Power Craft CDM6180 Technical manual

4 PIECE CORDLESS GIFT SET
User Guide & Warranty
After Sales Support
Now you have purchased a Power Craft
product you can rest assured in the
knowledge that as well as your 3 year
parts and labour warranty you have
the added peace of mind of dedicated
helplines and web support.
AFTER SALES SUPPORT
UK HELPLINE NO 0203-5142281
IRELAND HELPLINE NO 1800-719901
WEB SUPPORT www.servotool.eu
Model nuMber: PAC-18/4K
ArT.no: CdM6180
CDM6180 Ma-GB-IRE 1108-10.indd 1 8/10/11 10:32:30 AM

Contents
3 Introduction
6 Machine specifications
8 Packing contents
9 Safety instructions
16 Drill operation
18 Angle grinder operation
25 Jigsaw operation
27 Torch operation
28 Maintenance
31 Warranty
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Model Number: PAC-18/4K
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Introduction
Congratulations on choosing to buy a Power
Craft product.
By doing so you now have the assurance and peace of mind that comes with
purchasing a product made by one of Europe’s leading brand.
All products brought to you by Power Craft are manufactured to the highest
standards of performances and safety, and, as part of our philosophy for
customer service and satisfaction, are backed by our comprehensive
3 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
4 Piece Cordless Gift Set
Always read the instructions for electrical products carefully before
use. It will help you understand your product better and avoid
unnecessary risks. Keep this instructions manual in a safe place for
future use.
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Machine specifications
cordless drill
The cordless drill is suitable for use as a screwdriver and regular drill. Any
other application is specifically excluded.
Fig. A
Product information
Fig. A
On/off switch1.
Torque setting ring2.
Chuck3.
Battery4.
Direction switch5.
Technical specifications (drill)
No load speed 0 - 900/min
Chuck keyless, 10 mm
Max. drill capacity
In steel 10 mm
In wood 20 mm
In aluminium 13 mm
Max. torque 10 Nm
Number of torque settings 16 + drill
Sound pressure level 82.2 + 3 dB(A)
Sound power level 93.2 + 3 dB(A)
Vibration
Drilling in metal 1.06 + 1.5 m/s2
Weight 0.9 kg
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Machine specifications
angle grinder
The angle grinder is developed for grinding and roughing of metal and
stone.
Fig. B
Product information
Fig. B
1. Trigger
2. Safety guard
3. Flange nut
4. Disc
5. On/off switch
Technical specifications (angle grinder)
No load speed 5500/min
Disc diameter 100 mm
Sound pressure level 73.2 + 3 dB(A)
Sound power level 84.2 + 3 dB(A)
Vibration 1.29 + 1.5 m/s2
Weight 0.65 kg
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Machine specifications
jigsaw
The jigsaw can be used to cut workpieces of various materials (wood,
aluminium, plastic, metal etc.) precisely to size and in any desired shape.
Fig. C
Product information
Fig. C
1. On/off trigger
2. Trigger locking button
3. Bottom plate
4. Guard
5. Allen key
6. Saw buckle
7. Angle adjustment
Technical specifications (jigsaw)
No load speed 2300/min
Max. saw capacity in wood 50 mm
Saw stroke 15 mm
Cutting angle 0 - 45°
Saw blade Universal; T-type
Sound pressure level 80.3 + 3 dB(A)
Sound power level 91.3 + 3 dB(A)
Vibration
Cutting wood 5.73 + 1.5 m/s2
Cutting metal 4.73 + 1.5 m/s2
Weight 0.85 kg
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Machine specifications torch
This torch is perfect for illuminating a specific area.
Fig. D
Product information
Fig. D
1. On/off switch
2. Swivel action head
3. Ring
Technical specifications (torch)
Bulb 8 W
Torch-head Swivel action head
Weight 0.2 kg
Technical specifications (general)
Output voltage 24 V, 1.8A
Input voltage battery charger 210-240 V~
Frequency battery charger 50 Hz
Capacity battery 1300 mAh (NiCd)
Charging time charger 1 hour
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Packing contents
Packing contents
1 Cordless drill
1 Cordless angle grinder
1 Cordless jigsaw
1 Torch
1 Quick charger
2 Batteries 18 V
6 HSS drill bits for steel
1 Double sided bit
6 Screwdriver bits & 1 bit holder
5 Jigsaw blades (4x wood, 1x steel)
1 Allen key (3 mm)
2 Grinding discs
2 Wrenches
1 Instruction manual
1 Quick start guide
1 After Sales card
Check the machine, loose parts and accessories for transport damage.
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Safety instructions
Explanation of symbols
In this manual and/or on the machines the following symbols are used:
Read the instructions carefully.
