Power Craft PCC-1800 User manual

www.servotool.nl GB-0604-11
GB Subject to change
GB USERS MANUAL
Art. No. CDM6051
PCC-1800
07/06

02 19Powercraft Powercraft
Exploded view
2
3
4
6
1
5
Fig.A
Fig. B
Fig. C

18 Powercraft 03
Spare parts list PCC-1800
Position no. Description Powercraft no.
3 Switch 406654
4 Battery CDA6011
10 Keyless chuck 0,8 - 10 mm 406470
11 Bolt left for chuck 406403
34 Motor 406653
38 Left/right button 406656
- Charger 406655
Fig.D
Fig.E
5
11
13
12
Fig.F
Powercraft

Powercraft 17
UK
D
NL
F
E
P
I
S
SF
N
DK
Powercraft
04
D
NL
F
E
P
I
S
SF
N
DK
Fig.G

Powercraft
16
GB
D
NL
F
E
P
I
S
SF
N
DK
Powercraft 05
CORDLESS DRILL PCC-1800
The numbers in the text refer to the diagrams on pages 2 - 4
For your own safety and that of others, we recommend that you read this instruction
manual carefully before using this saw. Keep this instruction manual and the
documentation provided with the saw for future reference.
Contents
1. Machine information
2. Safety instructions
3. Mounting accessories
4. Operation
5. Service & maintenance
1. MACHINE INFORMATION
Technical specifications
Contents of packing
1 Cordless drill
2 Batteries
1 Battery charger
2 Double-sided bits (Philips / slotted)
1 Operating instructions
1 Safety instructions
1 Warranty card
Check the appliance, any loose parts and accessories for damage caused during transport.
Voltage 18 V —
---
Charger voltage 230 V
Charger frequency 50 Hz
Battery output 1.3Ah
Charging time 1 hour
Drill speeds 2
Max. torque (low speed) 20 Nm
No-load speed 0-400/0-1150/min
Chuck capacity 0.8 - 10 mm
Weight (incl. battery) 1.8 kg
Lpa (sound pressure) < 75 dB(A)
Vibration < 2.5 m/s2
GB
D
NL
F
E
P
I
S
SF
N
DK

Powercraft 15
GB
D
NL
F
E
P
I
S
SF
N
DK
Powercraft
Product information
Fig.A
1. On/off switch
2. Speed selector switch
3. Torque setting ring
4. Chuck
5. Battery
6. Direction switch
2. SAFETY INSTRUCTIONS
Explanation of the symbols
Read instructions carefully
In accordance with essential applicable safety standards of European directives
Class II machine – Double insulation – You don’t need any earthed plug.
Denotes risk of personal injury, loss of life or damage to the tool in case of non-
observance of the instructions in this manual.
Indicates electrical shock hazard.
Do not use in rain.
Indoor use only
Always recycle batteries
Faulty and/or discarded electrical or electronic apparatus have to be collected at the
appropriate recycling locations.
06
GB
D
NL
F
E
P
I
S
SF
N
DK

Powercraft
Faulty and/or discarded electrical or electronic apparatus have to be collected at
the appropriate recycling locations.
Warranty
The guarantee conditions can be found on the separately enclosed guarantee card.
CE DECLARATION OF CONFORMITY (GB)
We declare under our sole responsibility that this product is in conformity
with the following standards or standardized documents:
EN60745-1, EN60745-2-1, EN60335-1, EN60335-2-29, EN55014-1, EN55014-2,
EN61000-3-2, EN61000-3-3.
in accordance with the regulations:
98/37/EEC, 73/23/EEC, 89/336/EEC
from 01-04-2006
ZWOLLE NL
W. Kamphof
Quality department
It is our policy to continuously improve our products and we therefore reserve the right to change
the product specification without prior notice.
Servotool BV • Lingenstraat 6 • 8028 PM Zwolle • The Netherlands
14
GB
D
NL
F
E
P
I
S
SF
N
DK
Powercraft 07
General safety instructions
Warning! Read all instructions. Failure to follow all instructions listed below may result in electric
shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to
your mains operated (corded) power tool or battery operated (cordless) power tool. Save these
instructions
1) Work area
a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power tools create sparks which may ignite the dust of
fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2) Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs which earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or
grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.Always use tool in
conjunction with a residual circuit breaker device.
3) Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. Amoment of inattention while operating power tools may result in serious
personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that have the
switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. Awrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
GB
D
NL
F
E
P
I
S
SF
N
DK

