Power Fist 9123837 User manual

V1.0 9123837
Please read and understand all instructions before use. Retain this manual for
future reference.

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SPECIFICATIONS
Load Capacity 800 lb (362 kg)
Lift Range 6-7/8 to 28 in.
Caster 2-1/2 in., rubber
Material Steel
Finish Powder Coat
Dimensions (L x W x H) 67-3/4 x 31-7/8 x 8 to 29-1/8 in.
INTRODUCTION
The service lift can raise a snowmobile high enough to access the lower chassis
for repairs and maintenance. A manual hydraulic jack operates with a hand
crank.
SAFETY
WARNING! Read and understand all instructions before using this tool.
The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual. A
notice is an alert that there is a possibility of property damage, injury or death
if certain instructions are not followed.
DANGER! This notice indicates an immediate and specic hazard that will result in
severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specic hazard or unsafe practice that could result in
a serious injury if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in
minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specic hazard or unsafe practice will result in
equipment or property damage, but not personal injury.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean, well-lit
and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from
the work area.
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3. Store unused tools properly in a dry, safe and secure location to prevent
rust, damage or misuse.
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National Standards
Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side protection
for the eyes. Eye protection equipment should comply with CSA Z94.3-07
or ANSI Z87.1 standards based on the type of work performed.
2. Wear steel toe footwear or steel toe caps to prevent a foot injury from
falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to avoid
personal injury or damage to tool.
1. Do not operate any tool when tired or under the inuence of drugs,
alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the
moving parts of a tool. Keep long hair covered or bound.
SPECIFIC SAFETY
WARNING! DO NOT let comfort or familiarity with product (gained from
repeated use) replace strict adherence to the tool safety rules. If you use
this tool unsafely or incorrectly, you can suer serious personal injury.
WARNING! No one should be on the snowmobile once the lift is active.
Anyone near the vehicle may be seriously injured or killed if the
snowmobile tips over. Ensure each person has an unobstructed escape
route away from the work area.
1. Use the correct tool for the job. This tool was designed for a
specic function. Do not modify or alter this tool or use it for
an unintended purpose.
2. Know the weight of the load being lifted. Do not exceed the maximum
capacity (see Specications). Overloading can cause damage to or failure
of the jack.
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3. Do not work beneath the snowmobile once it raised o the ground.
Always make sure you can escape if the vehicle falls o the lift.
4. Balance the snowmobile's weight over the lift evenly to prevent it from
falling o the lift.
5. Do not exceed a 90º angle when raising the lift support bar. Exceeding this
angle can damage the lift and may cause an accident if it has a structural
failure.
6. Never move a loaded lift. Determine the lift's nal position, then move the
vehicle over the lift.
7. Before lowering the load, ensure that there are no obstructions
underneath and that all the people are standing clear.
8. Lower the load in a slow and controlled manner to prevent shock loading.
Shock loading may cause the device to fail and lead to property damage
and/or severe personal injuries.
LIFTING PRECAUTIONS
1. Do not exceed the maximum capacity to prevent equipment failure or
damage.
2. Inspect the device before each use. Do not use if it is bent, cracked,
damaged or has been subjected to a sudden or unexpected (shock) load.
3. Ensure that all applicable pins, bolts and nuts are rmly tightened before
using.
4. Use only with accessories rated to handle the forces exerted by the device
during operation. Other accessories may break and forcefully launch
pieces.
5. Do not place your hands between moving components.
HYDRAULIC PRECAUTIONS
DANGER! Seek immediate medical attention if hydraulic uid under
pressure penetrates your skin. See Injection Injury precautions for
instructions before using a pressurized hydraulic system.
1. Do not touch or handle components while under pressure. Hydraulic uid
escaping under pressure has sucient force to penetrate your clothing
and skin. A pinpoint hole may inject hydraulic uid into your body. Seek
immediate medical attention if this occurs (see Injection Injury).
2. Never exceed the hydraulic system’s load capacity (see Specications).
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3. Do not adjust the hydraulic system’s relief setting. The settings are preset
by the factory.
4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,
sprayed or spilled. Allow the hydraulic system to cool before conducting
maintenance.
5. Hydraulic components require regular inspection. Release all pressure
from the system before you inspect it. Replace damaged hydraulic parts
with identical manufacturer's components.
6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can
fail suddenly and create a hazardous condition.
