Portable Winch PWM600MH User manual

USER MANUAL
SERIAL NUMBER: PWM100777 AND UP
© 2015 Portable Winch Co. –All Rights Reserved
www.600mh.com English Version –Printed in Canada
READ
CAREFULLY
BEFORE
USE

2
INTRODUCTION –p. 3
1.0 SAFETY GUIDELINES –p. 3
1.1 Safety messages –p. 3
1.2 Labels –p. 4
1.2.1 Serial number label –p. 4
1.2.2 Sound pressure level label –p. 4
1.2.3 Read the user manual label –p. 4
1.2.4 Safety equipment label –p. 4
1.2.5 Warning label for potential dangers of the blade –p. 5
1.2.6 Warning label for slope usage –p. 5
1.3 Security information –p. 5
2.0 PRE-OPERATION CHECKS –p. 7
2.1 Upon reception –p. 7
2.2 Assembly and start-up –p. 8
2.2.1 Installing the handle –p. 8
2.2.2 Installing the wheels –p.9
2.2.3 Installing the blade pulley cover –p.9
2.2.4 Installing the sliding foot –p.9
2.2.5 Preparing and starting engine –p. 10
2.2.5.1 Engine Oil –p. 10
2.2.5.2 Gasoline (petrol) –p. 10
2.2.5.3 First use –p. 11
2.2.5.4 Oil level warning system (Oil AlertTM) –p. 11
2.2.5.5 Stopping the engine –p. 11
2.2.6 Installing the wire guide –p. 12
2.2.7 Installing the blade –p. 12
3.0 USAGE –p. 13
3.1 Installing the perimeter wire spool –p. 13
3.1.1 Spools mounted on a drum –p. 13
3.1.2 Wire coils without drums –p. 14
3.1.2.1 Wire coils that empty through the center –p. 14
3.1.2.2 Wire coils without a drum –p. 15
3.2 Moving the machine to the working zone –p. 17
3.3 Using the distance guide –p. 17
3.4 Self-propulsion –p. 17
3.5 Inserting the perimeter wire in the wire guide –p. 18
3.6 Burying the perimeter wire in the ground –p. 18
3.7 Adjusting the handle height –p. 19
3.8 How to overcome an obstacle in the ground –p. 19
3.9 Insertion of perimeter wire in a tight corner –p. 20
4.0 MAINTENANCE –p. 22
4.1 Belt adjustment –p. 22
4.1.1 Adjusting the engine belt - p. 23
4.1.2 Adjusting the blade transmission belt –p. 23
4.1.3 Adjusting the wheels transmission belt –p. 23
4.2 Lubricating the blade transmission –p. 24
4.3 Storage –p. 24
4.4 Engine –p. 24
5.0 ADDITIONAL INFORMATION –p. 25
5.1 Accessories –p. 25
5.2 Spare parts –p. 25
5.3 Warranty –p. 25
5.4 Declaration of conformity –p. 26
5.5 Technical data –p. 27
5.6 Sound power levels –p. 27
5.7 Vibration level –p. 27
5.8 Manufacturer –p. 27
Schedule I: Exploded views and parts lists –p. 28
Schedule II: Characteristics of GS-1000 Prolab synthetic grease –p. 29
SUMMARY

3
INTRODUCTION
Portable Winch Co. wishes to thank you for purchasing a PWM600MHTM Perimeter Wire Machine. This
manual was written to help you make the best use of your new machine and to use it in the most secure
way. READ IT CAREFULLY BEFORE USING THE MACHINE. For any problems or questions please refer to an
authorized Portable Winch Co. dealer or contact us directly.
1.0 SAFETY GUIDELINES
The PWM600MHTM Perimeter Wire Machine is designed to bury electrical wires up to 4 mm in diameter
at depth between 4 and 6 cm in grassy soil. The use of this machine implies serious risks of injury,
property damage or even death. Do not underestimate its potential danger.
1.1 Safety messages
Your safety and the safety of others are very important. You will find important safety messages in this
manual. Read them carefully.
These security messages are warning you of potential injuries to either yourself or others. Every safety
message is preceded by a warning symbol and one of the following terms: DANGER, WARNING or
CAUTION.
These indicator words mean:
You WILL be MORTALLY or SEVERELY INJURED if you do not follow these
instructions.
You COULD be MORTALLY or SEVERELY INJURED if you do not follow these
instructions.
You COULD be INJURED if you do not follow these instructions.

