PORTAMIX MEGA HIPPO Assembly instructions

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LANGUAGES
MIXED BY INNOVATION
OPERATING & SAFETY
INSTRUCTIONS
MEGA HIPPO

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4ENGLISH DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
IMPORTANT SAFETY INSTRUCTIONS
Important instructions and warning notices are allegorized
on the machine by means of symbols:
DANGER—EXPLOSION
Do not use electric motor if explosive or flammable
fumes are present or are caused by mixing action. A
compressed air powered motor should be used and
adequate ventilation provided.
DANGER—SAFETY
The Portamix Hippo is a rotary mixing device.
DO NOT put hands or foreign objects into the
canister whilst in operation or serious injury may
result. Keep hands and other articles well clear
of the mixing shaft and canister when mixing.
DUST—EXPLOSION
Some dusts including food and wood dusts are
potentially explosive or flammable. Discuss this
possibility with the material supplier. Ensure that
if required, an appropriately certified dust extraction
device is connected to the mixer.
Some products may give o harmful fumes when
being mixed. Ensure adequate ventilation is provided.
Accurately follow the safety instructions of the
material supplier.
Before you start working, read the operating
instructions of the machine.
Avoid distractions and keep focused while working.
Keep the working area tidy and avoid hazardous
situations.
Portamix Mega Hippo motors are fitted with
a RCD safety device for your protection.
No liability for the operation or service life
of motors not supplied by the manufacturer
is accepted.
The use of the mixing unit does not guarantee the
performance of materials mixed.
In order to protect the user, take the following precautions:
Wear ear protection
Wear goggles
Wear protective gloves
To provide protection against harmful dust within
the area of the machine it is recommended that you
connect a vacuum cleaner to the canister vacuum
port or wear a dust mask.
DO NOT put hands or foreign objects into the
canister whilst in operation or serious injury may
result. Keep hands and other articles well clear of the
mixing shaft and canister when mixing.
DO NOT operate the mixer on an unstable
or insecure surface
DO NOT operate the mixer on a sloping surface
or on scaolding
The Portamix Mega Hippo is a rotary mixing device.
Operators must ensure that any loose clothing and
long hair is firmly tied back. Keep well clear of mixing
shafts whilst in operation.

5
ENGLISH
DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
MIXING MOTOR SPECIFICATIONS
SAFETY INSTRUCTIONS
Safe work with the machine is only possible if you read this
operating instruction completely and strictly follow
the instructions.
• Disconnect the mixer from the power source when
servicing or cleaning the mixer.
• General safety instructions of the leaflet supplied with
the tool must be observed. Prior to the first use, the user
should familiarize themselves with the correct
operating procedures.
• DO NOT put hands or foreign objects into the canister
whilst in operation or serious injury may result. Keep
hands and other articles well clear of the mixing shaft
and canister when mixing.
• If the power cable is damaged or cut during the mixing,
immediately disconnect from power source. Never use
the machine with damaged power cable.
• Ensure Protection lid (Code PH718) is fitted correctly to
prevent personal injury.
• Do not use the tool in an environment with danger
of explosion.
• Do not carry the tool at its cable, and always check the
tool, cable and plug before use. Repairs must be carried
out by certified service personnel. Only insert the plug
into the socket when the tool switch is o.
• Modifications of the tool are prohibited.
• Unplug and switch the machine o if it is not being used
e.g. when attaching or removing the motor or
mixing paddle.
• Switch the motor o if power supply is disrupted to avoid
unintentional start-up when power is turned on.
• Do not use the machine if one part of the housing is
damaged or in case of damages on the switch, cable or
plug.
• Machine operator must be in good physical condition
and mental health and not under the influence of any
substance (drugs, alcohol) which might impair vision,
dexterity or judgment.
• While working always lead the power cord and extension
cord to the back away from the machine.
• Electric tools have to be inspected visually by a specialist
in regular intervals.
• Do not touch rotating parts
• During use, the user must wear goggles, ear protectors
and protective gloves.
• Ensure the 2 casters with brakes are locked on while
loading the mixing canister and during mixing operation.
• Test the motor RCD for correct functionality before
starting work.
• It is recommended to connect the Portamix Mega Hippo
to a power lead or power outlet fitted with a RCD
safety device.
Model
Number Volts Watts Amps Hertz Spindle Connection
Protection
Class IP Weight Inference Suppression
Speed
One
Speed
Two
Speed
Three
PH1816S 230 1800 15 50-60 M16 II 20 6.9 EN 55014 and
EN 61000 220 670 -
PH1816S-110 110 1800 8.3 50-60 M16 II 20 6.9 EN 55014 and
EN 61000 220 670 -
PH2516R 230 2300 10.5 50-60 M16 II 20 7.1 EN 55014 and
EN 61000 170 270 390
PH2516-110 110 2500 20 50-60 M16 II 20 7.1 EN 55014 and
EN 61000 170 270 390