7. Hydraulic uid has a combustible ash point of 200°F (93°F). Do not
expose the uid to an ignition source.
8. Change your clothing immediately if sprayed with hydraulic uid. Store
clothing or rags contaminated with hydraulic uid in an approved metal
safety can with a spring-closing lid and venting designed to contain a re.
9. Only use hydraulic uid in the jack. Do not substitute or mix brake uid,
or any other uid, with the hydraulic uid. This can result in a jack failure
and injure the user or bystander.
INJECTION INJURY
DANGER! Seek immediate, professional medical treatment if uid
penetrates your skin. It may feel like a pricking or sting. Do not wait
for the appearance of symptoms. A toxic reaction can occur from the
exposure. Delay in treatment can lead to amputation or death.
Inform the medical sta that you have a uid penetration injury as soon as you
arrive at the medical facility. The severity of the symptoms will depend on the
type of uid injected. Bring the Safety Data Sheet for the uid with you to the
medical facility if possible.
INJECTION PRECAUTIONS
Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure
from the tool has sucient force to penetrate your clothing and skin. Follow
the precautions below to avoid an injection injury.
1. Always check for leaks wearing a face shield, safety goggles, rubberized
gloves and protective clothes.
2. Release all pressure from the system before you inspect it.
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3. Do not use your hands to detect a leak. Use a large piece of wood,
cardboard or paper and watch for discolouration.
4. Replace damaged parts with identical manufacturer's components to
ensure it is rated to handle the pressure.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in a
malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for damage.
CONTENTS
Make sure that all items in the parts list are included.
ASSEMBLY AND INSTALLATION
1. Lay the frame (#1) down on a at,
level surface (Fig. 1).
2. Attach a caster bracket (#8) to each
end of the front brace. The curved
ange goes under the frame (Fig. 1).
3. Slide an M10 at washer (#11) onto
two M10 x 45 bolts. Insert each
bolt through the bracket and brace.
Secure each with an M10 washer
(#11) and M10 Nut (#11) (Fig. 1).
4. Repeat steps 2 and 3 with the
remaining three caster brackets. The
caster brackets on the open end of the frame are installed on the outer
sides.
5. Insert a caster (#7) into each bracket through the bottom (Fig. 1-1). Secure
each of them with a locknut (Fig. 1).
6. Finish tightening all the nuts on the frame and casters to 32 ft-lb or 43
N-m with a torque wrench.
FIGURE 1.
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7. Place the jack base (#4) on top of the
frame with the curve facing upward.
Set each leg on the outside of the
frame. Align the base's bolt holes
with the frame's side bolt holes on
the closed end (Fig. 2).
8. Slide an M10 at washer (#10) onto
an M10 x 65 bolt (#10) and insert the
bolt through a jack base leg and the
frame from the outside. Secure with an M10 washer (#10) and nut until
hand-tight. Repeat on the other side (Fig. 2).
9. Tighten each nut further with a wrench and check that the jack base can
still swing upwards easily.
10. Place both swing arms (#3) at the midpoint of the frame, Place them on
the outside (Fig. 3).
11. Slide at washers (#10) onto two M10 x 65 bolts.
12. Align the bolt hole on the open end
of each swing arm with the midpoint
bolt hole. Insert an M10 x 65 bolt
through the swing arm, then the
frame. Slide another washer (#10)
onto the bolt and secure with an M10
nut (#10). Repeat on the other side
(Fig. 3).
13. Check that the swing arms can move
freely. Loosen or tighten the bolts
as necessary. Lay the swing arms on
the rear caster brackets.
14. Place the support bar (#2) with the cross beam between the jack base
arms and the open end between the swing arms. Align the bolt holes.
FIGURE 2.
FIGURE 3.
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15. Slide an M10 washer over each of
four M10 x 65 bolts. Slide a bolt from
the outside through each of the jack
base's arms and through the support
bar. Slide an M10 washer onto each
bolt and secure with an M10 nut (Fig.
4).
16. Slide a bolt from the outside through
each of the swing arms and through
the support bar. Slide an M10 washer
onto each bolt and secure with an M10 nut (Fig. 4).
17. Check that the support bar lifts smoothly. Adjust the nut's tightness to
avoid binding or shifting.
18. Lay the long ram hydraulic jack (#5)
on the frame with the piston next
the bracket on the frame's mid-cross
beam.
