the PRO 6 iQ, PRO 8 iQ and the PRO 10 iQ Aerial Work Platforms.
This manual must be stored on the machine at all times.
Read, understand and follow all safety rules and operating instructions before attempting to operate the machine.
When contacting Pop Up for service or parts information, be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on the
front of the chassis.
COMPONENT IDENTIFICATION
Right Side
Rear
Platform Upper Controls
Operators Manual
Component Tray
Hydraulic Reservoir/
Pump and Batteries
Forklift Pocket
Lower Controls
Entry Gate
Guardrails
Toeboards
Scissors Structure
Chassis
Safety Prop
One on Each Side
Forklift Pocket
Brake Lever
Battery Charge
Indicator
Emergency Lowering
Lever
Arm Guard
Page 7
SPECIAL LIMITATIONS
Elevating the platform is limited to rm, level surfaces
only.
DANGER: THE ELEVATING FUNCTION SHALL ONLY
BE USED WHEN THE WORK PLATFORM IS LEVEL
AND ON A FIRM SURFACE.
The work platform is NOT intended to be pushed
over uneven, rough, or soft terrain.
PLATFORM CAPACITY
One person and tools may occupy the platform when
the machine is indoors only. The maximum platform
capacity for the aerial platform is stated in the
“Specications” on pages 16 to 18.
DANGER: DO NOT EXCEED THE MAXIMUM PLATFORM
CAPACITY OR THE PLATFORM OCCUPANCY LIMITS FOR
THIS MACHINE.
MANUAL FORCE
Manual force is the force applied by the occupants to
objects such as walls or other structures outside the
work platform. In zero wind conditions the maximum
allowable manual force is limited to 200 N.
DANGER: DO NOT EXCEED THE MAXIMUM AMOUNT OF
MANUAL FORCE FOR THIS MACHINE.
LIFT LEVEL SENSOR INTERLOCK
The aerial platform lift function is interlocked through a
level sensor system.
If the chassis is tilted more than 2 degrees side-to-side
or front-to-rear, an alarm will sound when the power is
turned on and the lift function will not operate. When
the alarm sounds, only the platform lower function will
LOWERING ALARM
When a platform control button is pressed to lower
the platform, the alarm emits a loud beeping sound to
warn personnel in the work area to stand clear.
DANGER: PINCH POINTS EXIST ON THE SCISSORS
STRUCTURE. DEATH OR SERIOUS INJURY WILL
RESULT IF THE SCISSORS STRUCTURE LOWERS
ONTO PERSONNEL WITHIN THE SCISSORS ARMS OR
UNDER THE RAISED PLATFORM. STAND CLEAR WHILE
RAISING AND LOWERING THE PLATFORM.
Be careful when lowering the platform. Keep hands
and ngers away from the scissors structures
components.
LOWERING INTERRUPT (ARM GUARD)
When the platform is lowered to about 1.5 m (5′)
lowering stops.This is the rst decent limit the platform
will not lower for three seconds regardless of the
control position to allow personnel to clear the area of
the scissors before the platform completely lowers.
To continue lowering release the controls, wait for
three seconds then operate the controls to lower
again. The allarm will sound, the beacon will ash
and there will be a 1.5 second delay before lowering
begins. Any releasing of the controls below the rst
decent limit will result in this 1.5 second delay being
repeated the next time the controls are operated.
operate.
Position the machine on a level surface when the
lift level sensor alarm sounds. When the machine is
properly positioned on a level surface, the alarm will not
sound and all functions will be operational.
The lift level sensor system is for added protection and
3
4
5
6
3,4~5,4
5,4~8,0
8,0~10,8
10,8~139
12,25~19,4
19,4~28,8
28,8~38,9
38,9~50,0
50,0~61,9
26,25~35,5
35,5~45,5
45,5~56,5
12,0~18
18~24,25
24,5~31
31~38,5
Beaufort
Rating
WIND SPEED
m/s km/h ft/s mph GROUND CONDITIONS
Figure 1 - Beaufort Scale
Page 8
CONTROLS AND INDICATORS
The operator shall know the location of each control and indicator and have a thorough knowledge of the
function and operation of each before attempting to operate the machine.
