Porsche eBike Cross 2020 User manual

Porsche eBike Cross | Porsche eBike Sport
EN

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Contents ................................................................ 1Introduction.......................................................... 3Requirements for riders........................................... 3Safety ..................................................................... 5Safety information in the instruction manual... 5Symbols on the product.......................................... 5Current regulations................................................... 6Type plate.................................................................... 6General information............................................. 7Version of the product and edition of the manual ...........................................................................................7Manufacturer:............................................................. 7Online Registration.................................................... 7Copyright...................................................................... 7Language...................................................................... 7Target group / users................................................ 7Product and type designation................................ 7Power............................................................................ 8Pushing aid mode...................................................... 8Emergency stop................................................... 8Detailed information........................................... 9Important information ...................................... 10Proper use of the eMTB .................................... 12Safety information................................................. 12Problems while using the eMTB........................ 13Categories of use ............................................... 14Using the eMTB...................................................... 14Shimano Steps EP8 operating system .......... 15Description of the functions................................ 15On/off button (1).................................................... 15Display button (2)................................................... 15Support switch (X/Y)............................................. 16Settings menu.......................................................... 16Pushing aid mode................................................... 16Technical data..................................................... 17Porsche eBike Cross.............................................. 17Porsche eBike Sport............................................... 18First use and before every ride ........................ 19Connecting the charger cable............................. 19Charging the drive battery................................... 19Drive battery in the down tube........................... 20Front axle and seat post....................................... 20Wheels and tyres.................................................... 21Brake system............................................................ 22Pedals......................................................................... 22Handlebars, stem and suspension fork............ 23Saddle height and position.................................. 23Switching the drive system on and off............ 23Checking the bolts.................................................. 24Riding on public roads............................................ 24What to check after a crash ............................ 26Wheels and tyres..................................................... 26Handlebars and stem............................................. 26Frame.......................................................................... 27Drive train.................................................................. 27Other checks............................................................. 27Brake system...................................................... 29Checking the brake system................................. 29Bedding in the brakes............................................ 29Grip width.................................................................. 29Brake chafing............................................................ 30Drive system....................................................... 32Electric drive............................................................. 32Motor........................................................................... 32Mechanical drive..................................................... 32Cranks......................................................................... 33Chain........................................................................... 33Changing gear.......................................................... 36Adjusting the gear system.................................... 36Drive battery....................................................... 39Drive battery ............................................................ 39Charging the drive battery.................................... 41Contents

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Removing the drive battery................................. 42Installing the drive battery................................... 43Storing the eMTB................................................... 46Handlebars, stem and headset........................ 47Adjusting the handlebars..................................... 47Headset..................................................................... 47Stem........................................................................... 48Adjusting the saddle.............................................. 48Adjusting the AERO seat post............................ 49Adjusting the Dropper seat post........................ 50Lowering the saddle.............................................. 50Suspension - suspension fork ......................... 51Adjusting the suspension fork............................ 51Compression damping.......................................... 52Rebound damping.................................................. 52Running gear - rear triangle ............................. 53Adjusting the rear shock...................................... 53Compression damping.......................................... 54Rebound damping.................................................. 54Testing the fork and shock settings................. 55Wheels and tyres................................................ 56Checks before every ride...................................... 56Quick test.................................................................. 57Front wheel............................................................... 57Rear wheel................................................................. 59Tyres............................................................................ 60Checking the tyres.................................................. 60Checking the spokes.............................................. 60Checking that the rims run true......................... 61Transporting the PORSCHE eBike ................. 62Transporting the eBike by car............................. 62Transporting the eBike by air.............................. 63Troubleshooting ................................................ 64Warranty, wear and brake pads...................... 65Wear parts excluded from the warranty......... 65Normal wear and tear............................................ 65Brake pads................................................................. 66Warranty, wear and brake pads...................... 66Cleaning..................................................................... 67Cleaning, packaging and disposal.................. 67Recycling and disposal.......................................... 68Packaging material................................................. 68Service record .................................................... 691. service................................................................... 692. service................................................................... 693. service................................................................... 694. service................................................................... 705. service................................................................... 706. service.................................................................... 707. service.................................................................... 718. service.................................................................... 719. service.................................................................... 71Recommended tightening torques.................... 72List of tables....................................................... 72EU Declaration of Conformity......................... 73List of figures...................................................... 74