19. Slide an M10 washer onto an M10 x
65 bolt. Prepare a second bolt in the
same way.
20. Align the piston bolt hole between
the brackets. Insert the bolt through
the brackets and the piston (Fig.
5-2). Slide an M10 washer onto the
protruding bolt. Secure with an M10
nut. Tighten with a wrench.
21. Lift the assembled lifting frame upward to align the jack base brackets
with the cylinder's connection point. You may need to place blocks under
the arms to stabilize the frame and free your hands.
22. Insert the second M10 x65 bolt
through the jack base brackets and
the cylinder connection point (Fig.
5-1). Slide another M10 washer onto
the bolt and secure with M10 nut.
Tighten with a wrench.
23. Screw each bumper (#9) into the end
(#6) of the support bar ends (Fig. 6).
FIGURE 4.
FIGURE 5.
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FIGURE 6.

24. Place the end of the crank handle over the hex anvil (22mm) on the
end of the long ram hydraulic jack (Fig. 6).
OPERATIONS
1. Move the snowmobile lift to the work area.
2. Place the hand crank over the jack's anvil and turn the handle
counterclockwise to fully lower the lift.
3. Maneuver the snowmobile over the lift. Try to position it so the
snowmobile's weight is evenly distributed.
4. Turn o the engine if it is running and allow to cool before touching the
vehicle.
5. Rotate the hand crank clockwise to raise the vehicle until it is just o
the surface. Check that it is properly balanced and adjust the position, if
necessary.
6. Continue raising the lift until the jack base and swing arms are at a 90º
angle to the frame. Do not over-extend the ram or stop before the arms
are at 90º.
7. Remove the hand crank and proceed with your task.
8. When ready, place the hand crank over the anvil and rotate the handle
counterclockwise until it is fully lowered and the vehicle is resting on the
ground.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is ecient, easier to
control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or
worn components. Only use identical replacement parts when servicing.
3. Keep the tool handles or gripping surfaces clean and dry.
4. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd. for
replacements.
5. Have a qualied technician inspect the jack:
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a. Once a year.
b. After receiving a shock load. Take the jack out of service until the
technician certies that it is safe to use.
WARNING! Only qualied service personnel should repair the tool. An
improperly repaired tool may present a hazard to the user and/or others.
HYDRAULIC RAM MAINTENANCE
Monthly maintenance is recommended for the hydraulic ram. Any restrictions
due to dirt, rust, etc. can cause the either slow movement or extremely rapid
jerks, damaging the internal components. The following steps are designed to
keep the jack maintained and operational.
You may need to remove the hydraulic jack from the tool before servicing.
1. Lubricate the cylinder and the pumping mechanism with light oil.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic
oil leaks.
3. Inspect the hydraulic ram immediately if it was subjected to an abnormal
load or shock load.
4. Remove any hydraulic jack from service that is damaged, worn down or
operates abnormally, until repaired by an authorized service technician.
5. Check and maintain the ram oil level.
6. Always store the hydraulic ram in the fully retracted position. This will
help protect critical areas from corrosion.
7. Do not use brake or transmission uids or regular motor oil as they can
damage the seals. Always purchase and use products labeled Hydraulic
Oil.
BLEEDING THE HYDRAULIC SYSTEM
Bleed excess air from the hydraulic system as follows:
1. Open the release valve by turning it counterclockwise.
2. Remove the oil ller screw and ll the hydraulic jack with hydraulic uid.
3. Wait 5 minutes for trapped air to rise to the surface.
4. Rotate the hand crank several times to eliminate any air in the system.
5. Check the oil ller hole and if necessary, top o with more hydraulic oil.
6. Restore the oil ller screw. Close the release valve by turning clockwise.
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7. Test the ram several times for proper operation before putting it into use.
Do not use the ram if it still does not appear to be working properly. Have
a qualied service technician service or repair the hydraulic system.
REPLACE THE HYDRAULIC OIL
Replace the hydraulic oil annually.
The oil can be removed by using a uid extractor tool.
FLUID EXTRACTOR TOOL
1. Retract the ram and remove the oil ller plug.
2. Follow the instructions for your uid extractor tool to remove the old
hydraulic oil.
3. Follow the instructions for Rell the Hydraulic Jack.
MANUAL OIL REPLACEMENT
1. Relieve pressure from the system by opening the release valve, then
loosening the oil ller plug.