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2
3
4
5
6
7
8
9
10
11
12
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Figure 2 - Lower Controls and Indicators
Figure 3 - Upper Controls and Indicators
DANGER: PINCH POINTS MAY EXIST BETWEEN MOVING COMPONENTS. DEATH OR SERIOUS INJURY WILL
RESULT FROM BECOMING TRAPPED BETWEEN COMPONENTS, BUILDINGS, STRUCTURES, OR OTHER
OBSTACLES. MAKE SURE ALL PERSONNEL STAND CLEAR WHILE OPERATING THE AERIAL PLATFORM.
Controls to position the platform are located on the lower control panel on the chassis and t the upper control
panel in the platform.
LOWER CONTROLS
The lower controls (refer to Figure 2) are located on
the right side of the chassis. The following are located
on the lower control panel: Emergency stop button,
Control selector switch, Ground operation button,
Platform raise/lower buttons, Battery charger.
WARNING: THE AERIAL PLATFORM IS FREE TO MOVE
WHEN THE BRAKES ARE RELEASED. DEATH OR
SERIOUS INJURY CAN RESULT. ENGAGE THE BRAKES
BEFORE OPERATING THE AERIAL PLATFORM.
EMERGENCY STOP BUTTON
The emergency stop is a two-position red push button.
Push the button inward to disconnect power to all
control circuits. Pull the button outward to restore
power.
CONTROL SELECTOR SWITCH
Insert the key into the control selector switch.
• Turn the switch to the lower controls position to
operate aerial platform functions from the lower
controls. The upper controls will not operate while the
control selector is in the lower position.
• Turn the switch to the upper controls position to
operate the aerial platform functions from the upper
controls.
• In the center position, aerial platform functions will
not operate from the lower or upper controls.
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2
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4
8 7 9
11
12
15
14
610
13
Page 9
GROUND OPERATION BUTTON
The ground operation button prevents platform
movement if the platform raise or lower button is
accidentally pressed. This switch is spring returned to
the o position.
Press and hold the ground operation switch inward
continually to operate the machine from the lower
controls.
PLATFORM RAISE/LOWER BUTTONS
The platform raise/lower buttons are used to raise or
lower the platform. The buttons are spring returned to
the o position.
• Press and hold the platform raise button to raise the
platform.
• Press and hold the platform lower button to lower
the platform.
• An alarm will sound as the platform lowers.
BATTERY CHARGER
The battery charger is operated on a 110V electrical
circuit.
UPPER CONTROLS
The upper controls (refer to Figure 3) are located on
the control panel at the front of the platform. The
following controls are located on the upper control
panel: Interlock button, Battery condition indicator,
Platform raise/lower buttons, Emergency stop button.
WARNING: THE AERIAL PLATFORM IS FREE TO MOVE
WHEN THE BRAKES ARE RELEASED. DEATH OR
SERIOUS INJURY CAN RESULT. ENGAGE THE BRAKES
BEFORE OPERATING THE AERIAL PLATFORM.
EMERGENCY STOP BUTTON
The emergency stop is a two-position , red push
button on the right side of the upper control panel.
• Push the button inward to disconnect power from all
control circuits at the upper controls.
• Twist the button clockwise to restore power.
Push the button in when the upper controls are not
in use to help protect against unintentional platform
operation.
INTERLOCK BUTTON
The interlock button prevents platform movement
if the platform raise or lower button is accidentally
pressed. This switch is spring returned to the o
position.
Press and hold the interlock button inward continually
to operate the machine from the upper controls.
PLATFORM RAISE/LOWER BUTTONS
The platform raise/lower buttons are used to raise or
lower the platform. The buttons are spring returned to
the o position.
• Press and hold the platform raise button to raise the
platform.
• Press and hold the platform lower button to lower
the platform.
• An alarm will sound as the platform lowers.