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Dear customer,Thank you for buying this PORSCHE eBike. You have chosen a high-quality product.This instruction manual contains information about the safe use and maintenance of your PORSCHE eBike. Please read the instruction manual carefully before you go for your first ride,so that you can find out about the risks associated with the incorrect use of your eBike.In this instruction manual it is not possible to describe in detail all the maintenance that your PORSCHE eBike needs. Therefore, you should also refer to the enclosed instructions provided by our component manufacturers and visit their websites.It is important that you care for and maintain your PORSCHE eBike correctly. This will help to ensure that it runs without problems and performs at its best. This manual cannot teach you the skills you need to be a bike mechanic. In addition, special tools are needed for some jobs.Therefore, you should have maintenance and repairs carried out by the Porsche Centre or ROTWILD authorised dealer that supplied your bike. You will find the contact details and company stamp of the Porsche centre or authorised dealer on the back page of this original instruction manual.If you are not able to contact the Porsche centre or dealer, you will find a list of other ROTWILD authorised dealers on our website at www.rotwild.de. ROTWILD is constantly developing and improving its cycles and reserves the right to make changes to the design, equipment and technology. For this reason, you cannot make any legal claims on the basis of the information, illustrations and descriptions in this instruction manual. The PORSCHE eBike is supplied almost completely pre-assembled. Nevertheless we recommend that you check the bike’s functions before riding it. Always wear suitable safety clothing, including a helmet, gloves and glasses.Before you ride the bike on public roads, you should check the regulations that apply in your country and ensure that your eBike meets the necessary requirements. You should also follow the road traffic regulations and behave considerately to avoid putting yourself and other road users in danger.The standard equipment required on bicycles in other countries may differ from that in Germany. In particular, the road traffic regulations may be different.Before you use your bike, find out about the regulations that apply to cyclists and bikes on the roads in your country.When you use your PORSCHE eBike off road, you must comply with the law in your country. We would also ask you to respect nature and the environment.We at PORSCHE hope that you enjoy riding your new PORSCHE eBike.Requirements for ridersPlease follow the national regulations in your country.Introduction

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Where no other legal requirements apply to riders of electrically assisted bikes, we recommend that the rider should be a minimum of 15 years old and have experience of riding pedal-powered bikes.In addition, the rider must have the physical and mental capability to ride a pedal-powered eBike.You should only use your PORSCHE eBike for its intended purpose (see the section “Proper use of the eBike”). This will ensure that the PORSCHE eBike is always ridden in accordance with the intended category of use.If the PORSCHE eBike is not used properly, this will invalidate the warranty. Make sure that you understand the technical terms that are explained in this instruction manual on the page where there is an overview of your PORSCHE eBike.Please note that this instruction manual does not describe how to build a PORSCHE eBike from parts or how to turn a partially assembled eBike into a roadworthy bike.Keep this manual in a safe place so that you can carry out the function checks correctly at any time. Parents should explain the contents of the manual to their children if they do not understand it.Your Porsche Centre or ROTWILD authorised dealer will help you to choose the right frame size for your height. The PORSCHE eBike comes in different frame sizes. for people of the following heights:Frame size:[S] Height: 1.56 - 1.70 m [M] Height: 1.68 - 1.82 m [L] Height: 1.80 - 1.94 m

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Safety information in the instruc-
tion manualThe following types of safety instructions are provided in this instruction manual:Serious injuries or death. If you do not follow the safety instructions in the “Danger” category, you will suffer serious injuries or death.Serious injuries or death possible.If you do not follow the safety instructions in the “Warning” category, you could risk serious injuries or death.Moderate or minor injuries possible.If you do not follow the safety instructions in the “Caution” category, you could suffer moderate or minor injuries.Damage to property possible. If you do not follow the safety instructions in the “Note” category, you could cause damage to the PORSCHE eBike.Additional information, tips and notes come under the heading “Information”. Please read and follow them carefully.Symbols on the productSymbolMeaningGeneral warning. Refer to the owner’s manual.Separate disposal of electrical and electronic equipment and batteries.Do not burn.(Do not burn). Do not open battery. Device in protection class II. Read instructions.Keep at temperatures below 50°C and out of direct sunlight.Recyclable material.Device in protection class II.Fuse (device fuse).Only for indoor use.Safety