Powercraft 13
• When the battery is charged the cordless drill has to be used until you start noticing that the
power of the drill is diminishing and that the maximum rotational speed is not reached.
• The battery is almost discharged now. Only now you can start charging the battery.
• Charging the battery while it is still charged for say one-third of capacity, the so-called
‘memory effect’can occur. Since during charging only the discharged part of the battery
capacity of the battery is being charged now, the battery can start crystallizing in the one-
third that is still charged. This part of the battery capacity can never be used afterwards.
• Do not discharge the battery to the minimum.As soon as you notice that the power or the
maximum rotational speed is diminishing, you have to charge the battery. When you
proceed using the drill and the battery becomes fully discharged, the so-called ‘switch of
poles effect’can occur. The polarity of the battery poles will be switched: the ‘+’will
become ‘-‘ and the ‘-‘ will become the ‘+’. Once this has occurred the polarity will remain
switched during loading and this will damage the battery irreparable.
When the cordless drill is not being used over a longer period of time, the battery has
to be charged fully first. The battery has to be stored in charged condition.
5. SERVICE & MAINTENANCE
Make sure that the machine is not live when carrying out maintenance work on the
motor.
The machines have been designed to operate over a long period of time with a minimum of
maintenance. Continuous satisfactory operation depends upon proper machine care and
regular cleaning.
Cleaning
Keep the ventilation slots of the machine clean to prevent overheating of the engine.
Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the
ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened
with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These
solvents may damage the plastic parts.
Lubrication
The machine requiers no additional lubrication.
Faults
Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty
card. In the back of this manual you find an exploded view showing the parts that can be
ordered.
Environment
To prevent damage during transport, the appliance is delivered in a solid packaging which
consists largely of reusable material. Therefore please make use of options for recycling the
packaging. NiCd cells are recyclable.
GB
D
NL
F
E
P
I
S
SF
N
DK
Powercraft
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust related
hazards.
h. Use clamps or a vice to hold work. It’s safer than using your hand and it frees both hands to
operate tool.
4) Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off.Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tools operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with these instructions
and in the manner intended for the particular type of power tool, taking into account the
working conditions and the work to be performed. Use of the power tool for operations
different from intended could result in hazardous situation.
h. Damaged switches must be replaced at a customer service repair centre. Do not use power
tools that cannot be switched on and off.
i. Do not leave power tools unattended while they are switched on.Always switch off the tool
and wait until it has come to a full standstill before leaving.
j. If the mains cable has been damaged, it must be replaced with a special mains cable.
These can be obtained from the manufacturer or the manufacturer's customer service
department. The mains cable may only be replaced by the manufacturer, the
manufacturer's customer service department or equally qualified persons.
5) Battery tool use and care
a. Ensure the switch is in the off position before inserting battery pack. Inserting the battery
pack into power tools that have the switch on invites accidents.
b. Recharge only with the charger specified by the manufacturer.Acharger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
c. Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
d. When battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal objects that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns of a fire.
e. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritations or burns.
08
GB
D
NL
F
E
P
I
S
SF
N
DK

Powercraft 09
6) Service
a. Please use a qualified expert who uses original replacement parts to repair your power tool.
This will ensure proper functioning of the power tool.
b. Caution! The use of any accessories or additional tools other than those recommended in
this manual may lead to an increased risk of injury. Only use original replacement parts.
Important safety notes on charger and batteryblock
If you come into contact with acid from the battery block, rinse it off with water
immediately. If acid gets into your eyes, rinse out your eyes at once with water and
contact a doctor immediately!
1. Read and note the operating instructions and safety notes for the charger and battery block
before use!
2. NB! Only use the charger and battery block that were supplied by the manufacturer -
otherwise you will risk an accident.
3. Protect the charger, battery block and power tool from moisture, e.g. rain or snow.
4. Always check that all cables are connected correctly before using the charger.
5. If you discover that a cable is damaged, you should not use the charger again. Have the
damaged cable replaced immediately.
6. When the charger is not in use, the mains plug should be removed from the power socket.
Do not pull out the plug by grasping the cable.
7. If the charger has been dropped or has otherwise been exposed to high mechanical
stresses, you should have it checked for damage by an authorised dealer before using it
again. Damaged parts should be repaired.
8. Exercise caution when handling the battery block and do not drop it or expose it to impacts.
9. Never attempt to repair the charger or battery block yourself. Repairs must always be
carried out by an authorised dealer - otherwise you risk an accident.
10. Before cleaning or servicing the charger or battery block, always pull the plug from the
charger socket.
11. Never charge the battery block when the ambient temperature is below 5 °C or above 40°C.
12. The air vents in the charger must never be blocked.
13. The battery block must not be short-circuited.
A short-circuit will cause a high current to flow. This may result in overheating, the
danger of fire or explosion of the battery block. This may damage the battery block
or the user may risk an accident.
Therefore:
• Do not connect any cables to the poles of the battery block.
• Take care that there are no metal objects (nails, paper clips, coins, etc.) on the contact
surface of the battery block.
• Do not expose the battery block to water or rain.
• Only use the battery block supplied in combination with this cordless drill/screwdriver
so as to avoid faults and/or risks to persons.
14. Adamaged battery block or one that can no longer be charged must be disposed of as
special waste. Do not discard it with household waste.
GB
D
NL
F
E
P
I
S
SF
N
DK
Powercraft
Switching the device on and off
Fig.A
• Depress the on/off switch (1). It regulates the speed of the appliance by transmitting power
to the switch.
• Release the on/off switch (1) to halt the drill chuck immediately which will no longer run on.
• Move the direction reversing switch (6) to the centre in order to lock the appliance in its
disabled state.
Only lay down the appliance when it has stopped running completely. Do not place it on a dusty
surface as particles of dust could get into the mechanism.
Tips
• Use only bits that fit properly in the head of the screw.
• When driving in larger and/or longer screws in hard material, it is advisable to drill a pilot
hole first.
• For drilling in metal, use only perfectly sharpened HSS drills.
Charging the battery
Fig. F + G
The enclosed battery charger has been exclusively designed for loading batteries of the PCC-
1800.
• Position the battery (5) in the battery charger (11) as indicated in the illustration.
• Plug in the battery charger. The red “fast charging” light (12) is then illuminated
• As soon as the green light (13) is illuminated, charging has finished and the accumulator is
ready for use
• The energy display (14) on the battery gives information about the charge.
Only use the battery charger in a dry environment at a temperature between 5 °C
and 40 °C.
The battery on the drilling machine you have purchased is not charged up. Before using it for the
first time leave it to charge for 1 - 2 hours in order for it to reach its full capacity. The total capacity
of the battery will be reached after it has been charged 4 - 5 times.
If the cordless drill is not going to be used for a long period of time, recharge the
battery before storing. From time to time recharge the battery for a short period of
time, to prevent it from running down. Store the battery separately in the plastic
case.
Discharging the battery
Not only charging batteries is important, discharging is of equal importance or even
greater importance.
12
GB
D
NL
F
E
P
I
S
SF
N
DK

