POWER ELEKTRONIK PWR33 User manual

PWR33 COMMERCIAL DC CHARGER
60kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

PWR33 COMMERCIAL DC CHARGER 60kW-120kW
User Manual
Copyright Information
Power Elektronik San. ve Tic A.Ş. Copyright, all rights reserved. The content is subject to change without
notice. No part of this manual can be reproduced, copied, translated or transmitted in any form or by any
means without the prior written permission of the original manufacturer. Information provided in this manual
is intended to be accurate and reliable. However, the original manufacturer assumes no responsibility for its
use, or for any infringements upon the rights of third parties that may result from its use.
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

Danger
Some parts of the power system are operated with high voltage. Direct contact or indirect contact
with these parts through wet objects can be fatal.
Caution
Static electricity generated by the human body can damage static-sensitive components on the
board, such as large-scale integrated circuits (ICs). Before touching the device, holding the card,
circuit board, IC chip, etc., in order to prevent the human body from damaging the sensitive
components, you must wear an anti-static wrist and ground the other end of the ESD-preventive
wrist.
Danger
It is strictly forbidden to short-circuit the positive and negative poles of the power distribution
system DC power supply or short-circuit the non-grounding pole to the ground. The power supply
equipment is a constant voltage DC power supply equipment, and short circuit will cause
equipment burnout and personal safety hazard.
Danger
It is strictly forbidden to carry out high voltage and alternating current in thunderstorms.
Danger
Construction operations on high voltage lines may result in fire or electric shock. The area where
the AC cable is routed and routed must comply with local regulations and specifications. Only
those with qualifications for high voltage and AC operation can perform high pressure operation.
Safety Precautions
Please read the operating instructions and precautions carefully before starting the operation to reduce the accident. The
“Caution, Warning, and Danger” items in the product and product manuals do not represent all safety precautions that
should be followed, and are only supplementary to various operational safety precautions.
In the operation of our products and equipment, we must abide by the safety regulations of relevant industries and
strictly abide by the relevant equipment precautions and special safety instructions provided by Power Elektronik SAN.
A.Ş.
Electrical Safety
High Voltage
The installation of AC power equipment must comply with the safety regulations of relevant industries. Personnel
performing AC equipment installation must have high-voltage, AC, and other operational qualifications.
It is strictly forbidden to wear conductive objects such as watches, bracelets, rings, etc. on the wrist during operation.
When you find that the cabinet is watered or wet, turn off the power immediately. When operating in humid environment,
moisture should be strictly prevented from entering the equipment.
On the switches and buttons that are not allowed to be operated during installation, the prohibition operation sign must be
hung.
Tools
Warning
Special tools must be used for various operations of high voltage and alternating current
Thunderstorm
In thunderstorms, strong electromagnetic fields are generated in the atmosphere. Therefore, in order to avoid lightning
damage to the equipment, it is necessary to do a good grounding of the equipment in time.
Short Circuit
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
Static Electricity
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

The polarity of the cables and interface terminals must be strictly checked during DC live working.
DC power distribution operation space is compact, please pay attention to choose operating space before any operation.
Operation must use insulation tools.
When charging operation, you must pay attention to the tension of the hands, wrists and arms to prevent the tool or the
human body from moving too much and causing accidents.
Others
Sharp corner of object
Warning
Wear protective gloves when handling equipment by hand to prevent cuts from sharp objects.
Power cable
Caution
Make sure the cable label is correct before connecting the cable.
Signal line
Caution
The signal cable should be bundled separately from the power cable. The distance between the
straps is at least 150mm.
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

Table of Contents
1. Overview................................................................................................................................................................................................. 1
1.1 Main features..............................................................................................................................................................................1
1.2 Model description........................................................................................................................................................................2
1.3 Dimensions.................................................................................................................................................................................2
1.4 Technical parameters..................................................................................................................................................................3
2.Operation..................................................................................................................................................................................................4
2.1 Beacons........................................................................................................................................................................................4
2.2 Boot up.........................................................................................................................................................................................4
2.3 Standby........................................................................................................................................................................................4
2.4 How to charge………………………………………………………………………………………………………………………..........5-6
2.5 Simultaneous charging……………………………………………………………………………………………………………………..7
2.6 How to stop…………………………………………………………………………………………………………………………………8
2.7 Maintenance…………………………………………………………………………………………………………………………….........9
2.7.1 How to enter maintenance interface……………...................................……………………………………………… …......9
2.7.2 What parameters to configure………………………………………………………………………………………………10-11
General settings………………………………………………………………………………………………………………….10
Network and OCPP settings…………………………………………………………………………………………....….......…11
Meter Management settings……………………………………………………………………………………………………11
Charging record……………………….…………………………………………………………………………………………11
Fault record………………….………………………………………………………………………………………….…………..11
3.Routine maintenance............................................................................................................................................................................ 12