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Current regulationsThe PORSCHE eBike models described in this instruction manual are electrically assisted (EPAC). They meet the requirements of the EN 15194 standard, among others.This instruction manual complies with the standards listed in the EU declaration of conformitythat can be found at the end of the instruction manual.You should use only original spare parts and accessories on your eBike. PORSCHE cannot be held liable for any damage caused if other spare parts and accessories are used.Your ROTWILD authorised dealer will have a list of approved accessories.Before you fit accessories to your PORSCHE eBike, please check with your dealer that they are permitted and approved for road use.Type plateFigure 1:Sample type plate for PORSCHE elec-
tric power assisted cycles (EPACs)You will find the latest version of the instruction manual for your PORSCHE eBike at: www.porsche.com/porschebikes

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Version of the product and edition of the manualThis original instruction manual relates to the 2021 model year, which runs from August 2020 to August 2021.The manual was published in August 2020.ManufacturerThe manufacturer of the eBikes is:ADP ENGINEERING GMBHAm Bauhof 564807 Dieburg, GermanyTel.: [phone]Fax: [phone] - 25E-mail: [email protected]Website: www.rotwild.deOnline RegistrationPlease register your PORSCHE eBike online at www.rotwild.de. We will confirm immediately that your warranty has started. Once you have registered your product, you can request an extended manufacturer’s warranty. You will find more information in the ROTWILD warranty terms at www.rotwild.de.Copyright© ADP ENGINEERING GMBH, 2020This original instruction manual must not be reproduced or distributed and its content must not be used or communicated, unless specific permission has been given. If you breach these regulations, you will be liable for damages. All rights reserved in the event of the registration of a patent, utility model or industrial design.LanguageThe original instruction manual is written in German. Other language versions are translations and are not valid without the German original instruction manual. Target group / usersThis original instruction manual is intended for the rider and operator of the PORSCHE eBike described here.The operator generally has the right of disposal over the PORSCHE eBike and makes it available for the rider to use and for the specialist dealer to maintain and repair. If the eMTB is being test ridden, hired out or loaned, for example, the operator and the rider may be different people.ROTWILD authorised dealers have trained staff who are able to identify and prevent the risks that can occur when maintaining and repairing the PORSCHE eBike.Product and type designationThis original instruction manual applies to the following PORSCHE eBikes:Porsche eBike Cross / Porsche eBike SportThe eBike does not have a separate emergency stop or shut-off button.The bike can be shut down by removing the battery or taking the connector out of the General information

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drive system.PowerThe power is switched off as soon as the rider stops pedalling. The eBike can be stopped mechanically using the brakes. The brake system is not connected to the drive system.When support mode is switched on, the drive system responds to the smallest pressure on the pedals.When you get off the bike, you should apply the brakes to prevent it from rolling away and to reduce the risk of an accident.Pushing aid modeWhen the pushing aid mode is switched on, the drive train will disconnect as soon as you release the walk-assist button.The drive system does not switch off when you apply the brakes, which means that it is always available.Figure 2:Applying the brakes / pulling awayThe eBike must only be switched on if the rider is ready to apply the brakes, in other words, if he or she can reach at least one of the brakes.Figure 3:ON/OFF switchThe eBike must be switched off as soon as the rider is no longer able to apply the brakes.Emergency stop

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Figure 4:Detailed information about the PORSCHE eBike
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Detailed information

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The frame of the PORSCHE eBike is made by hand from high-quality carbon fibre composite and is designed to be robust enough for the intended category of use of the eBike (see the section “Proper use of the eBike”).Damage to the frame caused by excessive stresses, accidents or crashes. A damaged frame can suddenly fail and cause a crash. If your PORSCHE eBike is damaged or if you have had an accident or a crash, contact your ROTWILD authorised dealer.The PORSCHE eBike has a modern, lightweight design and its components have a limited life span. Different materials and components react in different ways to wear and fatigue caused by stress. If a component exceeds its design service life, it can suddenly fail. This may result in the rider being injured.Specific information about carbon. Please note that carbon and aluminium behave in a fundamentally different way when damaged. Unlike aluminium, when carbon is overstressed it does not become dented or deformed.The effects of damage to carbon are generally internal and invisible (cracks). After a crash, the frame and front wheel fork must be checked by a dealer and replaced if the carbon structure has been damaged. Carbon components can suddenly fail as a result of damage.If the fibres have broken, take care when handling the material. The fine carbon fibres can cause injuries.Components made from carbon must never be straightened after they have been damaged. They must be replaced immediately. Paint damage must be repaired to prevent the material from absorbing moisture, which could have a negative impact on its properties. Please note that carbon fibre is highly sensitive to pressure when clamped (for example the saddle and dérailleur clamps).Important information

