Toro ProLine 139-7860 User manual

FormNo.3438-297RevB
SoftSideBagger
ProLineCommercialWalk-BehindMower
ModelNo.139-7860
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal114-3489
114-3489
1.Thrownobjecthazard;cutting/dismembermenthazard—do
notoperatethemachinewiththedischargeopening
uncovered;alwaysoperatethemachinewiththerear
dischargedeector,dischargecover,orgrasscollector
installed.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3438-297*B

Installation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.DisengagethePTOandengagetheparking
brake.
3.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
2
AssemblingtheBagger
Partsneededforthisprocedure:
1Backplate
1Support
1Mountingbracket
7Bolt(1/4x5/8inch)
7Locknut(1/4inch)
1Clamp
1Bolt(3/8x3/4inch)
1Locknut(3/8inch)
1Leftlatch
1Rightlatch
4Phillips-headscrew
4Locknut(#10)
4Lockwasher
Procedure
1.Installthesupportonthebackplateusing4
bolts(1/4x5/8inch)and4locknuts(1/4inch);
Figure1.
g314767
Figure1
1.Backplate3.Support
2.Locknuts(1/4inch)4.Bolts(1/4x5/8inch)
2.Installthemountingbrackettothebackplate
with3bolts(1/4x5/8inch)and3locknuts(1/4
inch);Figure2.
Note:For36-inchand48-inchdecks,an
adapterkitisneeded.OrderPartno.121-7515.
g314768
Figure2
1.Bolts(1/4x5/8inch)3.Backplate
2.Mountingbracket4.Locknuts(1/4inch)
3.Installtheclamptothebaggerandadapterwith
abolt(3/8x3/4inch)andlocknut(3/8inch);
Figure3.
2

g314783
Figure3
1.Locknut(3/8inch)3.Bolt(3/8x3/4inch)
2.Clamp
4.Installthelatchestobothsidesofthebackplate
using4phillips-headscrews,4lockwashers,
and4locknuts(#10);Figure4.
Important:Donotcompletelytightenthe
nuts;thelatchesshouldbeabletomoveup
anddown.
g314784
Figure4
1.Leftlatch4.Rightlatch
2.Phillips-headscrew5.Locknut(#10)
3.Lockwasher
3
AssemblingtheBagand
Frame
Partsneededforthisprocedure:
1Bagandpan
1Catcherframe
2Handle
4Bolt(1/4x1inch)
4Locknut(1/4inch)
4Washer(1/4inch)
Procedure
1.Slidetheuppercurvedportionofthebagger
frameintothebagandthelongstraightrod
downtowardthepan.
2.SnaptheJ-stripsovertheframerods(Figure5).
g002158
Figure5
1.Rod2.J-strip
3.Arrangethebagaroundtheframe.
4.Placethehandlesovertheslotsoneachside
oftheframe.
5.Push2bolts(1/4x1inch)througheachhandle
andthefabricfromtheoutside,andsecurethem
with4washers(1/4inch),andlocknuts(1/4
inch)asshowninFigure6.
3

g002159
Figure6
1.Handle3.Washer(1/4inch)
2.Bolt(1/4x1inch)4.Locknut(1/4inch)
4
InstallingtheBafe
Partsneededforthisprocedure:
1Bafe(squareedge)(36-inchand60-inchdecks
only)
1Bafe(roundedge)(48-inchand54-inchdecks
only)
1Baggerguard(48-inchand54-inchdecksonly)
2Bolt(5/16x1inch)
2Carriagebolt
1Bolt(3/8x1inch)
1Button-headbolt
3Nut(5/16inch)
1Locknut(3/8inch)
Procedure
Note:For48-inchand54-inchdecksusethe
rounded-edge-dischargebafe;for36-inchand
60-inchdecksusethesquare-edge-dischargebafe
(Figure7).
g315748
Figure7
1.Rounded-edge-discharge
bafe
2.Square-edge-discharge
bafe
1.Removethe2boltsand2nutssecuringthe
existingdischargebafetothedeckandremove
thedischargebafe(Figure8).
Note:Retainthebafeandcorresponding
hardwareforconvertingbacktosidedischarge.
g209902
Figure8
54-inchdeckshown
1.Nut3.Bolt
2.Cutoffbafe
4