Class II machine-Double insulation-You don’t need earthed plug.
Conformity with the relevant EU safety directives.
Denotes risk of personal injury, loss of life or damage to the tool in
case of non-observance of the instructions in this manual.
Indicates electrical shock hazard.
Immediately unplug the plug from the mains electricity in the case
that the cord gets damaged and during maintenance
Wear a dust mask. Working with wood, metals and other materials
may produce dust that is harmful to health. Do not work with
material containing asbestos!
Wear ear and eye protection.
Indoor use only
Always recycle batteries
Never throw batteries into open fire
Faulty and/or discarded electrical or electronic apparatus have to be
collected at appropriate recycling locations.
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General safety instructions
Warning! Read all instructions. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term “power tool”
in all of the warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool. Save these instructions.
1) Work area
a. Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gasses or dust. Power tools create sparks
which may ignite the dust of fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock. Always use the tool in conjunction with a residual circuit
breaker device.
3) Personal safety
a. Stay alert, watch what you are doing and use common sense when opera-
ting a power tool. Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection
Safety instructions
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used for appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plug-
ging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This ena-
bles better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collec-
tion facilities, ensure these are connected and properly used. Use of these
devices can reduce dust related hazards.
h. Use clamps or a vice to hold work. It’s safer than using your hand and it
frees both hands to operate tool.
4) Power tool use and care
a. Do not force the power tool. Use the correct power tool for your applica-
tion. The correct power tool will do the job better and safer at the rate for
which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
c. Disconnect the plug from the power source before making any adjust-
ments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow per-
sons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power
tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of po-
wer tool, taking into account the working conditions and the work to be
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Safety instructions
CDM6180 Ma-GB-IRE 1108-10.indd 11 8/10/11 10:32:33 AM

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performed. Use of the power tool for operations different from intended
could result in hazardous situation.
h. Damaged switches must be replaced at a customer service repair centre.
Do not use power tools that cannot be switched on and off.
i. Do not leave power tools unattended while they are switched on. Always
switch off the tool and wait until it has come to a full standstill before
leaving.
j. If the mains cable has been damaged, it must be replaced with a spe-
cial mains cable. These can be obtained from the manufacturer or the
manufacturer’s customer service department. The mains cable may only
be replaced by the manufacturer, the manufacturer’s customer service
department or equally qualified persons.
5) Battery tool use and care
a. Ensure the switch is in the off position before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites
accidents.
b. Recharge only with the charger specified by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of fire when
used with another battery pack.
c. Use power tools only with specifically designated battery packs. Use of
any other battery packs may create a risk of injury and fire.
d. When battery pack is not in use, keep it away from other metal objects
like paper clips, coins, keys, nails, screws, or other small metal objects that
can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns of a fire.
e. Under abusive conditions, liquid may be ejected from the battery; avoid
contact. If contact accidentally occurs, flush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected from the battery may
cause irritations or burns.
6) Service
a. Please use a qualified expert who uses original replacement parts to repair
your power tool. This will ensure proper functioning of the power tool.
b. Caution! The use of any accessories or additional tools other than those
recommended in this manual may lead to an increased risk of injury. Only
use original replacement parts.
Safety instructions
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Safety instructions
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Important safety advice concerning the battery pack & battery charger
If you should come into contact with any acid from the Battery pack, wash
the affected parts with water immediately. If acid should come into contact
with the eyes, rinse them immediately with water and seek medical advice as
soon as possible.
1. Before using both the battery pack and the battery charger, make sure
you have read and understood the operating instructions and safety
information.
2. Only use the battery pack with the battery charger provided – using other
chargers could be dangerous.
3. Keep the battery pack, tool and battery charger away from damp and wet
conditions.
4. Before using the battery charger, check all wires are properly connected.
5. If any wires on the charger are damaged, do not use it until these have
been replaced.
6. When the charger is not in use it should not be plugged in. When
unplugging, do not pull the plug out by the cable.
7. If the charger breaks down or suffers from other technical problems, take
it to a recognised dealership to be checked before using it again. Any
damaged parts must be replaced.
8. Take care when handling the battery pack, do not drop it or knock it
against other things.
9. Never attempt to repair the battery charger or battery pack yourself; this
can be extremely dangerous. Repairs should always be carried out by a
recognised dealership.
10. Always unplug the charger before cleaning or carrying out any other
maintenance on it.
11. Do not attempt to charge the battery pack in temperatures of below 10
degrees or above 40 degrees centigrade.
12. The air vents on the battery charger must be kept unblocked.
13. The battery pack must not be short-circuited.
When an apparatus short-circuits, the strength of the electric current
is increased. This can cause the apparatus to over heat, catch fire or
even explode, causing damage and also endangering the operator.