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Always use a torque wrench and note the recommended tightening torques (see the section “Recommended tightening torques”).Keep the contact surfaces of the carbon free of grease. Use special carbon assembly paste (available from bike dealers). Never clamp a carbon frame in a stand (when maintaining the bike) or in a roof rack. Only use the seat post for this purpose, providing that it is not made from carbon fibre.Make sure that carbon components do not get too hot, for example if exposed to sunlight in a car. We recommend that you do not paint or powder coat your frame or front wheel fork. These processes can involve high temperatures which could damage or destroy the components.If you have had the frame or fork partially repainted, you must ask your ROTWILD authorised dealer to check them.Material fatigue in carbon components. Carbon components that are exposed to high levels of stress, such as handlebars, stems and seat posts, can suffer from material fatigue in the same way as metal parts. Have your bike serviced regularly at the recommended intervals so that these components can be checked.Using damaged carbon components. If carbon frames, carbon forks or other carbon components make cracking noises or if you can see cracks, nicks or dents, you must stop using them. Damaged carbon components can suddenly fail and cause a crash. The damaged carbon components must be replaced immediately.Your ROTWILD dealer will clean the eBike thoroughly and check it for signs of material fatigue.If you notice any signs of material fatigue while you are using the bike, you must stop using it immediately and ask your ROTWILD authorised dealer to check it.

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Using the eMTB properly includes following the instructions on operating, maintaining and servicing the bike in this instruction manual. The instruction manual has been written specifically for your PORSCHE eBike, but cannot describe your PORSCHE eBike down to the smallest detail. The PORSCHE eBike is an electric mountain bike. The models described in this manual are designed for private use on paved roads and paths and for off-road riding in accordance with the specified category of use. They are intended to transport one person. See the section "Categories of use".Safety informationIf you do not follow the safety instructions in this instruction manual, you run the risk of the eBike breaking down. PORSCHE will not be liable for the resulting damage. The total permitted weight of the PORSCHE eBike, including the rider and any luggage, is 120 kg and is shown on the type plate of the eBike.Using child seats and child trailers. PORSCHE eBikes are not approved for child seats or for towing child trailers. Do not use child seats or child trailers. Your ROTWILD authorised dealer will have a list of approved accessories.If the drive system is switched on, bags or loads can activate the pushing aid mode. They can also interfere with other functions, such as braking.Overloading the eBike. Overloading the eBike can cause safety-related components to break or fail (for example the frame, front wheel fork, handlebars, stem, seat post etc.). Do not exceed the total permitted weight under any circumstances. Never take a second person on the bike.You must not use the eBike if it is damaged or incomplete, for example if the drive battery has been removed.Proper use of the eMTB

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Uncontrolled riding. By failing to fasten loads properly and riding carelessly you can put yourself and other road users at risk. You can lose control of the eBike. Do not transport bags or other loads on the handlebars. Do not ride with your hands off the handlebars. Only ride on suitable surfaces that have sufficient grip.Kickstands / centre stands. The PORSCHE models with the type designation specified on the cover can only be fitted with the side stand that is supplied with them. Using the eMTB in any other way does not constitute proper use. ROTWILD will not accept liability if the eMTB is not used properly. This will also invalidate the warranty. This includes lending the eBike to a rider who is not familiar with it, transporting more than one person, riding with excessive luggage, riding with your hands off the handlebars, riding on unsuitable surfaces (ice or snow) and incorrect maintenance or repairs.You must not hang shopping bags or similar loads on the handlebars.Problems while using the eMTBIf you notice unusual noises, vibrations, smells, discolouration, deformed components, friction or wear while riding or maintaining the eBike or while charging the drive battery, you must stop using it and take it to your ROTWILD authorised dealer. The same applies if the bike feels different, for example during braking, pedalling or steering.Please follow the instructions for use and assembly provided by the component manufacturers which are included with your eBike, together with the instruction manual for use on the component manufacturers’ websites. Your Porsche Centre or ROTWILD authorised dealer will be happy to answer any further questions you may have.

