Posch LogFix L User manual

Operating Instructions
LogFix L
D1010532 - V001
*D1010532-V001*
English
Copyright by Posch Gesellschaft m.b.H., Made in Austria

Manufacturer
POSCH Gesellschaft m.b.H.
Paul-Anton-Keller-Strasse 40
A-8430 Leibnitz
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
http://www.posch.com
© Copyright by POSCH Gesellschaft m.b.H., Made in Austria
Please be sure to fill this in before starting. Then you can be sure that this document relates
to your machine, so if you have any queries you will be given the correct information.
Machine number:..............................................................................
Serial number:.....................................................................................
POSCH Austria:
8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: [phone], fax: [phone], e-mail: [email protected]
POSCH Germany:
84149 Velden/Vils, Preysingallee 19, telephone: [phone], fax: [phone], e-mail: [email protected]
Manufacturer
2

Contents
1Foreword 5
1.1 Copyright notice 5
1.2 Liability for defects 5
1.3 Reservations 5
1.4 Definitions 5
1.5 Operating instructions 6
2Safety information 7
2.1 Explanation of symbols 7
2.2 General safety information 8
2.3 Safety information for packer 9
2.4 Noise 9
2.5 Remaining risks 9
2.6 Proper use 9
2.7 Incorrect use 9
3General 10
3.1 Scope 10
3.2 Description 10
3.3 Major machine components 11
3.4 Stickers and their meaning 12
4Set-up 13
4.1 Set-up procedure 13
5Start-up 15
5.1 Driven by electric motor (type E) 15
5.2 Driven by the tractor's hydraulic system (type PS) 17
6Operation 18
6.1 Work operation 18
7Put out of operation 19
7.1 Put drives out of operation 19
8Checks 20
8.1 Protective guards 20
8.2 Screw fittings 20
8.3 Electrical equipment 20
9Maintenance 21
9.1 Lubrication 21
Contents
3

9.2 Oil changing 21
9.3 Cleaning 22
10 Special equipment 23
10.1 Extension by 4 rollers (option L) 23
10.2 Continuously adjustable filter width (option V) 24
10.3 Hopper for refilling (option T) 25
10.4 Access guard (Option Z) 26
11 Additional equipment 27
11.1 Frame elevation 27
11.2 Conveyor belt chute 28
11.3 Firewood chute 28
11.4 Transfer flap 29
11.5 Big Bag hooking system 30
12 Troubleshooting 31
12.1 Disposal 31
13 Technical data 32
14 Service 33
EC Declaration of Conformity 34
Contents
4

Foreword
Thank you for buying our product.
This machine has been built in conformity with applicable European standards and
regulations.
These operating instructions explain how to operate the machine safely and efficiently and
how to maintain it.
Any person entrusted with the transport, installation, commissioning, operation or
maintenance of the machine must have read and understood:
▪ the operating instructions
▪ the safety instructions
▪ the safety information given in the individual chapters.
To avoid operator error and ensure problem-free operation, the operating instructions must
be available to the operating personnel at all times.
Copyright notice
All documents are protected by the law of copyright.
Documents including excerpts thereof may not be distributed or reproduced nor may their
content be communicated without express permission.
Liability for defects
Read these operating instructions through carefully before putting the machine into
operation.
We accept no liability for damage or disruptions caused by failure to observe the operating
instructions.
Claims for liability must be reported as soon as the defect is identified.
Claims are null and void for example in the following cases:
▪ improper use
▪ faulty attachments and drives not supplied with the machine
▪ failure to use original spare parts and accessories
▪ conversions or modifications, where not agreed with us in writing
We are not liable for defects of wearing parts.
Reservations
Technical data, dimensions, illustrations of the machine and safety standards are subject
to continual change and are therefore not in any circumstances binding in relation to the
supplied machine.
We accept no liability for printing and typesetting errors.
Definitions
Operator
The operator is the party which operates the machine and uses it for its intended purpose
or causes it to be operated by suitable, trained personnel.
Operating personnel
1
1.1
1.2
1.3
1.4
Foreword
5

The operating personnel (operators) are those entrusted by the operator to operate the
machine.
Technical personnel
Technical personnel are persons entrusted by the operator of the machine with special tasks
such as installation, set-up, maintenance and troubleshooting.
Electrician
An electrician is a person who, by virtue of his specialist training, has knowledge of electrical
systems, standards and regulations and is able to identify and prevent possible hazards.
Machine
The term machine replaces the commercial designation of the object to which these
operating instructions relate (see cover sheet).
Operating instructions
This manual is a "translation of the original operating manual"
1.5
Foreword
6