CDM6180 Ma-GB-IRE 1108-10.indd 13 8/10/11 10:32:33 AM

Safety instructions
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To avoid this:
• Firstlydonotconnectanywirestotheterminalsofthebatterypack;
• Ensurethatnometalobjects(nails,coins,paper-clips)arecaughtinthe
opening of the battery pack;
• Donotexposethebatterypacktowaterorrain.
14. If the battery pack is broken or can no longer be re-charged it must be
properly disposed of.
15. Never throw the battery pack into water or a fire – it may explode.
Electrical safety
Warning! When using electric tools, basic safety precautions should always be
followed to reduce the risk of fire, electric shock and personal injury. Read all
these instructions before attempting to operate this product and save these
instructions.
Always check that the voltage on the batterypack corresponds to the
voltage on the rating plate. Also check that your mains voltage
corresponds to the input voltage of the battery charger.
The machine is double insulated in accordance with EN60335;
therefore no earth wire is required.
Charging batteries
• Positionthebatteryinthebatterychargerasindicatedintheillustration.
• Pluginthebatterycharger.Thegreenlightisthenilluminated,redlight
flashing.
• Assoonasbothgreenlightandredlightareilluminated,charginghas
finished and the accumulator is ready for use.
Only use the battery charger in a dry environment at a temperature
between 5 °C and 40 °C.
The battery on the machine you have purchased is not charged up. Before
using it for the first time leave it to charge for 1 - 2 hours in order for it to
reach its full capacity. The total capacity of the battery will be reached after it
has been charged 4 – 5 times.
CDM6180 Ma-GB-IRE 1108-10.indd 14 8/10/11 10:32:33 AM

Safety instructions
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If the machine is not going to be used for a long period of time,
recharge the battery before storing. From time to time recharge the
battery for a short period of time, to prevent it from running down.
Store the battery separately in the plastic case.
Discharging the battery
Not only charging batteries is important, discharging is of equal
importance or even greater importance.
• Whenthebatteryischargedthemachinehastobeuseduntilyoustart
noticing that the power is diminishing and that the maximum rotational
speed is not reached.
• Thebatteryisalmostdischargednow.Onlynowcanyoustartcharging 
the battery.
• Ifyouchargethebatterywhileitisstillchargedforsayone-thirdofcapa-
city, the so-called ‘memory effect’ can occur. Since during charging only
the discharged part of the battery capacity of the battery is being charged
now, the battery can start crystallizing in the one-third that is still charged.
This part of the battery capacity can never be used afterwards.
• Donotdischargethebatterytotheminimum.Assoonasyounotice
that the power or the maximum rotational speed is diminishing, you
have to charge the battery. When you proceed using the drill and the
battery becomes fully discharged, the so-called ‘switch of poles effect’ can
occur. The polarity of the battery poles will be switched: the ‘+’will be-
come ‘-‘ and the ‘-‘ will become the ‘+’. Once this has occurred the polarity
will remain switched during loading and this will damage the battery ir-
reparable.
When the machine is not being used over a longer period of time,
the battery has to be charged fully first. The battery has to be stored
in a charged condition.
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Drill operation
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Fitting and removing drill bits
In addition to drill bits, the tool can also accommodate screwdriver bits with
a hexagonal shaft.
• Loosenthedrillchuck(3)byrotatingthehand-grip.
• Inserttheshaftofthedrillbitintothechuck.
• Tightenthedrillchucksothatthedrillbitisfirmlyclamped.
• Rotatethedrillchuckintheoppositedirectionwhenyouwishtochange
the bit.
Operation
Hold the appliance firmly and press the drill bit steadily onto the workpiece.
Do not overload the appliance.Only use drill bits with no visible wear. Worn
drill bits will have a bad effect on the functioning of the appliance.
Adjusting the torque
The appliance has 16 different torque settings with which to set the power
for driving and removing screws.
• Setthetorqueadjustmentring(2)tothedesiredposition.Theavailable
torque settings are indicated on the adjustment ring by the numbers 1 to
8 and by dots between the figures to define intermediate settings (16 in
total).
• Youshouldpreferablychooseaslowasettingaspossiblewhenusingthe
screwdriver. Select a higher setting if the motor slips.
Driving and removing screws
•
Set the direction reversing switch (5) to position ‘R’ in order to drive screws.
• Setthedirectionreversingswitchtoposition‘L’inordertoremovescrews.
Drilling
• Rotate the torque adjustment ring (2) to the drilling position.
Ensure that the direction reversing switch (5) is always set to ‘R’
during drilling.
CDM6180 Ma-GB-IRE 1108-10.indd 16 8/10/11 10:32:34 AM

Drill operation
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Switching the device on and off
Fig. A
•
Depress the on/off switch (1). It regulates the speed of the appliance by
transmitting power to the motor.