2.For36-inchand60-inchdecks:Installthe
square-edge-dischargebafewithappropriate
hardwareasshowninFigure9.
g314841
Figure9
1.For36-inchdecks:Bolt
(5/16x1inch);for60-inch
decks:Carriagebolt
4.Square-edge-discharge
bafe
2.For36-inchdecks:Bolt
(3/8x1inch);for60-inch
decks:Button-headbolt
5.For36-inchdecks:
Locknut(3/8inch);for
60-inchdecks:Nut(5/16
inch)
3.Nut(5/16inch)
3.For48-inchand54-inchdecks:Installthe
rounded-edge-dischargebafeandbagger
guardwithappropriatehardwareasshownin
Figure10.
g317000
Figure10
1.Carriagebolt3.Baggerguard5.Rounded-edge-discharge
bafe
2.Bolt(3/8x1
inch)
4.Nut(5/16inch)6.Locknut(3/8
inch)
5

5
RemovingtheDeector
NoPartsRequired
Procedure
1.Removethecotterpin(Figure11).
RetainthepinforuseinStep4in6Installingthe
BaggerontotheMachine(page6).
2.Disengagethespringfromthenotchinthe
deectorbracketandslidetherodoutofthe
weldeddeckbrackets,spring,anddischarge
deector(Figure11).
g190642
Figure11
1.Rod4.Spring
2.Cotterpin5.Deckbrackets
3.Deector6.Springinstalledoverthe
rod
3.Removethedischargedeector.
WARNING
Anuncovereddischargeopeningcould
allowthemachinetothrowobjectsat
youorbystandersandresultinserious
injury.Also,contactwiththebladecould
occur.
Neveroperatethemachineunlessyou
installamulchplate,dischargedeector,
orgrasscollectionsystem.
6
InstallingtheBaggeronto
theMachine
NoPartsRequired
Procedure
1.Positionthefrontandreartabonthebagger
mountingbracketontothemachineasshown
inFigure12.
2.Installthespringontothestraightendoftherod.
3.Positionthespringontherodasshownsothat
theshorterspringendiscomingfromunderthe
rodbeforethebendandgoingovertherodasit
returnsfromthebend.
4.Installthepreviouslyremovedrodand
correspondingcotterpin;refertoFigure12.
g314885
Figure12
1.Mountingbracketfronttab3.Hairpin
2.Chutepin4.Mountingbracketreartab
5.Ifyouareinstallingthebaggerforthersttime
oraremovingittoamachineofadifferentsize,
movethebaggerclamptotheappropriatehole
inthebackplateforyourmachinesize.
6

Note:Donotremoveorinstalltheclampto
removeorinstallthebackplatewhenusingthe
baggeronamachineofthesamesize.Liftthe
backplateoffofthemachine.
6.Insertthelowerpinsofthebaggerframeintothe
holesonthebackplate(Figure13).
7.Liftthelatchesandslidetheframesidepinsinto
them(Figure13).
8.Lowerthelatchestosecurethebagger.
g002161
Figure13
1.Backplateholes3.Latch
2.Framepin4.Lowerpin
ProductOverview
g315746
Figure14
1.Bagger
Specications
MachineDimensionswithSoftSideBagger
ModelWidthLengthHeightWeight
150cm
36-inch
Machines(59inches)
183cm
48-inch
Machines(72inches)
193cm
54-inch
Machines(76inches)
208cm
60-inch
Machines(82inches)
Nochange
Whenthebagger
isfull,itadds
approximately41
kg(90lb)tothe
machineweight.
7