4
1.2 Labels
All the labels are available for replacement from the manufacturer.
1.2.1 Serial number label
The serial number label contains the following
information:
1. The manufacturer’s coordinates;
2. The model number;
3. The serial number;
4. The manufacturing year;
5. The CE mark.
1.2.2 Sound pressure level label
The sound pressure level label indicates that the guaranteed
measured sound pressure level is 105 dB. We recommend wearing
hearing protection when using the PWM600MHTM Perimeter Wire
Machine.
1.2.3 Read the user manual label
The read the user manual label indicates that it is necessary to read the entirety of
this manual as well as the Honda engine user manual before using the machine.
1.2.4 Safety equipment label
The safety equipment label informs
you that it is strongly recommended
to wear the following equipment
while operating the PWM600MHTM
Perimeter Wire Machine:
Safety glasses with deflectors;
Hearing protectors;
Anti-vibration gloves;
Steel-toed work boots.

5
1.2.5 Warning label for potential dangers of the blade
This warning label informs you of the following potential dangers:
Debris could be launched and cause injuries to the eyes;
The blade can crush feet;
The blade can crush hands;
The blade can cut hands.
1.2.6 Warning label for slope usage
The warning label for slope usage indicates that the machine must not be
used on slopes steeper than 50%.
1.3 Security information
Before starting any perimeter wire laying work, make sure you know the
locations of any electrical wires or water pipes in the work zone.
The machine weighs 34.1 kg. Be careful when trying to lift it. It is strongly
recommended to lift it with the aid of a second person.
Never let an untrained person use the machine. Be sure that they are aware of
the safety instructions and have read this manual as well as the Honda engine
user manual.
Only trustworthy adults who are aware of the safety guidelines should be
authorised to operate this machine. Do not allow children operate the machine.
Keep children, spectators and animals outside of the work zone. Stop the
machine if someone enters the work zone.
Do not place your feet near the blade while the engine is running.
Ensure that your clothing cannot get caught in the moving parts of the machine.

6
Clean and/or replace all security labels that are dirty, deteriorated, unreadable or
torn.
Always wear safety glasses with deflectors when using the machine.
Always wear anti-vibration gloves when using the machine.
Always wear hearing protectors when using the machine.
Always wear steel-toe work boots when using the machine.
Do not back up the machine unless absolutely necessary. Always look at the
ground behind you before backing up.
Make sure the working area is free of rocks, toys, metal wires, stick, etc. The
objects could be cut and/or launched by the blade.
Never use the machine if the protection guards and other safety devices are not in
place.
Stop the engine when crossing driveways, sidewalks or streets.
Do not use the machine if you are under the influence of alcohol or drugs.
Never use the machine on wet grass. Walk at a steady pace, hold on to the handle
and walk; never run.
If the machine starts to vibrate abnormally, stop the engine and check
immediately for the cause. Strong vibrations are usually a sign of an abnormality.
The engine exhaust gases contain poisonous carbon monoxide. Never run the
engine in a closed building without adequate ventilation.
The muffler and other engine parts become extremely hot during operation and
remain hot after engine has stopped. To avoid severe burns, stay away from these
parts.
Stop the engine before cleaning, inspection or repairs.
Bolts and nuts, especially the bolts used to attach the blade should always be
properly tightened. Keep equipment in good condition.
Never tamper with safety devices. Regularly check that they are functioning
properly.

7
Keep grass, leaves or debris of any kind from accumulating on the machine or in
front of the blade. Clean oil or fuel spillage.
Allow machine to cool before storing it.
If you hit an object, stop the machine and check for damage. Before restarting,
repair the damage if necessary.
The blade of the machine can cut. Wrap the blade or wear gloves and be careful
during maintenance operations on the blade.
Only start the engine when ready for the blade to enter the ground.
2.0 PRE-OPERATION CHECKS
2.1 Upon reception
Inspect the box to detect any obvious damage. If a part is missing or damaged, notify the carrier
immediately.
Here is what you should find in the box:
1x PWM600MH - PERIMETER WIRE MACHINE - 600MH
1x 10-0303 - REVERSIBLE BLADE TYPE 7
1x 70-0056 - WIRE GUIDE ASSEMBLY
1x 10-0304 - SLIDING FOOT
2x 44-0038 - WHEEL (TIRE AND HUB)
1x 10-0242 - BLADE PULLEY COVER
1x 44-0015 - 4 MM HEX KEY
1x 44-0122 - 5 MM HEX KEY
1x PERIMETER WIRE MACHINE - 600MH USER MANUAL
1x HONDA ENGINE USER MANUAL