2. Remove the oil ll plug.
3. Lay the jack on its side and drain the oil into a suitable container. Dispose
of used hydraulic oil in accordance with local by-laws.
4. Stand the jack on its base and wipe o any excess oil.
5. Follow the instructions for Rell the Hydraulic Jack.
REFILL THE HYDRAULIC JACK
The jack may become less ecient when the hydraulic oil level is too low or
contaminated by metal particulate through normal wear-and-tear.
1. Retract the ram and remove the oil ller plug.
2. Check and maintain the ram oil level.
• Check the oil level with the oil dip stick. Use a long plastic cable tie
as a substitute if the unit does not have a dipstick.
3. Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug
opening.
a. Place a funnel into the oil ll neck. The funnel opening should be
wide enough to prevent the oil from collecting in the funnel’s cone.
b. Pour oil into the funnel. Allow the oil to settle for one minute and
recheck the level. Repeat until the desired level is reached.
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4. Follow the steps in Bleeding the Hydraulic System.
5. Insert the oil ller plug and hand tighten.
6. Wipe up any spilled oil. Dispose of oil soaked rags in a proper hazardous
waste container.
FLUSHING THE VALVE
Contaminants may block the release valve, causing issues when attempting to
lower a load. Clear the valve with the following steps.
1. Lower the ram and securely close the release valve.
2. Manually lift the ram several inches.
3. Open the release valve and force the ram down as quickly as possible.
LUBRICATION
Inspect and lubricate the tool when required. Only use light oil to lubricate the
tool. Other lubricants may not be suitable and could damage the tool or cause a
malfunction during use.
Clean and lubricate all moving parts.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws for
electronic devices, batteries, oil or other toxic liquids.
DO NOT pollute the environment by allowing uncontrolled discharge of
waste oil.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not function
properly or parts are missing. If unable to do so, have a qualied technician
service the tool.
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SNOWMOBILE LIFT
Problem(s) Possible Cause(s) Suggested Solution(s)
Metal on
metal sound
is heard.
1. Bolts are too
tight.
2. Lubricant required
at contact points.
1. Loosen bolts a quarter turn and test for
smooth movement.
2. Loosen bolt slightly and apply grease to the
gap to reduce friction. Retighten the bolt.
Move the component to spread the grease.
Damage to
the lift's
frame.
1. Cracks in frame.
2. Rust on frame's
components.
3. Bent jack base,
swing arm or
frame.
When faced with a choice of replacing or repairing
a damaged component, it is better to replace the
component. There may be additional damage that
you are unable to see. Always have a certied
individual conduct repairs and tests to the crane's
structure.
1. Exceeded weight capacity or metal fatigue
from regular use. Disassemble the lift
and repair (weld) or replace damaged
components.
2. Check if rust is only on the surface or if it
has penetrated the metal. Remove surface
rust and repaint section. When rust has
penetrated structure, repair or replace the
component.
3. Exceeded weight capacity or impacted
against a structure. Replace the damaged
component. A straightened component may
still be weak and could fail.
JACK TROUBLESHOOTING
Problem(s) Possible Cause Suggested solution
Jack will not lift
load.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Air is trapped in the
hydraulic system.
4. Hydraulic oil level is low.
1. Close the release valve rmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Bleed air from the system.
4. Check the oil ller hole and if
necessary, top o with more
hydraulic oil.
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Problem(s) Possible Cause Suggested solution
Jack will lift, but
will not maintain
pressure.
1. The release valve is not
closed tightly.
2. Overloaded the jack.
3. Hydraulic unit is
malfunctioning.
1. Close the release valve rmly.
2. Reduce load or use a jack with a
greater lift capacity.
3. Malfunctions:
a. Replace the seals.
b. Have a qualied technician
service the tool.
Will not lower
after loading.
1. Reservoir is overlled.
2. Linkages are binding.
3. Contaminated release
valve.
1. Drain oil to the proper level.
2. Clean and lubricate all moving
parts.
3. See Care & Maintenance -
Flushing the Valve.
Poor lift
performance.
Or
Will not lift to the
max. height.
1. Hydraulic oil level is low.
2. Air is trapped in the
hydraulic system.