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The various PORSCHE models are suitable/designed for different categories of use:Category 1This is a set of conditions for the operation of a bicycle on a regular paved surface where the tires are intended to maintain ground contact.Category 2Porsche eBike SportThis is a set of conditions for the operation of a bicycle that includes Condition 1 as well as unpaved and gravel roads and trails with moderate grades. In this set of conditions, contact with irregular terrain and loss of tire contact with the ground may occur. Drops are intended to be limited to 15 cm (6 in.) or less. The tyres may briefly lose contact with the ground. Jumps and drops are restricted to a maximum height of 15 cm.Category 3Porsche eBike CrossThis is a set of conditions for the operation of a bicycle that includes Condition 1 and Condition 2 as well as rough trails, rough unpaved roads, and rough terrain and unimproved trails that require technical skills. Jumps and drops are intended to be less than 61 cm (24 in.). A good riding technique is needed. Jumps and drops are restricted to a maximum height of 61 cm.Category 4This is a set of conditions for the operation of a bicycle that includes Conditions 1 to 3 and riding downhill on rough trails at a speed of up to 40 km/h. Jumps and drops are restricted to a maximum height of 122 cm.Using the eMTBOnly use the PORSCHE eBike in the manner described in this instruction manual. Any other type of use constitutes improper use and can lead to accidents, injuries or damage to property. The PORSCHE eBike is not a toy.The manufacturer and the dealer accept no liability for damage caused by improper or incorrect use.
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Categories of use

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The support switch of the Shimano Steps EP8 operating system is on the left of the handlebars when you are sitting on the bike. The display is on the right of the handlebars when you are sitting on the bike. Description of the functionsThe operating system has two buttons and a support switch. The functions are as follows:On/off button (1)Using the on/off button (1)on the top tube, you can switch the PORSCHE eBike on and off. If you do not use the PORSCHE eBike for around 10 minutes, the system switches off automatically to save energy.Display button (2)By pressing the display button (2) while you are riding, you can change the ride data shown on the display.When the eBike is stationary, pressing the display button (2) allows you to access the settings menu and select items from the menu.Figure 5:On/off button (1) and display button (2)Shimano Steps EP8 operating system

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Support switch (X/Y)You use the support switch (X/Y) to select the level of support you want while you are riding. If you press the top button (X), you increase the level of support. To reduce the level of support, you press the bottom button (Y).You use the support switch (X/Y) to move the cursor in the settings menu.Figure 6:Support switch (X/Y)Settings menuOn the settings menu you can choose different options. Using the (Light) menu item, you can switch the lights on and off, if your bike has this option. The (Unit) menu item allows you to switch between metric and imperial measurements.You cannot access the settings menu while you are riding.Pushing aid modeYou switch on pushing aid mode by pressing and holding the bottom button in the support switch (Y) for around 2 seconds. The level of support shown in the display changes to (WALK). Pushing aid mode only continues working while you hold down the bottom button in the support switch (Y). As soon as you release the bottom button in the support switch (Y), pushing aid mode stops. To end pushing aid mode, you press the top button in the support switch (X). The level of support in the display changes from (WALK) to the support mode you had selected before switching to pushing aid mode.Using pushing aid mode. You must steer the eBike using both hands in pushing aid mode. Please note that because of the design of the bike, the pedals may turn, so you should leave enough space for them to move. The power and speed of pushing aid mode can be adjusted by selecting a different gear.