BATTERY CONDITION LED
The Battery Condition LED illuminates to give an
approximate indication of the amount of charge
remaining in the battery as follows:
NOT ILLUMINATED - 100% TO 40%
SLOW FLASH - 40% TO 20%
FAST FLASH - 20% TO 10%
STEADY ON - LESS THAN 10%
Note: To maximise battery life always recharge the
battery after use and never store the machine for
extended periods without rst fully recharging the
battery.
Page 10
PRE-OPERATION SAFETY INSPECTION
Note: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety
Instructions/Requirements.
1 Open the tray and inspect for damage, uid leaks or missing parts daily.
2 Check daily the level of the hydraulic uid with the platform fully lowered. The uid level must be within 6 mm
(1⁄4′′) of the top of the ll hole. Add recommended hydraulic uid if necessary. See “Specications” on pages 16 to 18.
3 Check weekly that the uid level in the batteries is correct. See “Battery Maintenance” on page 15.
4 Verify that the batteries are charged daily.
5 Check daily that the AC extension cord has been disconnected from the outlet on the side of the chassis.
6 Inspect the brakes daily on the rear castor wheels for proper operation. Step down on the brake levers and
verify that the machine will not move.
7 Check daily that all guardrails are in place and all fasteners are properly tightened.
8 Inspect the machine thoroughly each day for cracked welds and structural damage, loose or missing
hardware, hydraulic leaks, damaged control cable and loose wire connections.
Page 11
SYSTEM FUNCTION INSPECTION
Refer to “Controls and Indicators” on page 6 for the locations of various controls and indicators.
WARNING: STAND CLEAR OF THE WORK PLATFORM WHILE PERFORMING THE FOLLOWING CHECKS. BEFORE
OPERATING THE MACHINE, SURVEY THE WORK AREA FOR SURFACE HAZARDS SUCH AS HOLES, DROP-
OFFS, BUMPS AND DEBRIS. CHECK IN ALL DIRECTIONS, INCLUDING ABOVE THE WORK PLATFORM, FOR
OBSTRUCTIONS AND ELECTRICAL CONDUCTORS.
1 Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2 Pull the Lower Control Emergency Stop Switch to the ON position.
3 Turn the Upper Control Emergency Stop Switch clockwise to the ON position.
4 Visually inspect the scissors structure, lift cylinder, and hoses for cracked welds and structural damage, loose
hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for missing or loose parts.
5 Press and hold the ground operation button inward. Test each machine function from the lower control station
(refer to Figure 2).
6 Test the emergency lowering system for proper operation.
7 Push the Lower Control Emergency Stop Button to check for proper operation. All machine functions should be
disabled. Pull the Lower Control Emergency Stop Button outward to resume.
8 Enter the platform and close the gate.
9 Check that the route is clear of obstacles (persons, obstructions, debris), is level, and is capable of supporting
the wheel loads.
10 Test each machine function from the upper control station by engaging the interlock and operating the
function controls (refer to Figure 3).
11 Push the Upper Control Emergency Stop Button to check for proper operation. All upper control machine functions
should be disabled. Turn the Upper Control Emergency Stop Button clockwise to resume.
12 Check to ensure that the Auto Brake system works correctly by raising the machine slightly from the lower
controls. Check that the brake is engaged against the rear castor wheels. Check to make sure the machine will not
move when elevated.
Page 12
OPERATION
The aerial platform may be operated from either the lower or upper controls.
DANGER: THE AERIAL PLATFORM IS NOT ELECTRICALLY INSULATED. DEATH OR SERIOUS INJURY WILL RESULT
FROM CONTACT WITH, OR INADEQUATE CLEARANCE FROM, AN ENERGIZED CONDUCTOR. DO NOT GO
CLOSER THAN THE MINIMUM SAFE APPROACH DISTANCE AS DE NED BY NATIONAL SAFETY REGULATIONS.
PINCH POINTS MAY EXIST BETWEEN MOVING COMPONENTS. DEATH OR SERIOUS INJURY WILL RESULT
FROM BECOMING TRAPPED BETWEEN COMPONENTS, BUILDINGS, STRUCTURES, OR OTHER OBSTACLES.