❶ Overview
The DC fast charging station is a dual DC outlets (CHAdeMO and CCS) 60 to 120kW (max up to 160kW) fast charger
with an optional Type-2 AC output up to 22kW that can be configured to meet different charging needs of both European
and North American customers. It supports simultaneous charging and balancer reel for advanced cable management.
With user-friendly interface display and control guidance function, customers can complete the charging process easily.
It is IP54 rated which makes it suitable for outdoor & indoor public charging, and commercial places charging application.
1.1 Main Features
•Modular design, convenient for daily system upgrade and maintenance. Each module has undergone repeated
iterations and long-term verification to ensure the stability and reliability of the system.
• Its metal casing and semi-gross coating ensure the appearance of the texture and meet the long-term outdoor use.
• Compliant with OCPP 1.6 and above enables it to connect to the global EV charge management platform without
additional integration and matching.
• It CCS, CHAdeMO and AC multiple charging outlets option which make it suitable for various EV charging
simultaneously and reduce unnecessary extra charger purchase costs.
• The 7-inch display and unique UI offer good user-friendly and convenient charging operation. It can display at
outdoor high-brightness environment and adapt to -30~70°C environment.
• The lit LED light strip allows users to quickly find the location of the charger at night and perform accurate operations.
•Mobile app integration feature provides users the convenience of remote operation and real-time charging status
reminders.
•Linux embedded operating system, with 32-bit embedded processor as the core unit, supports Ethernet, 3/4G
communication.
•Remote upgrade and local upgrade functions, which can upgrade the charger software locally or remotely when
needed.
• Adopts 1.0S multi-function watt-hour meter to accurately measure the charging.
Balancer reel
Power module
air inlet
Lift up slots
Exit CCS cable
Exit AC cable
CCS
connector
AC
connector
CHAdeMO
connector
7” display
Exit CHAdeMO
cable
Emergency
button
Power module
air outlet
LED strip
1
Handle
Beacons
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
Lift eyebolts
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

1.2 Model Description
The model description of the charging system is shown as below.
COMMERCIAL DC CHARGER
122kW Total Output
CHAdeMO Connector
CCS Combo Connector
Charger cabinet model
DC POWER CHARGER
1.3 Dimensions
Dimensions in mm.
2
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

1.4 Technical Parameters
Specification
Model
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
Structure
Description
Application scenes
Parking lot/Public charging station
Housing material
Metal case
Dimension (L x W x H)
700 x 725 x 1900mm
Installation method
Floor-stand type
Cable routing
Bottom inlet wiring, top outlet wiring
Weight
320kg
Cable length
5m
Compliance
IEC 61851, IEC 62196, CHAdeMO
Outlet numbers
3
Electrical
Specification
Input voltage
400V +/-10% 3-phase + PE + N
Input frequency
50Hz/60Hz
Connector type
AC: Type-2 tethered cable, DC: CHAdeMO JEVS G105, CCS Combo-2
Rated power
CHAdeMO: 60kW, CCS Combo: 100kW, AC up to 22kW
Measuring accuracy
Level 0.5
Output voltage
CCS: 200-750V, CHAdeMO: 200-500V, AC: 400V
Output current
CCS: 0-200A DC, CHAdeMO: 0-125A DC, AC: 32A
Efficiency
≥94%
Power factor
≥0.99
Function
Design
User Interface
7” touch screen, Emergency button, LED indicator,
RFID reader
Communication
CAN, PLC, PWM
Ethernet
10/100 BaseTX (TCP-IP)
Cellular
LTE modem, GPRS/3G/4G
Interface protocol
OCPP 1.6 JSON
Environment
Condition
Application place
Indoor/Outdoor
Working temperature
-30 °C – +55 °C
Working humidity
5% – 95% without condensation
Altitude
< 2000m
Protection grade
IP54
Cooling
Fan cooling
MTBF
17520 hours
Security design
Over/under voltage protection, overload protection, current leakage protection,
grounding protection, over temp protection, lightening surge protection
3
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

The DC Charger is operated via the LCD Touch screen on the front panel. Charging progress can be started by RFID
Card, scanning a QR Code and Smartphone Applet control (need operation platform and Ethernet support and
smartphone applet) or manually.
2.2 Boot up
When the charger powers on, the below Boot Up interface shows the customer Logo.
4
❷ Operation
2.1 Beacons
Over each connector there is a beacon light, it indicates the state of charge in which the connector is located.
CCS
LED Beacon
CHAdeMO
LED Beacon
AC
LED Beacon
2.3 Standby
After boot up self-checking completed, the display automatically enters the Standby interface.
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
Colors
Action
Status
Always on
Standby
Always on
Connected
Flicker
Charging
Always on
Completed
Flicker
Fault
Press the START
button to enter
connection interface.