1. Add oil to the proper level.
2. Bleed air from the system.
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PARTS BREAKDOWN
PARTS LIST
# Description QTY
1 Base Frame 1
2 Support bar 1
3 Swing arm 2
4 Jack base 1
5 Long Ram Hydraulic Jack 1
6 Crank handle 1
7 Caster and locknut 4
8 Caster bracket 4
# Description QTY
9 Bumper 2
10 Bolt M10 x 65 10
10 Flat washer M10 20
10 Nut M10 10
11 Bolt M10 x 45 8
11 Washer M10 16
11 Nut M10 8
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V1,0 9123837
Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.
Conservez ce manuel afin de pouvoir le consulter plus tard.

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SPÉCIFICATIONS
Capacité de charge 800 lb (362 kg)
Plage de levage 6 7/8 à 28 po
Roulette Caoutchouc de 2 1/2 po
Matériau Acier
Finition Revêtement en poudre
Dimensions (long. x larg. x haut.) 67 3/4 x 31 7/8 x 8 à 29 1/8 po
INTRODUCTION
Le pont élévateur peut lever une motoneige à une hauteur susante pour
accéder au châssis inférieur pour eectuer des travaux de réparation et
d’entretien. Un cric hydraulique manuel fonctionne à l’aide d’une manivelle.
SÉCURITÉ
AVERTISSEMENT! Veuillez lire et comprendre toutes les instructions
avant d’utiliser cet outil. L’opérateur doit respecter les précautions
élémentaires pour réduire le risque de blessure corporelle ou de
dommage à l’équipement.
DÉFINITIONS DE DANGER
Veuillez vous familiariser avec les avis de danger qui sont présentés dans ce
manuel. Un avis est une alerte indiquant qu’il existe un risque de dommage
matériel, de blessure ou de mort si on ne respecte pas certaines instructions.
DANGER! Cet avis indique un risque immédiat et particulier qui entraînera des
blessures corporelles graves ou même la mort si on omet de prendre
les précautions nécessaires.
AVERTISSEMENT! Cet avis indique un risque particulier ou une pratique non sécuritaire
qui pourrait entraîner des blessures graves si on omet de prendre les
précautions nécessaires.
ATTENTION! Cet avis indique une situation possiblement dangereuse qui peut
entraîner des blessures mineures ou modérées si on ne procède pas de
la façon recommandée.
AVIS! Cet avis indique un risque particulier ou une pratique non sécuritaire
qui entraînera des dommages au niveau de l’équipement ou des biens,
mais non des blessures corporelles.
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AIRE DE TRAVAIL
1. Travaillez dans un environnement de travail sécuritaire. Gardez votre aire
de travail propre, bien éclairée et exempte de toute distraction. Placez les
lampes de façon à ne pas travailler dans l’ombre.
2. Assurez-vous que les personnes qui ne portent pas l’équipement de
sécurité approprié ne se trouvent pas à proximité de l’aire de travail.
3. Rangez les outils inutilisés correctement dans un lieu sécurisé et sec pour
empêcher la rouille, les dommages ou un mauvais usage.
SÉCURITÉ PERSONNELLE
AVERTISSEMENT! Portez de l’équipement de protection individuelle
homologué par l’Association canadienne de normalisation (CSA) ou
l’American National Standards Institute (ANSI).
ÉQUIPEMENT DE PROTECTION INDIVIDUELLE
1. Portez toujours des lunettes antiprojections qui orent une protection
frontale et latérale pour les yeux. L’équipement de protection des yeux
devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 en fonction
du type de travail eectué.
2. Portez des chaussures à embout d’acier ou à coquilles d’acier pour
prévenir les blessures aux pieds dues à la chute d’objets.
PRÉCAUTIONS PERSONNELLES
Gardez le contrôle de l’outil, de vos mouvements et de l’environnement de
travail pour éviter les blessures corporelles ou le bris de l’outil.
1. N’utilisez pas l’outil si vous êtes fatigué ou sous l’eet de drogues, d’alcool
ou de médicaments.
2. Évitez de porter des vêtements ou des bijoux pouvant s’emmêler dans les
pièces mobiles d’un outil. Gardez les cheveux longs couverts ou attachés.
SÉCURITÉ SPÉCIFIQUE
AVERTISSEMENT! Peu importe votre aisance ou votre familiarité avec le
produit (à force de vous en servir), respectez TOUJOURS et strictement
les règles de sécurité. Si vous utilisez cet outil de façon dangereuse ou
incorrecte, vous pouvez subir des blessures corporelles graves.
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