Porta-Dock CD229 User manual

12/12/09
U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFT ACCESSORIES\INSTR CANOPY EXTENSION SIDE FRAMES.doc
Page 1 of 6 PORTA-DOCK INC.
CANOPY EXTENSION FRAMES
Thank you for purchasing our product!
*Please read these instructions and follow them step by step.*
Depending on the position of your canopy on the lift the extension frames can be bolted in
different locations. If you have a standard side lift, two 48 inch sections will be installed
between the lift uprights. If you have a long side lift a 48 inch section and a 68 inch section will
be installed between the lift uprights. The rest of the extension frames will be bolted in place
where they fit the best.
Note: The channel on the top of the extension frame is offset. The side of the frame where the
angle is offset less will be to the outside of the lift as shown on the end view.
Step 1. The drop frame extensions that will be installed next to the lift uprights will need a brace
tube (with the flat side of the angle facing out as shown) slid into the end of the extension frame
that will be next to the upright.
Step 2. Install the first section by bolting it to the bottom rail of the canopy frame with 3/8” X
2” bolts, 3/8” washers, and 3/8” nuts. Slide the brace tube so it is against the lift upright.
Tighten in place with a 3/8” X 3/4" bolt. Fasten the angle of the brace to the winch upright with
a self tapping screw.
6 – 93

12/12/09
U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFT ACCESSORIES\A35 INSTR CANOPY EXTENSION SIDE FRAMES.doc
Page 2 of 6
Step 3. Slide a connecting tube into the bottom tube of the extension frame that was previously
installed. Bolt the next extension frame to the bottom of the canopy frame. Slide the brace tube
from the previously installed frame and into the frame that was just installed and secure with
3/8” X 3/4” bolt.
Step 4. Continue mounting extension frames in this manner until all frames are mounted.
6 – 94

12/12/09
U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFT ACCESSORIES\A35 INSTR CANOPY EXTENSION SIDE FRAMES.doc
Page 3 of 6
CD229 CANOPY DROP FRAME 22’ X 113”/120” X 9’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 6
76R CANOPY DROP FRAME EXTENSION 24” 6
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 6
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 24
5 5189 3/8” X 3/4" BOLT 20
6 5070 3/8” WASHER 48
7 5056 3/8” NUT 24
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 28
9 SELFTAPPINGSCREW 4
CD2211 CANOPY DROP FRAME 22’ X 113”/120” X 11’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 4
74R CANOPY DROP FRAME EXTENSION 68” 2
76R CANOPY DROP FRAME EXTENSION 24” 4
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 6
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 24
5 5189 3/8” X 3/4" BOLT 20
6 5070 3/8” WASHER 48
7 5056 3/8” NUT 24
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 28
9 SELFTAPPINGSCREW 4
CD249 CANOPY DROP FRAME 24’ X 113”/120” X 9’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 8
76R CANOPY DROP FRAME EXTENSION 24” 4
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 6
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 24
5 5189 3/8” X 3/4" BOLT 20
6 5070 3/8” WASHER 48
7 5056 3/8” NUT 24
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 28
9 SELFTAPPINGSCREW 4
6 – 95

12/12/09
U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFT ACCESSORIES\A35 INSTR CANOPY EXTENSION SIDE FRAMES.doc
Page 4 of 6
CD2411 CANOPY DROP FRAME 24’ X 113”/120” X 11’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 4
74R CANOPY DROP FRAME EXTENSION 68” 2
76R CANOPY DROP FRAME EXTENSION 24” 6
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 6
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 24
5 5189 3/8” X 3/4" BOLT 20
6 5070 3/8” WASHER 48
7 5056 3/8” NUT 24
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 28
9 SELFTAPPINGSCREW 4
CD269 CANOPY DROP FRAME 26’ X 113”/120” X 9’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 6
74R CANOPY DROP FRAME EXTENSION 68” 2
76R CANOPY DROP FRAME EXTENSION 24” 4
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 6
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 24
5 5189 3/8” X 3/4" BOLT 20
6 5070 3/8” WASHER 48
7 5056 3/8” NUT 24
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 28
9 SELFTAPPINGSCREW 4
CD2611 CANOPY DROP FRAME 26’ X 113”/120” X 11’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 6
74R CANOPY DROP FRAME EXTENSION 68” 2
76R CANOPY DROP FRAME EXTENSION 24” 4
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 6
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 24
5 5189 3/8” X 3/4" BOLT 20
6 5070 3/8” WASHER 48
7 5056 3/8” NUT 24
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 28
9 SELFTAPPINGSCREW 4
6 – 96

12/12/09
U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFT ACCESSORIES\A35 INSTR CANOPY EXTENSION SIDE FRAMES.doc
Page 5 of 6
CD289 CANOPY DROP FRAME 28’ X 113”/120” X 9’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 6
74R CANOPY DROP FRAME EXTENSION 68” 2
76R CANOPY DROP FRAME EXTENSION 24” 6
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 8
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 28
5 5189 3/8” X 3/4" BOLT 24
6 5070 3/8” WASHER 56
7 5056 3/8” NUT 28
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 32
9 SELFTAPPINGSCREW 4
CD2811 CANOPY DROP FRAME 28’ X 113”/120” X 11’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 4
74R CANOPY DROP FRAME EXTENSION 68” 4
76R CANOPY DROP FRAME EXTENSION 24” 4
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 8
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 28
5 5189 3/8” X 3/4" BOLT 24
6 5070 3/8” WASHER 56
7 5056 3/8” NUT 28
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 32
9 SELFTAPPINGSCREW 4
CD309 CANOPY DROP FRAME 30’ X 113”/120” X 9’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 4
74R CANOPY DROP FRAME EXTENSION 68” 4
76R CANOPY DROP FRAME EXTENSION 24” 6
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 8
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 28
5 5189 3/8” X 3/4" BOLT 24
6 5070 3/8” WASHER 56
7 5056 3/8” NUT 28
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 32
9 SELFTAPPINGSCREW 4
6 – 97

12/12/09
U:\Judy\INSTRUCTIONS CURRENT\INSTR LIFT ACCESSORIES\A35 INSTR CANOPY EXTENSION SIDE FRAMES.doc
Page 6 of 6
CD3011 CANOPY DROP FRAME 30’ X 113”/120” X 11’
REF. NO. PART NO. DESCRIPTION QTY
1 72R CANOPY DROP FRAME EXTENSION 48” 2
74R CANOPY DROP FRAME EXTENSION 68” 6
76R CANOPY DROP FRAME EXTENSION 24” 4
2 0993 AL TB 1.25 X 1.25 X 30” CONNECTING TUBE 8
3 47R CANOPY DROP FRAME EXTENSION BRACE 8
4 5083 3/8” X 2 1/2” BOLT 28
5 5189 3/8” X 3/4" BOLT 24
6 5070 3/8” WASHER 56
7 5056 3/8” NUT 28
8 3816 SQUARE CAP 1 1/2" ID BLACK PLUG 32
9 SELFTAPPINGSCREW 4
6 – 98