1. Press the START button of Standby Interface to enter Connection interface.
2. Select the plug compliant with your vehicle on the display and connect the charger to your car. Wait for
connection status checking completed successfully.
Note:
I. The system leaves user 180s for connection, if times out, display will return to Standby interface.
II. If press Cancel button, display will return to Standby interface.
2.4 How to Charge
4. You can choose to use RFID card or mobile app for authentication by pressing the corresponding icon on
the authentication selection interface.
5
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
3. After connection is established, the display will enter authentication selection interface.
4.1 If you choose RFID card for authentication, swipe your membership card at hand.
Press this icon to
choose RFID card
authentication
Press this icon to
choose mobile app
authentication
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

4.2 If you choose mobile app for authentication, scan the QR code with your smartphone application.
Note:
I. User CARDS are uniformly issued by operators.
II. If you choose QR code scanning, the authorization will be performed on your smartphone application.
5. After authentication passed, the charging will start. The display will show the charging details interface.
Press the info icon for more
detailed charging data
Press the info icon, more detailed charging data will be displayed on the screen.
6
Note:
I. The detailed data table will automatically disappear after shown up for 60 seconds.
II. User can return to the charging information interface by pressing the info icon again.
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
Use this slider to view
more detailed data
Press the info icon again
to return to charging
details interface
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

2.5 Simultaneous Charging
If another user comes to start another charging, follow below steps to initiate.
1. Select the plug which is compliant with your car and not popped out. Connect the charger to your car.
Note:
I. Simultaneous charging is only available for the EV which has different charging plug compared to the first
charging car.
II. Both AC and DC charging support simultaneous charging.
7
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
3. After connection is established, the display will enter authentication selection interface.
Press this icon to
choose RFID card
authentication
Press this icon to
choose mobile app
authentication
The plug icon which is
not popped out
2. Wait for connection status checking completed successfully.
4. Follow the same authentication steps in “How to Charge” section to complete charging process.
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

8
2.6 How to Stop
A. Card swiping to start charging mode.
1. Swipe the card again to stop charging.
2. Enter Billing interface automatically.
B. Smartphone APP to start charging mode.
1. Operate on the mobile APP to stop charging.
2. Enter Billing interface automatically.
3. Press the information icon on, the display will show more detailed information.
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
3. Press OK button to complete charging process. Charger connection interface displays. Unplug the connector and
return it to the charger holster.
Press OK button to
complete charging process.
4. Unplug the connector and return it to the charger holster.
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

1. Click the top left area of the screen to initiate Maintenance interface.
9
The hidden
Maintenance interface
button is here.
Press and hold this
area for 1 second to
enter Maintenance
interface.
2. Input password for verification to enter Maintenance interface.
-At Maintenance interface, you can perform parameter setting query, charging record of the charging facility, fault
record query, management card binding and data export and etc.
-The modified value will be saved after clicking Save button, and will be effective after clicking Back button to restart.
-Maintenance interface can only be accessed in the non-charging state.
2.7 Maintenance
2.7.1 How to enter maintenance interface
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
Note:
• The default password of all interfaces is 12345678.
• You can customize the password for each permission in the subsequent settings interface.
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

1. General setting
10
2. Network and OCPP setting
I. Local network setting on Page 1.
II. LTE network setting on Page 2.
Input the corresponding parameters or click DHCP to obtain the network configuration parameters automatically.
Install the 4g module of the specified model inside the charging station and choose the corresponding parameters to use
the LTE networking function.
2.7.2 What parameters to configure
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

11
5. Fault record
3. Meter management setting
4. Charging record
III. OCPP setting on Page 3 & 4.
After the charging station is successfully connected to the network, input OCPP configuration parameters obtained
from the charging platform operator. Afterwards the charger will automatically perform OCPP connection.
The parameters include:
a. IP address
b. Port
c. OCPP version
d. Server URL
e. Heartbeat
When communication is established, above parameters will be combined following this rule: ws:// IP + Port + Url
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual

❸ Routine maintenance
The charging station needs to be regularly checked and perform routine maintenance operations. The specific daily
maintenance contents are as follows:
-Prohibit non-professionals from opening the charger housing and turning on / off the power.
-When the front door is open, it is forbidden to touch any metal parts except the case and door handle.
-Do not operate flying wires, connecting wires and jumpers.
-Check the operating status of the charger monthly, such as MCCB, switches, lightning arresters, charging connectors,
charging modules and etc..
-Check the power limit and single-phase line connection of the distribution box every month.
-Clean the internal dust of the charger once a month.
-Use a dry cloth to clean the dirt of the charging connector monthly, wipe it, and keep the charging connector dry. Do
not drag on the ground during use to avoid abrasion
12
PWR33 COMMERCIAL DC CHARGER 60kW-120kW User Manual
POWER ELEKTRONİK SAN. TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone] W: https://www.powerelektronik.com E:[email protected]

CONTACT US
POWER ELEKTRONİK SAN. VE TİC. A.Ş.
Power Plaza, Armağan Evler Mh. Diriliş Cd, İpekçi
Sk. No:12 PK : 34760 Ümraniye/İstanbul, TURKEY
T: ([phone]
W: https://www.powerelektronik.com.tr
E: [email protected]
POWER ELEKTRONİK SAN. VE TİC. A.Ş. Reserves the right to
make changes to this user manual and/or product without further
notice.