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Porsche eBike CrossSUSPENSION ELEMENTFOX FLOAT 3-POS DPS EVOL PERFORMANCE 200x50HEADSETACROS RW750 1.5 HEADSET W/ BLOCK LOCKFORKMAGURA BOLTRON 100 MM 20x110HANDLEBARS (S/M/L)B280 AL7075 (35-740)STEM (S/M/L)S240 AL6061 / ML READY (50)DISPLAYSHIMANO SC-EM800SEAT POSTCRANKBROTHERS HIGHLINE30.9x150(S)/170(M/L) TRAVELSADDLEERGON SM COMPHANDLEBAR GRIPSERGON GA20DRIVE TRAINSHIMANO DU-EP800BATTERYSHIMANO BT-E8035-L 504WH (E8035 504WH (S))CRANKSHIMANO FC-E8150 (160(S)/165(M/L))CHAIN GUIDEE13 TRSSHIFTING LEVERSHIMANO XT I-SPEC EVREAR DERAILLEURSHIMANO XT 8100 SGS STANDARD PLUSCHAINSHIMANO HG 7100 12-SPEEDCASSETTESHIMANO CS 8100 10-51T. 12-SPEEDBRAKESMAGURA MT TRAIL HC1 / SHIFTMIXDISC ROTORMAGURA MDR-P SENSOR 203/180WHEELSCRANKBROTHERS IODINE 2 110-20/148-12TAS 6-BOLTTYRE (S/M/L)CONTINENTAL CROSS KING (27.5x2.20 (S)/29x2.20(M/L)) COLOUR VOLCANO GRAYTOTAL PERMITTED WEIGHTASTM3 - 120 KGTechnical data

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Porsche eBike SportSUSPENSION ELEMENTFOX FLOAT 3-POS DPS EVOL PERFORMANCE 200x50HEADSETACROS RW750 1.5 HEADSET W/ BLOCK LOCKFORKMAGURA BOLTRON 100 MM 20x110HANDLEBARS (S/M/L)MCI FLATBAR (740)STEM (S/M/L)PORSCHE CUSTOM STEM (60)DISPLAYSHIMANO SC-EM800SEAT POSTPORSCHE AERO SEATPOST W/ REAR LIGHTSADDLEERGON SM E-MOUNTAIN SPORTHANDLEBAR GRIPSERGON GA20DRIVE TRAINSHIMANO DU-EP800BATTERYSHIMANO BT-E8036 630 WH (E8035 504WH (S))CRANKSHIMANO FC-EM900 (160(S)/165(M/L))CHAIN GUIDEE13 TRSSHIFTING LEVERSHIMANO SW-E7000-R Di2REAR DERAILLEURSHIMANO XT RD-M8050 11-SPEED Di2CHAINSHIMANO XT CN-HG700-11CASSETTESHIMANO XT CS-M8000-11 11-46TBRAKESMagura MCIDISC ROTORMAGURA MDR-P SENSOR 203/180WHEEL (S/M/L)CRANKBROTHERS IODINE 2 110-20/148-12TAS 6-BOLTTYRE (S/M/L)CONTINENTAL SPEED KING (27.5x2.20 (S)/29x2.20(M/L)) LIGHTSSUPERNOVA M99 MINI PRO HIGH BEAMSUPERNOVA M99 TL2 LED TAIL LIGHT COLOUR CARRARA WHITETOTAL PERMITTED WEIGHTASTM3 - 120 KG

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Please note that you must only use the eBike as described in the section “Proper use of the eBike”. Find out about the intended use and maximum weight of your eBike in this important section.During the assembly and final inspection processes for eBikes, we carry out several checks to ensure that they function properly. However, the functioning of your eBike may have been affected during transport and it is possible that an unauthorised third party has worked on your eBike.The Porsche Centre or ROTWILD authorised dealer that supplies the eBike will inform the rider or the operator about its functions at the latest during the handover process. The dealer will explain in particular about the electrical system and the correct use of the charger.You must check over your eBike before every ride.The drive train starts unexpectedly. In order to prevent the drive train from starting unexpectedly the first time you use the bike or during assembly work, the drive battery must be removed from the down tube.The system must be completely switched off when you first use the bike and during care, maintenance and repairs to ensure that an accident does not occur.Connecting the charger cableFigure 7: Charger cable connector and drive batteryFigure 8: The charging process starts automatically.Charging the drive batteryBefore using the bike for the first time, charge the drive battery fully. Always use the charger that is supplied with the eMTB. Charge the drive battery in a dry place and at the temperature specified in the instruction manual (0-40°C). (You can find the information you need in the section “Drive battery”).First use and before every ride