Safety information
Explanation of symbols
The following symbols and instructions in this manual provide warnings about possible
personal injury or property damage or give useful information about working with the
machine.
Warning about danger zones
Instruction regarding safe working, where non-compliance entails the risk of serious or
fatal injury.
Always observe these instructions and ensure that you work with particular caution and
care.
Warning of dangerous electrical voltage
Contact with live parts can result in immediate death.
Protective covers and enclosures marked with this sign may only be opened by qualified
electricians after the electricity supply has been turned off.
Crushing hazard
Risk of injury through upper limbs getting trapped.
Crushing hazard
Injury hazard entailing trapping of lower limbs.
Noise
Symbol for an area where noise levels can exceed 85 dB(A).
Non-observance can cause hearing problems or deafness.
Wear protective gloves
Wear safety shoes
2
2.1
Z2001304
Safety information
7

Instruction
Symbol for proper use of the machine.
Non-observance can result in malfunctions or damage to the machine.
Further information
Symbol for further information relating to a bought-in part.
Information
Action-related information.
General safety information
The machine may only be operated by persons who are familiar with the machine’s
operation and hazards and with the user manual.
▪ It is the operator’s responsibility to provide appropriate staff training.
Persons under the influence of alcohol, drugs or pharmaceutical products that impair
responsiveness must not operate the machine or carry out maintenance work on it.
The machine may only be operated if it is in perfect working condition.
Check the machine for potential damage prior to every use.
▪ When doing so, pay particular attention to inspection activities in section "Checks [➙
20]".
If faults occur on the machine, work must be stopped immediately.
Ensure the machine is stable before starting it.
Children must not operate the machine.
Minimum age of operative: 18 years.
Only one person may operate the machine at a time.
Take regular breaks to ensure concentration.
Ensure that your workplace is adequately illuminated as poor lighting can significantly
increase the risk of injury.
The processing residues (chips, scrap wood, bark etc.) are to be removed from the machine
and from the work station at regular intervals. It must be ensured that nothing accumulates
and there are no blockages inside or outside the machine!
Open fires and smoking are prohibited in the vicinity of the machine.
Never work without the protective guards in place.
Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off
and the tool is stationary.
▪ The electric motor must be switched off and the power cable disconnected.
Never leave the machine running unattended.
Switch off the machine's drive unit before carrying out any adjustments.
Only use original - POSCH - spare parts.
Do not modify or tamper with the machine.
Work on electrical equipment must only be carried out by qualified electricians.
Never use damaged cables.
Machines with electric motors must not be used in the rain as this can lead to a malfunction
of the switch or the motor.
2.2
Safety information
8

Safety information for packer
People must not stand in the danger zone.
Wear safety shoes and close-fitting clothes when working with this device.
Only use the machine outdoors.
▪ Exception: machines operated by electricity.
Wear protective gloves.
The working pressure of the hydraulic system must not exceed 150 bar.
Noise
The workplace-related, A-rated emission sound pressure level is 70 dB(A), measured at the
operative's ear.
The stated values are emissions values, and thus do not necessarily represent reliable
values for the work area. Although there is a correlation between emission and pollutant
levels, it is not possible to deduce reliably from that whether or not additional precautionary
measures are necessary. Factors that influence the level of pollutants present in the work
area include the individual nature of the work area, other sources of noise, e.g. the number
of machines and other work operations being carried out in the vicinity. Equally, permissible
values for a work area may vary between different countries. However, this information
should enable the user to estimate the dangers and risks more accurately.
Remaining risks
Even if all safety precautions are observed and the machine is used in accordance with the
instructions, some risks still remain:
▪ Touching of revolving parts or tools.
▪ Injury caused by flying logs or log pieces.
▪ Risk of burns if the engine is not properly ventilated.
▪ Hearing loss if ear protection is not worn when working.
▪ Human error (e.g. due to excessive physical exertion, mental strain, etc.)
With every machine, some risks still remain. Therefore you should always be very careful
when working. It is up to the operating personnel to ensure that work is carried out safely.
Proper use
The LogFix L machine is designed exclusively for filtering firewood with a maximum length
of 50 cm.
Proper use also includes adherence to the prescribed operating, inspection, maintenance
and servicing conditions and particular attention should also be paid to the safety
instructions contained in the user manual.
Incorrect use
Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.
2.3
2.4
2.5
2.6
2.7
Safety information
9