• Releasetheon/offswitch(1)tohaltthedrillchuckimmediately.
• Movethedirectionreversingswitch(5)tothecentreinordertolockthe
appliance in its disabled state.
Only lay down the appliance when it has stopped running completely. Do not
place it on a dusty surface as particles of dust could get into the mechanism.
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Angle grinder operation
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Safety Warnings Common for Grinding or Abrasive Cutting-Off Operations
a) This power tool is intended to function as a grinder. Read all safety
warnings, instructions, illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
b) Operations such as sanding, cutting, wire brushing or polishing are not
recommended to be performed with this power tool. Operations for
which the power tool was not designed may create a hazard and cause
personal injury.
c) Do not use accessories which are not specifically designed and
recommended by the tool manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum
speed marked on the power tool. Accessories running faster than their
rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within
the capacity rating of your power tool. Incorrectly sized accessories cannot
be adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or any other accessory
must properly fit the spindle of the power tool. Accessories with arbour
holes that do not match the mounting hardware of the power tool will
run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory
such as abrasive wheels for chips and cracks, backing pad for cracks, tear
or excess wear, wire brush for loose or cracked wires. If power tool or
accessory is dropped, inspect for damage or install an undamaged
accessory. After inspecting and installing an accessory, position yourself
and bystanders away from the plane of the rotating accessory and run the
power tool at maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face
shield, safety goggles or safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron capable of stopping small
abrasive or workpiece fragments. The eye protection must be capable of
stopping flying debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated by your
operation. Prolonged exposure to high intensity noise may cause hearing
loss.
i) Keep bystanders a safe distance away from work area. Anyone entering
the work area must wear personal protective equipment. Fragments of
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Angle grinder operation
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the workpiece or of a broken accessory may fly away and cause injury
beyond the immediate area of operation.
j) Hold the power tool by insulated gripping surfaces only, when performing
an operation where the cutting accessory may contact hidden wiring or its
own cord. Cutting accessories contacting a “live” wire may make exposed
metal parts of the power tool “live” and shock the operator.
k) Position the cord clear of the spinning accessory. If you lose control, the
cord may be cut or snagged and your hand or arm may be pulled into the
spinning accessory.
l) Never lay the power tool down until the accessory has come to a complete
stop. The spinning accessory may grab the surface and pull the power tool
out of your control.
m) Do not run the power tool while carrying it at your side. Accidental
contact with the spinning accessory could snag your clothing, pulling the
accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw dust
inside the housing and excessive accumulation of powdered metal may
cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could
ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other
liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel,
backing pad, brush or any other accessory. Pinching or snagging causes rapid
stalling of the rotating accessory which in turn causes the uncontrolled power
tool to be forced in the direction opposite to the accessory’s rotation at the
point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece,
the edge of the wheel that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb out or kick out. The wheel
may either jump toward or away from the operator, depending on the
direction of the wheel’s movement at the point of pinching. Abrasive wheels
may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper precautions as
given below.
a) Maintain a firm grip on the power tool and position your body and arm
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Angle grinder operation
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to allow you to resist kickback forces. Always use the auxiliary handle, if
provided, for maximum control over kickback or torque reaction during
start-up. The operator can control torque reactions or kickback forces, if
proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessories may
kickback over your hand.
c) Do not position your body in the area where power tool will move if
kickback occurs. Kickback will propel the tool in the opposite direction to
the wheel’s movement at the point of snagging.
d)
Use special care when working corners, sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp edges or bouncing have a tendency
to snag the rotating accessory and cause loss of control or kickback.
e) Do not at tach a saw chain woodcarving blade or toothed saw blade. Such
blades create frequent kickback and loss of control.
Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:
a) Use only wheel types that are recommended for your power tool and the
specific guard designed for the selected wheel. Wheels for which the
power tool was not designed cannot be adequately guarded and are
unsafe.
b) The guard must be securely attached to the power tool and positioned for
maximum safety, so the least amount of wheel is exposed towards the
operator. The guard helps to protect operator from broken wheel
fragments and accidental contact with wheel.
c) Wheels must be used only for recommended applications. For example: do
not grind with the side of cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to these wheels may
cause them to shatter.
d) Always use undamaged wheel flanges that are of correct size and shape
for your selected wheel. Proper wheel flanges support the wheel thus
reducing the possibility of wheel breakage. Flanges for cut-off wheels may
be different from grinding wheel flanges.
e) Do not use worn down wheels from larger power tools. Wheel intended
for larger power tool are not suitable for the higher speed of a smaller
tool and may burst.
Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:
a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not
attempt to make an excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting or binding of the
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