6ENGLISH DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
MIXING MOTOR POWER SUPPLY REQUIREMENTS
• Before starting the machine check the correspondence
between voltage and frequency according to the data
mentioned on the identification plate. Voltage dierences
from +6% and –10 % are allowed.
• The motor is made in protection class II.
• Only use extension cables with a sucient cross-
section. A cross-section which is too small could lead to
an excessive power loss and to an overheating of motor
and cable.
Recommended minimum cross sections and maximum cable lengths
Mains voltage 10m cable 30m cable
110V 1.5mm* 2.5mm*
230V 1.5mm* 2.5mm*
*Cross section in sq. mm
SWITCHING ON AND OFF
Switching on:
• Plug motor into the power source
• Set the in line circuit breaker
• Press the on/o switch on motor
Switching o:
• Release the on/o switch
• This will trip the inline circuit breaker
eliminating accidental start-up
CHANGING GEARS
Attention:
• Never apply force when changing gear.
• Change the gear only when the motor is stopped.
• Never use tools, such as hammers or pliers to change
the gear.
PH1816S – 110/240V
Ensure the machine is disconnected from the power
supply before changing gears.
The machine is equipped with a mechanical two-speed
gearbox. Select the required speed by pressing in and
sliding the speed selector until fully engaged.
The position of the lower speed is in, the lower position.
Change the speed only when the machine is not running
and assist the speed changing by slightly rotating the
mixing spindle by hand to allow gears to change and
mesh easily.
PH2516R – 110/240V
Ensure the machine is disconnected from the power
supply before changing gears.
The machine is equipped with a mechanical three-speed
gearbox. Select the required speed by rotating the speed
selector to the desired gear.
Change the speed only when the machine is not running
and assist the speed changing by slightly rotating the work
spindle by hand to allow gears to change and mesh easily.
Model Number Speed
One Second Two Speed Three
PH1816S-110/230V 220 670 -
PH2516R-110/230V 170 270 390