MAKE SURE THERE IS SUF CIENT CLEARANCE AROUND THE MACHINE BEFORE MOVING THE CHASSIS
OR PLATFORM. ALLOW SUFFICIENT ROOM AND TIME TO STOP MOVEMENT TO AVOID CONTACT WITH
STRUCTURES OR OTHER HAZARDS. THE AERIAL PLATFORM CAN TIP OVER IF IT BECOMES UNSTABLE. DEATH
OR SERIOUS INJURY WILL RESULT FROM A TIP-OVER ACCIDENT. OPERATE THE AERIAL PLATFORM ON A FIRM,
FLAT, LEVEL SURFACE. ENGAGE BOTH OF THE REAR BRAKES BEFOR ENTERING THE PLATFORM. DO NOT
POSITION THE AERIAL PLATFORM FOR ELEVATED USE NEAR ANY DROP- OFF, HOLE, SLOPE, SOFT OR UNEVEN
GROUND, OR OTHER TIP-OVER HAZARD. DO NOT RAISE THE PLATFORM IN WIND SPEEDS ABOVE 0 M/S.
The platform rated work load is the total weight of the personnel and equipment that may be lifted in the platform.
The work loads are stated on the platform rating placard at the entrance to the platform.
DANGER: THE AERIAL PLATFORM CAN TIP OVER IF IT BECOMES UNSTABLE. DEATH OR SERIOUS INJURY WILL
RESULT FROM A TIP-OVER ACCIDENT. DO NOT EXCEED THE CAPACITY VALUES INDICATED ON THE PLATFORM
RATING PLACARD.
Capacity values indicate the rated lifting capacity and do not indicate aerial platform stability.
The operator bears ultimate responsibility for ensuring that the aerial platform is properly set up for the particular
conditions encountered.
PREPARING FOR OPERATION
Use the following procedure to prepare the aerial
platform for operation:
1 Perform a pre-operation safety and system
function inspection.
2 Close and latch the component tray.
3 Position the machine in the work place and
make certain the area is at and horizontal.
4 Step down on each of the brake levers to lock
the rear wheels in position. Verify that the brakes
are engaged before entering the platform.
LOWER CONTROLS
The platform raise and lower functions may be
operated from the lower controls. The lower
controls may be used for initial set up of the aerial
platform, and for testing and inspection.
Use the following procedure to raise or lower the
platform using the lower controls.
UPPER CONTROLS
Before operating the upper controls, properly set up
the aerial platform as described under Preparing for
Operation.
Use the following procedure to operate the aerial
platform from the upper controls:
1 Pull the emergency stop button outward (refer
to Figure 2).
2 Insert the key into the control selector
switch and turn the switch to the lower controls
position.
3 Press and hold the ground operation button
inward.
• To raise the platform, press and hold the
platform raise button.
• To lower the platform, press and hold the
platform lower button.
4 Release the button to stop movement.
Page 13
UPPER CONTROLS CONT.
1 From the lower controls, pull the emergency
stop button outward (refer to Figure 2).
2 Insert the key into the control selector switch
and turn the switch to the upper controls
position.
Note: The upper controls will not operate while the control
selector is in the lower position.
3 Enter the platform and secure the gate.
4 From the upper controls, turn the emergency
stop button clockwise to the on position (refer to
Figure 3).
5 The platform may be raised and lowered from
the upper controls.
PLATFORM
Use care when entering and exiting the platform to
avoid slipping and/or falling. Securely close the safety
gate when the platform is occupied.
COMPONENT TRAY
Batteries and hydraulic components are enclosed in
the component tray on the left side of the chassis.
DANGER: THE AERIAL PLATFORM CAN TIP OVER IF
IT BECOMES UNSTABLE. DEATH OR SERIOUS INJURY
CAN RESULT FROM A TIP-OVER ACCIDENT. DO NOT
OPEN THE TRAY WHEN THE PLATFORM IS ELEVATED.
To open the tray, lift up on the tray latch and pull the
tray open.
RAISING AND LOWERING
Press and hold the interlock button on the left side
of the upper control box.
• To raise the platform, press and hold the
platform raise button until the desired height is
reached.
• To lower the platform, press and hold the
platform lower button until the desired height is
reached.
LOWERING INTERRUPT (ARM GUARD)
When the platform is lowered to about 1.5 m (5′)
lowering stops. This is the rst decent limit the
platform will not lower for three seconds regardless
of the control position to allow personnel to clear the
area of the scissors before the platform completely
lowers.
To continue lowering release the controls, wait for
three seconds then operate the controls to lower
again. The allarm will sound, the beacon will ash
and there will be a 1.5 second delay before lowering
begins. Any releasing of the controls below the rst
decent limit will result in this 1.5 second delay being
repeated the next time the controls are operated.
EMERGENCY LOWERING
Use the following procedure to operate the
emergency lowering system.
WARNING: THE POTENTIAL FOR AN ACCIDENT
INCREASES WHEN SAFETY DEVICES DO NOT
FUNCTION PROPERLY. DEATH OR SERIOUS INJURY
CAN RESULT FROM SUCH ACCIDENTS. IMMEDIATELY
PUSH THE EMERGENCY STOP BUTTON INWARD TO
DISABLE THE CONTROL SYSTEM BEFORE USING THE
EMERGENCY LOWERING SYSTEM IN THE EVENT OF
AN EMERGENCY.
1 Immediately push the emergency stop button
inward to disable the control system in the event of
an emergency.
2 Make sure there is nothing in the way to obstruct
the platform when it lowers.
• Push downward on the lever to lower the
platform.
3 Make certain the lever/handle is fully released and
the emergency lowering valve is fully closed before
operating the aerial platform.
Page 14
TRANSPORTING THE MACHINE
PREPARING FOR TRANSPORTATION
Use the following procedure to prepare the aerial platform for transportation.
1 Remove any unnecessary tools, materials, or other loose objects from the platform.
2 Close and latch the component tray.
TRANSPORTING
The equipment used to load, unload, and transport the aerial platform must have adequate capacity. The
empty vehicle weight is listed in “Specications” on pages 16 to 18 and is stamped on the serial number
placard.
The user assumes all responsibility for:
• Choosing the proper method of transportation.
• Choosing the proper selection and use of transportation and tie-down devices.
• Making sure the equipment used is capable of supporting the weight of the aerial platform.
• Making sure all manufacturer’s instructions and warnings, regulations and safety rules of their employer, the
DOT, and/or any other state or federal law are followed.
LIFTING WITH A FORKLIFT
Use the following procedure to lift the aerial platform with a forklift.
1 Properly stow the aerial platform.
2 Engage the brakes on both of the rear wheels.
3 Remove all personnel, tools, materials, or other loose objects from the platform.
4 Insert the forklift forks into the pockets on either side of the machine.
CAUTION: LIFTING THE AERIAL PLATFORM WITH THE FORKLIFT FORKS POSITIONED IMPROPERLY CAN
PRODUCE ENOUGH FORCE TO DAMAGE MACHINE COMPONENTS. WHEN LIFTING THE MACHINE WITH A
FORKLIFT, ONLY USE THE DESIGNATED LIFT POINTS.
LIFTING WITH A TAIL LIFT
Use the following procedure to lift the aerial platform with a forklift.
1 Properly stow the aerial platform.
2 Remove all personnel, tools, materials, or other loose objects from the platform.
3 Position the aerial platform on the tail lift.
4 Engage the brakes on both of the rear wheels.
5 Carefully raise the lift and position the aerial platform in the transport vehicle.
6 Secure the machine to the transport vehicle using straps through the fork lift pockets.
Page 15
MAINTENANCE
WARNING: ALWAYS BLOCK THE ELEVATING
ASSEMBLY WHENEVER IT IS NECESSARY
TO PERFORM MAINTENANCE WHILE THE
PLATFORM IS ELEVATED.
Figure 5 - Safety Props
Use the following procedure to properly position
the safety props:
1 Remove all tools and material from the
platform.