Powercraft 11
• Press the locking buttons (10) on both sides before removing the battery, and disengage
the battery from the base of the appliance.
4. OPERATION
Always follow the safety notes and the relevant safety code.
Fig. D
Hold the appliance firmly and press the drill cutter steadily onto the workpiece. Do not overload
the appliance. Only use drill cutters with no visible wear. Worn drill cutters will have a bad effect
on the functioning of the appliance.
Adjusting the speed
The appliance has two drill speeds.
• For slow drilling or for driving or removing screws, set the speed selection switch (2) to '1'.
• For fast drilling set the speed selection switch to '2'.
Never switch over when the motor is running!
Adjusting the torque
Fig. E
The appliance has 16 different torque settings with which to set the power for driving and
removing screws.
• Set the torque adjustment ring (3) to the desired position. The available torque settings are
indicated on the adjustment ring by the numbers 1 to 8 and by dots between the figures to
define intermediate settings (16 in total).
• You should preferably choose as low a setting as possible when using the screwdriver.
Select a higher setting if the motor slips.
Driving and removing screws
• Set the direction reversing switch (6) to position 'R' in order to drive screws.
• Set the direction reversing switch to position 'L' in order to remove screws.
Drilling
• Rotate the torque adjustment ring (3) to the drilling position.
Ensure that the direction reversing switch (6) is always set to 'R' during drilling.
GB
D
NL
F
E
P
I
S
SF
N
DK
Powercraft
15. Never throw the battery block onto a fire or into water. This will risk explosion!
Electrical safety
Always check that the voltage on the batterypack corresponds to the voltage on the
rating plate. Also check that your mains voltage corresponds to the input voltage of
the battery charger.
The battery charger is double insulated; therefore no earth wire is required.
Replacing cables or plugs
Immediately throw away old cables or plugs when they have been replaced by new ones. It is
dangerous to insert the plug of a loose cable in the wall outlet.
• Remove the battery block. When the power tool is not being used, prior to maintenance and
when changing tools such as the clamping chuck, and drill.
• The tool is suitable for use as a screwdriver and drill.Any other application is specifically
excluded.
3. MOUNTINGACCESSORIES
Prior to mounting an accessory always remove the battery.
Fitting and removing drill cutters
Fig. B
In addition to drill cutters, the tool can also accommodate screwdriver bits with a hexagonal
shaft.
• Loosen the drill chuck (4) by rotating the hand-grip (9).
• Insert the shaft of the drill cutter into the chuck.
• Tighten the drill chuck so that the drill cutter is firmly clamped.
• Rotate the drill chuck in the opposite direction when you wish to change the cutter.
Connecting and removing the battery
Fig. C
Ensure that the exterior of the battery block or tool is clean and dry before
connecting the charger.
• Ensure that the direction reversing switch (6 Fig.A) is in the central position in order to
prevent the appliance from being switched on unexpectedly.
• Insert the charger (5) into the base of the appliance, as shown on the illustration. Push the
battery until it latches in.
10
GB
D
NL
F
E
P
I
S
SF
N
DK