8
2.2 Assembly and start-up
The PWM600MHTM Perimeter Wire Machine was completely assembled at the factory except for the
following parts: blade, wire guide, sliding foot, blade pulley cover, wheels and handle. To assure a safe
and appropriate usage, these parts must be attached securely. Use the 4 mm key to ensure they are
tightened sufficiently.
To assemble and get your machine in working order, please follow steps 2.2.1 to 2.2.7 in order.
2.2.1 Installing the handle
IMPORTANT: Do not pull
directly on the handle to
remove the machine from
the box so as not to pinch or
damage the cable attached.
1) Remove the 2 screws, 2
nuts and 4 washers from
the base of the handle
(Figure 1);
2) Insert the handle into the
base (Figure 2);
3) Insert the 2 screws, 2 nuts
and 4 washers and tighten
them all (Figure 2);
4) Adjust the handle to the
desired height using the
clamping lever (Figure 3).
1
2
3

9
2.2.2 Installing the wheels
1) Remove the adhesive tape and take the
small key on the wheel hub;
2) Use your 4 mm hex key to remove the
screw and the washer from the hub;
3) Insert the wheel with its valve side
exterior;
4) Insert the small key;
5) Put back the plat washer and the screw;
6) Repeat for the other wheel.
2.2.3 Installing the blade pulley cover
1) Remove the two (2) screws;
2) Place the cover appropriately;
3) Put back the two (2) screws.
2.2.4 Installing the sliding foot
1) Install the bolts, nuts and flat washers as illustrated. Tighten using the 4 mm hex wrench and 10
mm box wrench (Figure 1 and 2);
2
1

10
2.2.5 Preparing and starting engine
The PWM600MHTM Perimeter Wire Machine is equipped with a Honda 4-stroke GXH-50cc engine.
2.2.5.1 Engine Oil
Fill the Honda engine with a maximum
of 0.25 liters of SAE 10W-30 API SJ oil.
For special uses and in extreme
temperature conditions, consult the
Honda engine manual.
The engine has an inclination of 10°
on the chassis. To ensure that the
right amount of oil is in the engine,
follow these instructions:
IMPORTANT: To put oil in the engine,
the blade and the wire guide must
not be installed.
1) Place the machine on a flat
surface and in a manner that
the engine is level (Figure 1);
2) Fill the crankcase (Figure 2 and
Figure 3);
3) Check the oil level. It should be up to the edge of the opening when the engine is level (Figure 3).
2.2.5.2 Gasoline (petrol)
IMPORTANT: Fill the tank with the machine resting on the support foot to
avoid overfilling.
Fill the tank with UNLEADED gasoline. Do not use an oil/gasoline mixture.
This machine is equipped with a four-stroke engine. Consult the Honda
engine manual for more information.
1
3
2
1

11
2.2.5.3 First use
IMPORTANT: Before installing the blade and wire
guide, start the engine and let it run at idle speed for
five (5) minutes.
Consult the Honda engine manual for starting
instructions. The on/off switch is located on the engine.
Take care to pull the starter grip in the output axis of
the rope. If it is pulled vertically, the friction of the rope
on the plastic housing may damage the rope and/or the
housing (see Figures).
IMPORTANT: Let the engine idle for five (5) minutes.
2.2.5.4 Oil level warning system (Oil AlertTM)
The Honda engine GXH-50 is equipped with the Oil AlertTM system that automatically cuts the ignition
when the oil level in the crankcase falls below a safe level. The Oil AlertTM system also stops the engine
when the engine’s operating angle exceeds 20 degrees (± 4 degrees).
Check the oil level before each use. Add oil if necessary.
2.2.5.5 Stopping the engine
To stop the engine:
1) Release the traction lever if the machine is in motion;
2) Lower the throttle lever to idle;
3) Turn the switch to the OFF position.
IMPORTANT: If the on/off switch fails, close the choke to stop the engine.
If you do not intend to start the engine soon and if you need to move the machine, wait until the blade
and all moving parts have stopped and turn the fuel valve to the OFF position.

12
2.2.6 Installing the wire guide
Remove the bolt from the blade transmission housing. Position the wire guide in the cavity and tighten
the bolt (Figures below).
2.2.7 Installing the blade
IMPORTANT: Type 7 blade included has two sides:
one for hard, compacted soil, and one for normal
grass. Experiment with both sides and choose the
side best suited to the terrain. You may insert a pin
or your 4 mm hex tool in the hole near the blade
bottom to help removal.
1) Remove the blade holding screw (Figure 1);
2) Insert the blade into the bottom of the block
(Figure 2, A);
3) Insert the screw and tighten (Figure 2, B).
4) Adjust the sliding foot (Figure 3);
5) Make sure the slot in the sliding foot is
centered and not touching the blade or the
wire guide (Figure 3).
1
2
3
B
A
1
2
3

13
3.0 USAGE
IMPORTANT: Its compact size and low weight allow the PWM600MHTM Perimeter Wire Machine to be
easily carried in a small vehicle. It is strongly recommended that you turn the fuel valve to the off
position (OFF).
Before each use:
Check the soil consistency and the deepest possible insertion depth
Check the engine oil level
Check the blade attachment
Check the attachment of the wire guide
Check the tire pressure
3.1 Installing the perimeter wire spool
The PWM600MHTM Perimeter Wire Machine is designed to accommodate most wire spools provided by
the manufacturers of robot lawnmowers.
IMPORTANT: Four (4) spacers are provided (2 x 6.5 cm and 2 x 3 cm) for centering the spools, the wire
boxes or the drum on the shaft. If necessary, these should be inserted on the left and right of centering
hubs depending on the width of the spool.
3.1.1 Spools mounted on a drum
The hardware provided allows the installation of most models up to 500 meters:
1) Upon receiving the machine, the hardware (Figure 1) is already installed on the shaft;
2) Loosen the wing nut and remove it with the flat washer (Figure 2 and 3);
3) Slide the shaft (with all hardware on it) to take it out. Remove the hardware from it (Figure 4);
4) Insert in the desired sequence for the intended spool (Figure 5);
NOTE: Depending on the width of the spool, the use of the number of spacers may vary. Their use
goes with good judgment to center the spool and to avoid long wing nut loosen/tighten.
a. Spacer(s)
b. The left centering hub
c. The coil (supported at the right level (depending on diameter)) on the hub
d. The right centering hub
e. Spacer(s)
f. The rubber washer
5) Install the shaft by sliding it back to its slots (arch and adjustable spool support). Adjust the spool
support if needed (Figure 6);
6) Put back the flat washer and the wing nut on the shaft (Figure 6);
7) Tighten the wing nut and be sure to apply sufficient tension on the spool so that it does not run
freely (Figure 6);
8) Insert the wire into the wire guide.

14
3.1.2 Wire coils without drums
3.1.2.1 Wire coils that empty through the center
Some manufacturers provide a coil designed to be emptied through the center. Two (2) Perimeter Wire
Boxes (18 CM X 18 CM –Part number PWMA-0002 and 22.5 CM X 22.5 CM –Part number PWMA-
0003), that are available as optional accessories for the PWM600MHTM Perimeter Wire Machine, accept
this type of coil (up to 17.5 cm or 21 cm diameter, depending of the wire box used):
1) Upon receiving the machine, the hardware (Figure 1) is already installed on the shaft;
2) Loosen the wing nut and remove it with the flat washer (Figure 2 and 3);
3) Slide the shaft (with all hardware on it) to take it out. Remove the hardware from it (Figure 4);
4) Insert in sequence (Figure 5):
a. One (1) 6.5 cm spacer for the PWMA-0002 or no spacer for the PWMA-0003
3
2
1
5
6
4

15
b. The wire box
c. The rubber washer
5) Be careful to not lose the uninstalled parts;
6) Install the shaft by sliding it back to its slots (arch and adjustable spool support). Adjust the spool
support if needed (Figure 5);
7) After putting back the shaft, insert the flat washer and the wing nut. Tighten the wing nut and be
sure to apply sufficient tension on the wire box so that it does not run freely (Figure 5);
8) Place the coil in the box without removing it from its packaging and run the end through the
grommet in the wire box.
9) Insert the wire into the wire guide.
3.1.2.2 Wire coils without a drum
Some manufacturers provide wire designed to be manually wound on a drum. As an optional accessory
for The PWM600MHTM Perimeter Wire Machine, a PERIMETER WIRE DRUM (part number: PWMA-0001)
is available for this type of wire to be wound upon:
1) Upon receiving the machine, the hardware is already installed on the shaft;
2) Loosen the wing nut and remove all hardware (Figure 1);
1
4
3
2
5