7
ENGLISH
DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
CARE AND MAINENTANCE
Before the beginning of maintenance or repair works you have to discon-
nect the plug from the power supply.
Repairs may be executed only by appropriately qualified
and experienced personnel. After every repair the
machine has to be inspected by an electric specialist. Due
to its design, the machine needs a minimum of care and
maintenance. However, the following points always have
to be observed:
• Always keep the power tool and the ventilation
slots clean.
• During work, please pay attention that no particles get
inside the machine.
• In case of failure, a repair has to be carried out by an
authorised service workshop.
• Ensure wheel brakes are in good condition and
function easily.
ENVIRONMENTAL PROTECTION
Before the beginning of maintenance or repair works you have to
disconnect the plug from the mains.
Raw material recycling instead
of waste disposal
In order to avoid damages on transportation, the
power tool has to be delivered in sturdy packing.
The packing as well as the tool and its accessories
are made of recyclable materials and can be
disposed accordingly.
The tool’s plastic components are marked according
to their material, which makes it possible to remove
environmental friendly and dierentiated because
of available collection facilities.
Only for EU countries
Do not dispose of electric tools together
with household waste material!
In observance of European Directive 2012/19/EU
on waste electrical and electronic equipment and
its implementation in accordance with national law,
electric tools that have reached the end of their life
must be collected separately and returned to an
environmentally compatible recycling facility.
NOISE EMISSION/VIBRATION
Wear ear protectors
The indication of noise emission is measured
according to DIN 45 635, part 21. The level of
acoustic pressure on the work place could exceed
85 dB (A); in this case protection measures must
be taken.
The typical hand-arm vibration is below 2.5 m/s².
Measured values determined according to EN 60 745
Vibration emission value ah 0,8 m/s2
Uncertainty K 0,1 m/s2
The declared vibration emission level represents the main
applications of the tool. However if the tool is used for
dierent applications, with dierent accessories or poorly
maintained, the vibration emission may dier. This may
significantly increase the exposure level over the total
working period. An estimation of the level of exposure to
vibration should also take into account the times when the
tool is switched o or when it is running but not actually
doing the job. This may significantly reduce the exposure
level over the total working period. Identify additional
safety measures to protect the operator from the eectsof
vibration such as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.

8ENGLISH DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
DUST PROTECTION
Dust from materials such as cement and flooring
compounds may be harmful. Contact with or
inhalation of the dust may cause allergic reactions
and/or respiratory diseases to the operator or
bystanders.
Certain kinds of dust are classified as carcinogenic
such as silica dust. Material containing asbestos
must only be treated by specialists.
DANGER: EXPLOSION.
Some dusts including food and wood dusts are
potentially explosive or flammable. Discuss this
possibility with the material supplier. Ensure that if
required, an appropriately certified dust extraction
device is connected to the mixer.
• Ensure Protection lid PH718 is fitted to the canister
to prevent dust exposure.
• Where the use of a dust extraction device is
possible it shall be used.
• To achieve a high level of dust collection, use an
appropriate industrial vacuum cleaner together
with this machine.
• The work place must be well ventilated.
• Suitable and compliant dust masks and respiratory
protection is recommended.
WARRANTY
According to our general terms of delivery for business
dealings, suppliers have to provide to companies
a warranty period of 12 months for redhibitory defects (to
be documented by invoice or delivery note).
Damages due to natural wear, over stressing or improper
handling are excluded from this warranty.
Damage due to material defects or production
shall be repaired free of charge at the discretion
of Portamix Ltd.
Complaints will be accepted only if the tool is returned in
non-dismantled condition to the manufacturer
or an authorized Portamix Hippo® service center
DECLARATION OF CONFORMITY
EN 60 745
According to the regulations 2011/65/EU, 2004/108/EC, 2006/42/EC

9
ENGLISH
DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
MIXER OPERATION
Before starting work please ensure:
• The mixer is on a firm surface.
• The motor unit is firmly held in the clamp by tightening the clamp nut.
• The mixing shaft is firmly tightened onto the motor spindle.
• The mounting column is secured in position by the lock pin.
• The wheels brakes are on and locked in position
• The motor RCD safety device is tested for correct functionality
before operation.
The motor unit must be turned o before:
• Changing Gear
• Making any adjustment to the machine
• Dispensing mixed material
• Manually cleaning canister or mixing shaft.
OPERATING TIPS
• Best results are achieved when:
• Dry ingredients are added gradually while the mixer is running.
• Mixing instructions are accurately followed.
• The mixing helix is totally immersed in the mix. MIXING
METHODS
Read material
manufacturers mixing
instructions before
mixing. DO NOT mix
ignitable or toxic
materials. Ensure
adequate ventilation
is provided.
For Dry Materials To Be Mixed With Liquids:
1. Measure the correct amount of liquids into the mixing canister. Wet
the sides of the canister.
2. Run the mixer on low speed.
3. Gradually add the dry ingredients to the liquid. A 20-25 kg bag of dry
ingredients should take about 20-30 seconds to pour into the mixing
canister in a consistent flow.
4. Do not dump product in all at once
or a lumpy mixture will result.
5. When three quarters of the dry ingredients have been added to the
liquid, the mixer can then be run on high speed.
6. Add the rest of the ingredients. Ensure that the mixing helix is totally
covered . It may be necessary to select a mixing shaft with a shorter
helix to mix a small batch, or a larger helix to mix a full batch. This will
ensure thorough mixing.
Keep hands and other objects well
clear of mixing canister and helix
whilst machine is operating.