General
Scope
This user manual applies to the following machines:
Machine type
Article no. * Designation - Type Drive
M8045 LogFix L - E2.2 - 400 V Electric motor
M8046 LogFix L - E2.2 - 230 V Electric motor
M8047 LogFix L - PS Tractor hydraulics
*.....the item number is stamped on the machine's rating plate.
Models
.....RC with radio remote control for switch-on and switch-off
Special equipment
.....L Extension by 4 rollers
.....T Hopper for refilling
.....V continuously adjustable mesh size 30 - 45 mm
.....Z Access guard to screen drum
Additional equipment
F0004053 Frame elevation
F0004054 Conveyor belt chute
F0004058 Conveyor belt chute (with option L)
F0004059 Firewood chute
F0004060 Transfer flap
F0004081 Big Bag hooking system
F0004085 Attachable hopper (retrofitting - Option T)
Description
The LogFix L is used to filter firewood billets.
The firewood filter reliably removes contaminants, such as loose chips, bark or pieces of
wood, from split and cut billets.
This firewood filter can be used with any machine that has a conveyor belt.
The rotating drum causes contaminants to become detached and fall down through the
hopper.
The machine is driven by an electric motor or via the tractor's hydraulic system.
3
3.1
3.2
General
10

Major machine components
3
1
2
4
5
7
11
10
6
8
9
1Transfer plate 7 Radio remote control
2 Rollers 8 Hopper
3 Geared motor 9 Adjuster foot
4 Trough 10 Main pillar
5 Switch/plug 11 Base frame
6 Signal light
3.3
General
11

Stickers and their meaning
Z2001246
Danger zone
Z2040010
Always read the user manual before operating the machine
Z2001220
Rotational direction of motor
Z2001311
Lifting point for forklift
Z205 0010
Phase inverter
Z2050400
Lubrication point
3.4
General
12

Set-up
Ensure the machine is stable before starting it.
Set up the machine on a level, firm and clear work surface.
The machine must be placed directly on the ground. Do not place wooden boards, flat pieces
of metal etc. underneath it.
The machine must not be set up under an overhead electrical power line.
Set-up procedure
1
1
1
2
3
4
1Eye bolt 3 Hexagon bolt
2 Main pillar 4 Adjuster foot
The filling height is 235 cm +/- 30 cm (adjustable).
▪ Lift the machine.
See also ..... Transport
▪ Loosen the hexagon bolts on the base frame.
▪ Manoeuvre the main pillar to the desired height.
4
4.1
Set-up
13

▪ Resecure the hexagon bolts.
▪ Lower the machine.
This yields a transfer height of 210 cm +/- 30 cm .
Remove the eye bolts before start-up; these are only required for delivery or transport
(crane).
▪ Adjust the machine horizontally with the adjuster feet (if necessary).
▪ Place a metal basket or similar under the billet screen to catch the chips or waste.
Set-up
14

Start-up
Check the machine for potential damage prior to every use.
▪ When doing so, pay particular attention to inspection activities in section "Checks [➙
20]".
Before starting to operate the machine, please check that the protective and safety systems
are working and also the hydraulic hoses and oil level.
Before each start-up, the condition of the electrical cables must be checked.
If a fault occurs during operation, the machine must be shut down immediately and secured
so it cannot be switched on accidentally or started-up by unauthorised persons.
Driven by electric motor (type E)
Machines with 230 V motor
The machine must only be operated on electric circuits equipped with 30 mA FI fault current
protection or a Portable Residual Current Device (PRCD).
Work on electrical equipment must only be carried out by qualified electricians.
Type E2.2
▪ Connect the machine to the mains:
– Mains voltage 230 V (50 Hz)
– Fuse 16 A
– For the feed, a cable cross-section of at least 2.5 mm² must be used.
▪ Press the green ON button.
1
2
1Green press button (ON) 2 Red press button (OFF)
Machines with 400 V motor
The machine must only be operated on electric circuits equipped with 30 mA FI fault current
protection or a Portable Residual Current Device (PRCD).
Work on electrical equipment must only be carried out by qualified electricians.
Type E2.2
Connect the machine to the mains:
▪ Mains voltage 400 V (50 Hz)
▪ Circuit breaker 16 A (tripping characteristic C)
▪ A cable cross-section of at least 2.5 mm² must be used for the feed.
This cable cross-section is only a minimum specification. In the event of a lengthy
supply cable, its size must be determined by an electrician.
▪ Press the green ON button.
5
5.1
5.1.1
5.1.2
Start-up
15