16
3) Remove the two (2) screws and their small washers to take out the adjustable spool support.
Once removed, put the screws and washers back in place to avoid losing them (Figure 2);
4) Remove the nylon nut from the shaft using locking pliers (at middle of the shaft to prevent
damaging the essential threads) and a 19 mm socket wrench. Install the shaft in the appropriate
hole of the frame. Put back the nylon nut on the shaft and tighten it (Figure 3);
5) Remove the hardware from the shaft and insert in the following sequence (Figure 4):
a. One (1) 6.5 cm spacer (no flat washer before)
b. The rubber washer
c. The left centering hub (facing away from the drum)
d. The drum (with the handle to the top)
e. The right centering hub (facing away from the drum)
f. The flat washer and the wing nut
NOTE: The other spacers are not used for the PERIMETER WIRE DRUM.
6) Tighten the wing nut making sure the drum can be rotated with the handle (Figure 4);
7) Attach the end of the wire to the drum;
8) Wrap the wire around the drum by turning the handle;
9) Tighten the wing nut, applying sufficient tension on the drum so that it does not turn freely;
10) Insert the wire into the wire guide.
1
2
3
4

17
3.2 Moving the machine to the working zone
To move the machine to the working zone:
1) Loosen the clamping lever on the handle;
2) Pivot the handle until it is vertical on the
machine;
3) Lift the support foot in front the machine;
4) Pull or push the machine to the work area.
3.3 Using the distance guide
The PWM600MHTM Perimeter Wire Machine is
equipped with an adjustable distance guide. It allows
the machine to align itself with the edge of the course
and bury the wire at a distance ranging from 15 cm to
45 cm. To use it:
1) Loosen the wing nut (Figure 1);
2) Set the distance guide to the desired distance,
between 15 and 45 cm (Figure 2);
NOTE: The 0 cm measure is situated to the left
of the distance guide retaining box (Figure 2,
A). This part of the box is aligned with the
blade;
3) Tighten the wing nut.
3.4 Self-propulsion
The PWM600MHTM Perimeter Wire Machine is equipped with a
transmission for self-propulsion. This allows for a constant rate of
installation and considerably reduces operator effort.
To engage it, simply apply pressure to the traction handle (see
Figure).
A
15 –45 cm
1
2

18
3.5 Inserting the perimeter wire in the wire guide
Proceed as follows :
1) Pull the end of wire from the coil (Figure 1);
2) Insert the wire into the plastic tube (Figure 2);
3) Push the wire until it exits the wire guide (Figure 3).
3.6 Burying the perimeter wire in the ground
Refer to the manufacturer's instructions of the robot mower for the technical specifications for
installation of perimeter wire.
Initially, attach the end of the wire to a stake or a tool planted in the ground.
1) Start the engine and open throttle fully;
2) Lift the support foot in front the machine;
3) Slowly insert the blade into the ground by pressing down on the handle until the frame is parallel
to the ground (Figure 1);
4) Apply pressure to the traction handle to move the machine (Figure 2).
1
1
2
3
2

19
3.7 Adjusting the handle height
It is important to adjust the handle to a comfortable height
before working with the PWM600MHTM Perimeter Wire
Machine.
The recommended handle position is
at the waist level, but adjust it to
your preferred height using the
handle clamping lever (see Figures).
3.8 How to overcome an obstacle in the ground
When burying the wire in the ground, some immovable obstacles such as large rocks or roots will be
encountered. To avoid damage to the blade and/or the machine, follow the instructions below:
IMPORTANT: Do not push the blade against the obstacle in an attempt to try to cut or displace it.
1) Release the traction handle (Figure 1);
2) Push the handle upwards, trying to keep the blade and the wire guide in the soil (Figure 2, A);
3) Lightly press on the traction handle to pass over the obstacle (Figure 2, B);
4) Lower the machine so that the frame is parallel to the ground (Figure 3, A);
5) Resume the job by pressing the traction handle (Figure 3, B).
1
2
3
A
B
A
B

20
3.9 Insertion of perimeter wire in a tight corner
When designing the PWM600MHTM Perimeter Wire Machine, every feature has been implemented to
allow burying of the wire as close as possible to the perimeter of the field and to avoid manual burying of
wire. Its compact size and the 15 cm blade offset from the outside of the wheel are good examples. The
handle is also designed to quickly and easily pivot as needed to turn a tight corner. To optimally bury
wire in a tight corner, follow the steps below:
1) Move as far as possible into the corner (depending on the distance recommended by
the manufacturer of the robot mower) (Figure 1);
2) Loosen the handle clamping lever (Figure 2);
3) Lift the handle until vertical (Figure 3);
4) Turn the machine in the desired direction by grasping the arch (Figure 4 and 5);
1
3
2
4