10 ENGLISH DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
FOR WET PRE-MIXED PRODUCTS
1. Pour product to be mixed or blended into
mixing canister
2. Ensure that the mixing helix is totally covered. It may
be necessary to select a mixing shaft with a shorter
helix to mix a small batch, or a larger helix to mix a full
batch. This will ensure thorough mixing.
3. Pour product to be mixed or blended into mixing
canister
4. Select the best speed according to material being
mixed. Turn mixer on.
5. When mixing is complete, unplug power supply from
motor unit.
6. To dispense mixed material, release the tilt lock by
pushing the tilt lock lever down, and tilt the canister
cradle. Hold the cradle handle firmly to ensure a
controlled pour.
CANISTER REMOVAL
The canister may be removed from the cradle
by undoing the canister retaining bolt and lifting
the canister
LINER OPTION
The Mega Hippo has a canister which allows the use of a
liner. This liner can be used for mixing all the products that
the Mega Hippo is designed to mix. The liner is particularly
designed for mixing very abrasive materials or resins
and epoxy materials that require solvent based cleaning
products. To fit or remove the liner, remove the motor
mount from the mixer, complete with the motor and helix.
Lift out or install the liner into the canister.
DUST EXTRACTION
The Mega Hippo canisters and liners are supplied with a
dust extraction port for attaching a dust extraction hose.
The dust port will fit a standard 50mm diameter taper
hose cu.
Use the Half-Batch Helix
Use the Half-Batch Helix
when mixing 1-3 bags of
compound.
Use the Full-Batch Helix
When mixing 4-6 bags of
compound.
PADDLE OPTIONS

11
ENGLISH
DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
PMHX80
EXPLODED DIAGRAM
Motor
PH606
Motor Mount
Mixing Helix
PH705 Liner
PH719 Bungee cord with hook
PM707 T Handle
PH718A Portamix Lid
PH722 Lid Catch
PH714A Hippo Canister
Cradle Retaining
Bolt & Spacer Pair
Cradle Mount Bush
Pair
End Cap Pair
Canister Retaining Bolt
Motor Mount Spring Pin
Cradle
Tilt Lock Lever With M6 Bolt

12 ENGLISH DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
PMH80
EXPLODED DIAGRAM
Tilt Lock Lever With M6 Bolt
Motor
PH719 Bungee cord with hook
PH718A-Lid
PH722 Lid Catch
PH714A Hippo Canister
Cradle Retaining
Bolt & Spacer Pair
Cradle Mounr Bush
Pair
End Cap Pair
PH606
Motor Mount
With shroud
40x40 mm
Mixing Helix
PH705 Liner
Canister Retaining Bolt
Motor Mount Spring Pin
Cradle With
40x40 Tube

13
ENGLISH
DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
PH400
F SERIES WHEEK KIT
Locking Castor
Swivel
Castor
Chassis
Bolt Kit
PH500
X SERIES WHEEL KIT
Chassis Bolt Kit
Axle
Washer
M16
Axle Split Pin
X Series Wheel
Left Foot
Right Foot
X Series Axle

14 ENGLISH DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
NOTES:

15
ENGLISH
DANGER—SAFETY: Keep hands and other objects well clear of the mixing shaft and
canister when mixer is in operation or serious injury could result.
NOTES:

MIXED BY INNOVATION
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