2 Using the lower controls, raise the platform
until the open distance on the chassis is wide
enough to position the safety props. Refer to
Figure 5.
3 Rotate the safety props downward from the
storage position to the support position.
4 Remove hands and arms from the scissors
area.
5 Lower the platform until the scissors are
supported by the safety props.
HYDRAULIC FLUID
The hydraulic uid reservoir is located in the
component tray. Refer to Figure 6.
Note: Never add uid if the platform is elevated.
Figure 6 - Component Tray
CHECK HYDRAULIC FLUID
1 Make sure that the platform is fully lowered.
2 Visually check to make sure the uid is within 6
mm (1⁄4′′) of the top of the ll hole.
3 If necessary, remove the ller cap and add uid
of the proper type. Replace the cap making sure it
is tightly in place. Refer to “Specications” pages 16
to 18.
BATTERY MAINTENANCE
WARNING: HAZARD OF EXPLOSIVE GAS MIXTURE.
KEEP SPARKS, FLAME, AND SMOKING MATERIAL
AWAY FROM THE BATTERY. ALWAYS WEAR SAFETY
GLASSES WHEN WORKING NEAR THE BATTERY.
BATTERY FLUID IS HIGHLY CORROSIVE. THOROUGHLY
RINSE AWAY ANY SPILLED FLUID WITH CLEAN
WATER. ALWAYS REPLACE THE BATTERY WITH A
MANUFACTURER APPROVED REPLACEMENT.
• Check the battery uid level weekly, especially if
the machine is being used in a warm, dry climate.
• If electrolyte level is lower than 6 mm (1⁄4′′)
above the plates add distilled water only. DO
NOT use tap water with high mineral content, as
it will shorten battery life.
• Keep the terminals and top of the battery clean.
• Refer to the Service Manual to extend battery
life and for complete service instructions.
WARNING: ALWAYS USE MANUFACTURER
APPROVED REPLACEMENT PARTS.
BATTERY CHARGING
Charge the battery at the end of each work shift or
sooner if the battery has been discharged.
Note: The PRO 6, 8, 10 iQ series has a built in feature
whereby power is cut to the lift function when the battery
level reaches a manufacturer preset limit, this is to prevent
excessive wear or damge to the battery. The machine
should immediately be placed on charge if this occurs.
WARNING: CHARGE THE BATTERY IN A WELL
VENTILATED AREA. DO NOT CHARGE THE BATTERY
WHEN THE MACHINE IS NEAR A SOURCE OF SPARKS
OR FLAMES. PERMANENT DAMAGE TO THE BATTERY
WILL RESULT IF THE BATTERY IS NOT IMMEDIATELY
RECHARGED AFTER DISCHARGING. NEVER
DISCONNECT THE CABLES FROM THE BATTERY
WHEN THE CHARGER IS OPERATING.
Safety Props
Reservoir Fill Cap
Page 16
INSPECTION AND MAINTENANCE SCHEDULE
KEEP THE CHARGER DRY
1 At the lower controls, turn the control selector
switch to the off position.
2 Open the component tray to access the
battery. Remove the caps from the battery.
3 Visually check the battery fluid level making
sure the level is within 6 mm (1⁄4′′) of the bottom
of the ller neck inside each hole. If needed, add
distilled water.
4 Tightly replace the caps on each battery and
replace and latch the battery tray covers.
5 Plug the battery charger into a properly
grounded outlet (110 volt AC, 50/60 Hz) using a 3
conductor, 1.5 mm (12 gauge) or larger extension
cord. The extension cord must be as short as
possible and in good electrical condition.
6 Visually inspect the battery charge indicator
for proper charging rate. The LED’s are visible
on the left side of the lower controls. Refer to
Figure 7 for the function of each LED. The battery
should be fully charged when the 95% LED is on.
7 Leave the battery charger plugged in until it
shuts itself off.
Note: If the charging cycle exceeds 16 hours without
the battery being fully recharged, unplug the charger
and have the battery checked.