Operation
GeneralSafety
•Becomefamiliarwithalloperatingandsafety
instructionsintheOperator'sManualforyour
machinebeforeusingthisattachment.
•Beforedoinganyofthefollowingproceduresor
leavingtheoperator’sposition:
–DisengagethePTOandengagetheparking
brake.
–Shutofftheengine,removethekey,andwait
forallmovingpartstostop.
•Donotremovethebagwhiletheengineisrunning.
•Alwaysshutofftheengine,waitforallmoving
partstostop,andremovethekeybeforeclearing
anobstructionfromthebaggingsystem.
•Donotdomaintenanceorrepairswhiletheengine
isrunning.
RemovingtheBaggerfrom
theMachine
1.DisengagethePTOandengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Liftthelatchesandremoveandemptythegrass
bag.
4.Liftthebackplateoffofthemachine.
EmptyingtheBagger
1.DisengagethePTOandengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Liftthelatchesandremoveandemptythegrass
bag.
4.Insertthelowerpinsofthebaggerframeintothe
holesinthebackplate(Figure13).
5.Liftthelatchesandslidetheframesidepinsinto
them(Figure13).
6.Lowerthelatchestosecurethebagger.
ClearingObstructions
1.DisengagethePTOandengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Liftthelatchesandremoveandemptythegrass
bag.
4.Useastickorsimilarobject,notyourhands
toremoveandcleartheobstructionfromthe
machine.
5.Insertthelowerpinsofthebaggerframeintothe
holesinthebackplate(Figure13).
6.Liftthelatchesandslidetheframesidepinsinto
them(Figure13).
7.Lowerthelatchestosecurethebagger.
OperatingTips
MachineWidth
Themachineiswiderwiththebaggerinstalled.
Byturningtoosharplyinconnedplacesyoumay
damagethebagger.
MowingSide
Mowwiththeleftsidetowardsobjectssuchastrees
orlandscaping.Donotmowwiththerightsideofthe
machinenearobjectsbecauseyoucoulddamage
thebagger.
MowingRoughTerrain
Whenmowingroughoruneventerrain,usecareto
avoiddamagingthebaggeragainsttheturf.
AvoidCuttingTooLow
Airowisrequiredtocutgrassandpropelitintothe
bag.Settingtheheight-of-cuttoolow,especiallyin
heavyorlonggrass,canrestricttheairowandplug
themachineorgrasscatcher.
AvoidPlugging
Toavoidpluggingwhencuttinglonggrass,double-cut
thegrass,rstatahighheight-of-cutandthenlower
themachinetothedesiredsetting.Also,trytoleave
onesideofthemachineoutoftheuncutgrass,
allowingairtobedrawnintothemachinehousing.
8

Maintenance
InspectingtheBagger
ServiceInterval:Aftertherst10hours
Beforestorage
1.Inspectallthefastenersandlatches;replace
anythataremissingordamaged.
2.Inspectthebagfordamageandreplaceany
damagedparts.
3.Tightenallhardware.
WARNING
Youorbystanderscouldbeseverely
injuredbyyingdebrisorthrownobjects
thatmaypassthroughtorn,worn,or
deterioratedgrassbags.
•Checkthegrassbagsforholes,rips,
wear,andotherdeterioration.
•Ifthebaghasdeteriorated,install
newgrassbagssuppliedby
themanufacturerofthisbagger
attachment.
CleaningtheBagger
ServiceInterval:Beforeeachuseordaily
Cleanthebaggeraftereachuse.
1.Removethebagandwashthebackplateand
theundersideofthemachine.Useamild
automotivedetergenttoremovestubborndirt.
Important:Donotpressurewashthe
bagger.
2.Removemattedgrassfromallparts.
3.Afterwashing,letallpartsdrythoroughly.
Note:Donotwashthegrassbag.
StoringtheGrassCatcher
1.Cleanthebagger;refertoCleaningtheBagger
(page9).
2.Inspectthebaggerfordamage;referto
InspectingtheBagger(page9).
3.Ensurethatthebagisemptyanddry.
4.Storethebaggerinaclean,dryplace,outof
directsunlight.Thisextendsthelifeofthe
bagger.Ifyoumuststoreitoutside,coveritwith
aweatherproofcover.
9

Notes: