Posch SmartCut 700 Comfort - Z User manual

Operating Instructions
SmartCut 700 Comfort
D1010478 - V002
*D1010478-V002*
English
Copyright by Posch Gesellschaft m.b.H., Made in Austria

Manufacturer
POSCH Gesellschaft m.b.H.
Paul-Anton-Keller-Strasse 40
A-8430 Leibnitz
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
http://www.posch.com
© Copyright by POSCH Gesellschaft m.b.H., Made in Austria
Please be sure to fill this in before starting. Then you can be sure that this document relates
to your machine, so if you have any queries you will be given the correct information.
Machine number:..............................................................................
Serial number:.....................................................................................
POSCH Austria:
8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: [phone], fax: [phone], e-mail: [email protected]
POSCH Germany:
84149 Velden/Vils, Preysingallee 19, telephone: [phone], fax: [phone], e-mail: [email protected]
Manufacturer
2

Contents
1Foreword 5
1.1 Copyright notice 5
1.2 Liability for defects 5
1.3 Reservations 5
1.4 Definitions 5
1.5 Operating instructions 6
2Safety information 7
2.1 Explanation of symbols 7
2.2 General safety information 8
2.3 Safety information for saws 9
2.4 Safety instructions for conveyor belts 9
2.5 Noise 10
2.6 Remaining risks 10
2.7 Proper use 10
2.8 Incorrect use 10
3General 11
3.1 Scope 11
3.2 Description 11
3.3 Major machine components 12
3.4 Stickers and their meaning 13
3.5 Set-up 15
4Start-up 16
4.1 Driven by electric motor (type E) 16
Type Z 17
4.2 Electric motor or universal joint shaft drives 18
5Operation 19
5.1 Controls and functions 19
5.2 Work operation 28
6Put out of operation 30
6.1 Put drives out of operation 30
7Transport 31
7.1 Conveyor belt 31
7.2 Transportation using the pallet truck 31
7.3 Transporting by three-point linkage on the tractor 31
7.4 Lifting with a crane 32
Contents
3

8Checks 34
8.1 Protective guards 34
8.2 Screw fittings 34
8.3 Electrical equipment 34
8.4 Hydraulic lines 35
8.5 Saw blade 35
8.6 V-belt tension 35
8.7 Oil level 35
9Maintenance 37
9.1 Lubrication 37
9.2 Saw blade 38
9.3 Setting sensor 39
9.4 Changing the V-belt 40
9.5 Oil changing 42
9.6 Conveyor belt 45
9.7 Cleaning 45
10 Additional equipment 47
10.1 Hour meter (PTO drive) 47
10.2 Chip extractor connection 47
11 Troubleshooting 48
11.1 Disposal 49
12 Technical data 50
13 Service 51
EC Declaration of Conformity 52
Contents
4

Foreword
Thank you for buying our product.
This machine has been built in conformity with applicable European standards and
regulations.
These operating instructions explain how to operate the machine safely and efficiently and
how to maintain it.
Any person entrusted with the transport, installation, commissioning, operation or
maintenance of the machine must have read and understood:
▪ the operating instructions
▪ the safety instructions
▪ the safety information given in the individual chapters.
To avoid operator error and ensure problem-free operation, the operating instructions must
be available to the operating personnel at all times.
Copyright notice
All documents are protected by the law of copyright.
Documents including excerpts thereof may not be distributed or reproduced nor may their
content be communicated without express permission.
Liability for defects
Read these operating instructions through carefully before putting the machine into
operation.
We accept no liability for damage or disruptions caused by failure to observe the operating
instructions.
Claims for liability must be reported as soon as the defect is identified.
Claims are null and void for example in the following cases:
▪ improper use
▪ faulty attachments and drives not supplied with the machine
▪ failure to use original spare parts and accessories
▪ conversions or modifications, where not agreed with us in writing
We are not liable for defects of wearing parts.
Reservations
Technical data, dimensions, illustrations of the machine and safety standards are subject
to continual change and are therefore not in any circumstances binding in relation to the
supplied machine.
We accept no liability for printing and typesetting errors.
Definitions
Operator
The operator is the party which operates the machine and uses it for its intended purpose
or causes it to be operated by suitable, trained personnel.
Operating personnel
1
1.1
1.2
1.3
1.4
Foreword
5

The operating personnel (operators) are those entrusted by the operator to operate the
machine.
Technical personnel
Technical personnel are persons entrusted by the operator of the machine with special tasks
such as installation, set-up, maintenance and troubleshooting.
Electrician
An electrician is a person who, by virtue of his specialist training, has knowledge of electrical
systems, standards and regulations and is able to identify and prevent possible hazards.
Machine
The term machine replaces the commercial designation of the object to which these
operating instructions relate (see cover sheet).
Operating instructions
This manual is a "translation of the original operating manual"
1.5
Foreword
6

Safety information
Explanation of symbols
The following symbols and instructions in this manual provide warnings about possible
personal injury or property damage or give useful information about working with the
machine.
DANGER
Warning about danger zones
Instruction regarding safe working, where non-compliance entails the risk of serious or
fatal injury.
Always observe these instructions and ensure that you work with particular caution and
care.
DANGER
Warning of dangerous electrical voltage
Contact with live parts can result in immediate death.
Protective covers and enclosures marked with this sign may only be opened by qualified
electricians after the electricity supply has been turned off.
DANGER
Laser radiation - class 1 (EN 60825-1)
Risk of injury to the eyes by staring into the laser beam.
DANGER
Crushing hazard
Risk of injury through upper limbs getting trapped.
DANGER
Danger of cut injuries
Risk of injury from cuts to limbs.
NOTICE
Instruction
Symbol for proper use of the machine.
Non-observance can result in malfunctions or damage to the machine.
2
2.1
Safety information
7

Noise
Symbol for an area where noise levels can exceed 85 dB(A).
Non-observance can cause hearing problems or deafness.
Further information
Symbol for further information relating to a bought-in part.
Information
Action-related information.
General safety information
The machine may only be operated by persons who are familiar with the machine’s
operation and hazards and with the user manual.
▪ It is the operator’s responsibility to provide appropriate staff training.
Persons under the influence of alcohol, drugs or pharmaceutical products that impair
responsiveness must not operate the machine or carry out maintenance work on it.
The machine may only be operated if it is in perfect working condition.
Check the machine for potential damage prior to every use.
▪ When doing so, pay particular attention to inspection activities in section "Checks [➙
34]".
If faults occur on the machine, work must be stopped immediately.
Ensure the machine is stable before starting it.
Children must not operate the machine.
Minimum age of operative: 18 years.
Only one person may operate the machine at a time.
Take regular breaks to ensure concentration.
Ensure that your workplace is adequately illuminated as poor lighting can significantly
increase the risk of injury.
Never work without the protective guards in place.
Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off
and the tool is stationary.
▪ If the machine has a PTO drive, the universal joint shaft must be removed from the
tractor.
▪ The electric motor must be switched off and the power cable disconnected.
Never leave the machine running unattended.
Switch off the machine's drive unit before carrying out any adjustments.
Only use original - POSCH - spare parts.
Do not modify or tamper with the machine.
Work on electrical equipment must only be carried out by qualified electricians.
Never use damaged cables.
Machines with electric motors must not be used in the rain as this can lead to a malfunction
of the switch or the motor.
2.2
Safety information
8

Safety information for saws
Do not hold the log in your hand while sawing.
Do not remove offcuts or other parts of the workpiece from the cutting area while the
machine is running.
Never reach towards the rotating saw blade with gloves.
Only use the machine outdoors.
▪ Should the machine be used indoors, however, a local extractor unit (extraction at
source) is required.
▪ The chip extractor connection required for this is available as an accessory.
See ..... Chip extractor connection [➙ 47]
The machine must always be properly maintained and must be kept free of waste material
such as chips and sawn-off pieces of wood.
Wear goggles or a face mask while working.
Use respiratory protection to reduce the risk of inhaling harmful dust.
Wear safety shoes and close-fitting clothes when working with this device.
Only use saw blades that are designed to reduce noise.
Do not use damaged or deformed saw blades!
Minimum saw blade
diameter Maximum saw blade diameter Bore
690 mm 700 mm 30 mm
Only saw blades conforming to the EN 847-1 standard may be used.
When turning off the machine, always be careful of the tool runout until the machine has
come to a standstill.
The working pressure of the hydraulic system must not exceed 150 bar.
Safety instructions for conveyor belts
Keep clear of the danger zone.
It must be expected that material will be ejected at high speed to any position within this
area.
Never reach into the hopper or touch the conveyor belt when the machine is running.
Shut the drive down before removing any jammed pieces of wood.
Wear safety shoes and close-fitting clothes when working with this device.
Only use the machine outdoors.
▪ Exception: machines operated by electricity.
Wear protective gloves.
The working pressure of the hydraulic system must not exceed 150 bar.
2.3
2.4
Safety information
9

Noise
The workplace-related, A-rated emission sound pressure level is 98 dB(A), measured at the
operative's ear.
In the case of machines with a PTO drive, the noise level depends on the noise of the tractor.
Ear protection is therefore necessary.
The stated values are emissions values, and thus do not necessarily represent reliable
values for the work area. Although there is a correlation between emission and pollutant
levels, it is not possible to deduce reliably from that whether or not additional precautionary
measures are necessary. Factors that influence the level of pollutants present in the work
area include the individual nature of the work area, other sources of noise, e.g. the number
of machines and other work operations being carried out in the vicinity. Equally, permissible
values for a work area may vary between different countries. However, this information
should enable the user to estimate the dangers and risks more accurately.
Remaining risks
Even if all safety precautions are observed and the machine is used in accordance with the
instructions, some risks still remain:
▪ Touching of revolving parts or tools.
▪ Injury caused by flying logs or log pieces.
▪ Risk of burns if the engine is not properly ventilated.
▪ Hearing loss if ear protection is not worn when working.
▪ Human error (e.g. due to excessive physical exertion, mental strain, etc.)
With every machine, some risks still remain. Therefore you should always be very careful
when working. It is up to the operating personnel to ensure that work is carried out safely.
Proper use
The machine - SmartCut 700 Comfort - is designed exclusively for sawing logs with a
diameter of 7 - 15 cm and a length of 18 - 120 cm.
The machine may only be used to process firewood.
Proper use also includes adherence to the prescribed operating, inspection, maintenance
and servicing conditions and particular attention should also be paid to the safety
instructions contained in the user manual.
Incorrect use
Any incorrect use or use other than that specified under "Proper use" is expressly forbidden.
2.5
2.6
2.7
2.8
Safety information
10

General
Scope
This user manual applies to the following machines:
Machine type
Article no. * Designation - Type Drive
M1455 SmartCut 700 Comfort - Z PTO
M1475 SmartCut 700 Comfort - ZE11 PTO/Electric motor
*.....The item number is stamped on the machine's rating plate.
Models
.....F15 Conveyor belt 1.5 m, hydraulic drive
.....F4 Conveyor belt 4 m, hydraulic drive
.....F5 Conveyor belt 5 m, hydraulic drive
Special equipment
.....F15 Conveyor belt 1.5 m, hydraulic drive
.....F4 Conveyor belt 4 m, hydraulic drive
.....F5 Conveyor belt 5 m, hydraulic drive
.....C With oil cooler
.....DV hydraulic three-point adjustment
.....S SensoStart for automatically starting the sawing process
Additional equipment
F0003528 Chips - 100 mm extractor connection
F0003529 Chips - 150 mm extractor connection
F0003527 Hour counter for machines with Z motor
Description
The fully automated machine - SmartCut 700 Comfort - is a high-power saw with a fitted
conveyor belt.
The machine is driven by an electric motor or a pto.
The wood is inserted into the static log carriage where it slides under gravity until coming
to a stop.
The sensors detect the wood and automatically activate sawing.
When the last log has been processed, the log carriage remains standing in the start position
and waits to be filled anew.
The cut log drops onto the conveyor belt from where it is discharged.
The conveyor belt is driven hydraulically.
The log stop fitted as standard allows logs with a length of 18, 20, 25, 27, 30, 33, 35, 40,
45, 50, 52 cm to be sawn uniformly.
3
3.1
3.2
General
11

Major machine components
6
9
8
16
3
2
1
4
5
7
11
12 10
13
14
15
17
18
19
20 21
22
23
24
1Electric motor 13 Cover - conveyor belt
2 Ball valve 14 Conveyor belt
3 Log carriage 15 Control box
4 Oil tank 16 Switchgear box
5 Oil filter 17 Frame
6 Rating plate 18 Three-point linkage connection
7 Protective cover 19 Drive – PTO shaft
8 Sensor start system 20 Switch/plug
9 Log stop 21 Rope winch - conveyor belt
10 Lifting eye 22 Operation
11 Handle - protective cover 23 Oil cooler (option)
12 Saw blade 24 Guard bar
3.3
General
12

Stickers and their meaning
Z2001156
1
3
2
4
5
6
7
9
8
1Only operate with all guards and protective equipment in
place
Do not open or remove guards or protective equipment
while the machine is in operation
2 Caution, tool runs on
3 Only carry out repair, set-up, maintenance and cleaning
work when the drive is switched off and the tool is stationary.
4 Wear protective gloves
5 Wear safety shoes
6 Wear goggles and ear defenders
7 Caution, moving tools
8 Only one person may operate the machine at a time
9 Always read the user manual before operating the machine
Laser radiation – do not look into the beam!
Z2001170
Note the direction of rotation of the motor. The pump will be
damaged if rotation is in the wrong direction.
Stop
Z2050162
The wood feed is only permitted when the log carriage is at
a standstill.
Z2001084
Lift here
Z2001149
Our hydraulic system is filled with:
480 min
-1
Z2001152
PTO speed
Z2001220
Rotational direction of motor
Z2001220
Rotational direction of PTO
Z2001220
Rotational direction of saw blade
3.4
General
13

Z2001221
Make sure the rope is wound onto the winch correctly!
15 20 25 30 35 40 45 50
Z2001271
52
Cut length
Z2001311
Lifting point for forklift
max 700 mm
min 690 mm
30 mm
Z2001340
Maximum saw blade diameter
Z2001360
Oil level
Z2001441
35˚
Max. angle of conveyor belt
Z2001442
1. 2.
The universal joint shaft must be removed before opening
the protective cover.
Z205 0010
Phase inverter
Z2050400
Lubrication point
Z2050561
Oil filling point
Z2001431
Operation - ball valve
Z2001436
0
Main control
General
14

Stickers on belt conveyor
5 m
Z2001162
Danger zone
Z2050400
Lubrication point
Set-up
Ensure the machine is stable before starting it.
Set up the machine on a level, firm and clear work surface.
The machine must be placed directly on the ground. Do not place wooden boards, flat pieces
of metal etc. underneath it.
The machine must not be set up under an overhead electrical power line.
Conveyor belt
▪ Move the conveyer belt to the working position.
See ..... Conveyor belt [➙ 19]
3.5
3.5.1
General
15

Start-up
Check the machine for potential damage prior to every use.
▪ When doing so, pay particular attention to inspection activities in section "Checks [➙
34]".
Before starting to operate the machine, please check that the protective and safety systems
are working and also the hydraulic hoses and oil level.
Before each start-up, the condition of the electrical cables must be checked.
Check that the saw blade is firmly seated before each use.
If a fault occurs during operation, the machine must be shut down immediately and secured
so it cannot be switched on accidentally or started-up by unauthorised persons.
Driven by electric motor (type E)
Machines with 400 V motor
The machine must only be operated on electric circuits equipped with 30 mA FI fault current
protection or a Portable Residual Current Device (PRCD).
Work on electrical equipment must only be carried out by qualified electricians.
Type E11
Connect the machine to the mains:
▪ Mains voltage 400 V (50 Hz)
▪ Circuit breaker 32 A (tripping characteristic C)
▪ A cable cross-section of at least 6 mm² must be used for the feed.
This cable cross-section is only a minimum specification. In the event of a lengthy
supply cable, its size must be determined by an electrician.
▪ Switch on the master switch (on the plug).
1
2
1Plug 2 Master switch
▪ Press the green button.
1
2
1Green button (ON) 2 Red button (OFF)
4
4.1
4.1.1
Start-up
16