Figure 7 - Battery Charge Indicator
8 After the battery charger turns itself off,
it is not necessary to immediately unplug the
extension cord from the battery charger. The
charger will monitor the charge state of the
battery and recharge them if the voltage drops
off.
9 Slide the component tray open to access the
battery. Remove the caps from the battery.
10 Visually check the battery fluid level making
sure the level is within 6 mm (1⁄4′′) of the bottom
of the ller neck inside each hole. If needed, add
distilled water.
11 Tightly replace the caps on the battery and
INSPECTION AND
MAINTENANCE SCHECULE
CAUTION: FREQUENCY AND EXTENT OF
PERIODIC EXAMINATIONS MAY DEPEND ON
NATIONAL REGULATIONS.
The Complete Inspection consists of periodic visual
and operational checks, along with periodic minor
adjustments that assure proper performance.
Daily inspection will prevent abnormal wear and
prolong the life of all systems. The inspection and
maintenance schedule should be performed at the
specied intervals and after prolonged periods of
storage before returning the machine to service.
Inspection and maintenance shall be performed
by personnel who are trained and familiar with
mechanical and electrical procedures.
WARNING: BEFORE PERFORMING PREVENTATIVE
MAINTENANCE, FAMILIARIZE YOURSELF WITH
THE OPERATION OF THE MACHINE. ALWAYS
BLOCK THE SCISSORS STRUCTURE WHENEVER
IT IS NECESSARY TO PERFORM MAINTENANCE
WHILE THE PLATFORM IS ELEVATED.
The daily preventative maintenance checklist
has been designed for machine service and
maintenance. Please photocopy the Daily
Preventative Maintenance Checklist and use the
checklist when inspecting the machine.
Steady Red When
Charger is Plugged In
25% Charge
95% Charge
Flashes During Charging
Page 17
DAILY PREVENTATIVE MAINTENANCE CHECKLIST
PREVENTATIVE MAINTENANCE REPORT
DATE
OWNER
MODEL NO.
SERIAL NO.
SERVICED BY
OPERATOR’S MANUAL
ELECTRICAL SYSTEM
HYDRAULIC SYSTEM
CASTORS
MANUAL BRAKES
LOWER CONTROL STATION
EMERGENCY LOWERING
SAFETY PROP
STRUCTURES
Fasteners
UPPER CONTROL STATION
OPERATION AND SAFETY DECALS
ITEM INSPECT FOR Y N R
Proper operation.
Proper operation.
Proper operation.
Proper operation.
Maintenance Table Key: Y = Yes/Acceptable, N = No/Not Acceptable, R = Repaired/Acceptable
Page 18
GENERAL SPECIFICATIONS - PRO 6 iQ
Approximate
AERIAL PLATFORM
3.96 m
1.96 m
1 m
1.9 cm
170 kg
71 kg/cm2
933 kg/m2
310 kg
76.2 cm
1.23 m
1.67 m
Maximum number of occupants
PLATFORM
51.3 cm x 109 cm
110.4 cm
15.3 cm
240 kg
1 indoors
FUNCTION SPEED
6 to 10 seconds
6 to 10 seconds
LIFT LEVEL SENSOR INTERLOCK
1.5 degrees
2 degrees
TIRES Nonmarking
solid rubber
Source
ELECTRICAL SYSTEM
12 V DC negative chassis ground
One - 12 V 105 amp hour battery
distilled water
15 amp
Maximum pressure
HYDRAULIC SYSTEM
19,305 kPa
2,000 psi
3.78 l
3.78 l
71°C (160°F)
Above -13°C (10°F) ISO VG32 (Mobil DTE-13M)
Below -13°C (10°F) ISO VG15 (Mobil DTE-11M)
Fahrenheit
AMBIENT AIR TEMPERATURE
OPERATING RANGE
-18°C to 43°C
0°F to 110°F
MAXIMUM WIND SPEED
0 m/s
VIBRATION
SOUND PRESSURE LEVEL
Below 70 dB(A)
< 0.5 m/sec2
< 2.5 m/sec2
This manual suits for next models
2
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