1
2
1 Green press button (ON) 2 Red press button (OFF)
Note the rotation direction of the electric motor (see arrow on motor).
If the motor is rotating in the wrong direction:
A phase inverter in the plug controls the direction of rotation of the motor (press in the disc
in the plug with a screwdriver and turn 180˚).
A tight plug connection can rip the CEE plug out of the switch housing.
▪ This can be remedied using standard plugs and a silicone spray.
Any such damage to the switch is not covered by the guarantee.
Radio remote control (RC)
1
2
1Green button - On 2 Red button - Off
In addition to using the switch, the machine can be switched on or off with the radio remote
control.
▪ Press the desired button.
5.1.3
Start-up
16

Signal light (using RC)
1
2
1Signal light - green 2 Signal light - red
The signal light enables proper monitoring of the operating status of the machine.
When the signal light is green, the machine is switched on.
The red signal light flashes once the motor protection has tripped (e.g. in the case of
overload).
Driven by the tractor's hydraulic system (type PS)
▪ Connect the hydraulic hoses to the tractor's hydraulic system.
▪ Turn the control valve on the tractor to the "On" position.
Ensure that the viscosity of the tractor hydraulic oil is compatible with that of the machine.
▪ Hydraulic oil HLP M46
Observe the flow and return.
Maximum efficiency of tractor's hydraulic
system Maximum working pressure of tractor's hydraulic system
16 l/min 150 bar
5.1.4
5.2
Start-up
17

Operation
At outdoor temperatures below 0°C, let the machine idle for approximately five minutes
to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes
will then be warm to the touch).
Work operation
Only one person may operate the machine at a time.
Ensure that no other people are in the vicinity of the machine.
Filtering process
2
1
1Conveyor belt 2 Rollers
▪ Set up the billet screen such that it is aligned with the splitter or its conveyor belt.
▪ Start the machine.
See ..... Start-up [➙ 15]
▪ Load the billet screen with split logs.
▪ Place a metal basket or similar under the billet screen to catch the chips or waste.
6
6.1
6.1.1
Operation
18

Put out of operation
Before switching off the machine, depressurise all hydraulic functions.
Position all controls in neutral or switch these off.
Put drives out of operation
Driven by electric motor (Type E)
Type E2.2
▪ Press the red pushbutton.
Drive with 230V:
▪ Press the red pushbutton.
1
2
1Green press button (ON) 2 Red press button (OFF)
Disconnect the machine from the mains.
▪ In addition, pull out the plug of the device.
Driven by the tractor's hydraulic system (type PS)
▪ Turn the control valve on the tractor to the “Off” position.
7
7.1
Put out of operation
19

Checks
Before control work is carried out on the machine, it is vital that the drive is switched off and
secured to ensure that it cannot be switched on accidentally or started up by unauthorised
persons.
Disconnect the machine from the mains.
▪ In addition, pull out the plug of the device.
Protective guards
All the protective guards (covers, safety grilles, etc.) must be in place on the machine at all
times!
Screw fittings
Check the screw connections before every start-up.
Check all screws and nuts after the first hour of operation, retighten where necessary.
Check the screws and nuts after every 100 hours of operation, retighten where necessary.
▪ Replace missing screws and nuts.
Electrical equipment
Before each start-up, the condition of the electrical cables must be checked.
▪ Damaged cables must be replaced immediately.
A regular test of the electrical equipment should be carried out by an electrical specialist in
line with the statutory requirements, but at least every three years, with the test results being
recorded. As a minimum, the test should cover the following points:
▪ Visual inspection of correct condition
▪ Protective measures to prevent direct contact (basic protection)
▪ Protective measures to prevent indirect contact (fault protection)
▪ Where appropriate, protective measures providing additional protection
▪ Where appropriate, recording of the temperature of relevant electrical operating
resources.
In the case of moveable electrical operating resources, the tests must cover the following,
as a minimum:
▪ Visual inspection of correct condition
▪ Function test
▪ Where appropriate, test of the earth conductor and measurement of the earth conductor
current
▪ Where appropriate, measurement of the insulation resistance.
Work on electrical equipment must only be carried out by qualified electricians.
8
8.1
8.2
8.3
Checks
20