Note the rotation direction of the electric motor (see arrow on motor).
If the motor is rotating in the wrong direction:
A phase inverter in the plug controls the direction of rotation of the motor (press in the disc
in the plug with a screwdriver and turn 180˚).
A tight plug connection can rip the CEE plug out of the switch housing.
▪ This can be remedied using standard plugs and a silicone spray.
Any such damage to the switch is not covered by the guarantee.
Type Z
Keep clear of the area between the tractor and the machine during operation.
Required PTO shaft output: kW
▪ Assemble the machine on the three-point linkage of the tractor.
▪ Attach the universal joint shaft and secure with the safety chain.
▪ Clockwise rotation of the tractor PTO shaft.
▪ Turn the tractor's manual throttle to minimum.
▪ Slowly engage the tractor PTO shaft and allow the machine to start moving.
▪ Set the required PTO shaft speed using the manual throttle.
Maximum PTO shaft speed:
▪ 480 rpm
The maximum PTO shaft speed must on no account be exceeded, otherwise the oil will
become too hot. This leads to premature wear and leaks in the pump, cylinder and hydraulic
pipes.
Before disengaging the universal joint shaft, set the manual throttle of the tractor to
minimum.
The universal joint shaft must be stored in the universal joint shaft linkage when it is
disconnected.
If your tractor is fitted with a hydraulic PTO clutch, it is vital that you use a universal
joint shaft with free wheel.
Connecting the power supply
▪ Connect the 3-pin continuous current plug to the tractor.
Start-up
17

Supply voltage 12 V
16 A Continuous current
Remember to unplug the continuous current plug at the end of work, otherwise the
tractor battery may be drained.
If you do not have a 3-pole continuous current connection on the tractor, a secure supply
direct from the battery is required.
However, ensure that the aforementioned power ratings are available, as malfunctions
may otherwise occur.
Electric motor or universal joint shaft drives
Locking plate
1.
2.
3.
1
2
1
2
3
1Locking plate 3 CEE plug
2 Retaining plate
Setting the drive variants:
Position Drive
Locking plate open Universal joint shaft drive
Locking plate closed Electric motor drive
▪ Swing the retaining plate downwards, swing the locking plate into the desired position
and secure again with the retaining plate (swing upwards).
If the machine is to be operated electrically, the locking plate must be locked to the PTO
shaft. If this is not done, the CEE plug cannot be connected.
4.2
4.2.1
Start-up
18

Operation
In order to ensure optimal operation of the sensor system, the machine should be run
at idling speed for at least 3 minutes.
At outdoor temperatures below 0°C, let the machine idle for approximately five minutes
to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes
will then be warm to the touch).
Controls and functions
Conveyor belt
People must not stand in the danger zone.
▪ See ..... Stickers on belt conveyor
Conveyor belt components
1
4
5
2
3
6
5
5.1
5.1.1
Operation
19

1 Crank – Rope winch (F15 and F4) 4 Conveyor belt
2 Fixing chain (F15 and F4) 5 Conveyor belt trough
3 Hole for mounting the chain (F15 and
F4) 6 Control lever - raise/lower conveyor belt (F5)
Conveyor belt types
Conveyor belt type Conveyor belt length Conveyor height Belt width
F15 150 cm 100 cm 23 cm
F4 400 cm 240 cm 23 cm
F5 500 cm 280 cm 23 cm
Conveyor belt angle
The angle of the conveyor belt may not exceed 35° otherwise the conveyor belt will be
destroyed by the split logs.
max. 35˚
This maximum angle is reached when the sheet edge of the conveyor belt cover is parallel
with the conveyor belt plate.
1
2
1Edge - conveyor belt cover 2 Edge - conveyor belt plate
Conveyor belt - Type F15
Working position:
▪ Detach the safety chain on the conveyor belt.
▪ Crank the conveyor belt to the desired height using the rope winch.
Operation
20