Power Fist 8001060 User manual

18VoltCordless
ReciprocatingSaw
8
80 00 01 10 06 60 0
Owner’s Manual

SafetyPrecautions
Warning: For your own safety, read the instruction manual before operating
this equipment.
The purpose of these safety guidelines is to attract your attention to possible
hazardous conditions.
1. Keep all safety devices in place and in working order.
2. Remove adjusting keys and wrenches. Form the habit of checking to see
that keys and adjusting wrenches are removed from the tool before
turning it on.
3. Keep work area clean, cluttered areas invite accidents. Keep work area
well lit.
4. Do not operate tools in a dangerous environment. Don’t use power tools
in damp or wet locations, or where any flammable or noxious fumes may
exist.
5. Keep children and visitors a safe distance from work area.
6. Store tools in a safe and dry location, out of reach of children.
7. Do not force a tool, it will operate better and more safely at the rate for
which it was designed. Avoid overloading the saw. Always use sharp
blades. Do not apply excessive pressure to the saw while using. If the
blade stops abruptly or becomes blocked, release the trigger at once.
Extract the blade and determine what happened to cause this and rectify.
8. Use the correct tool for the application.
9. Use the proper extension cord for the charger. Ensure cord is in good
condition and is of proper gauge for the amperage of the tool. An
undersized cord can cause a drop in line voltage, resulting in loss of
power and overheating. Always replace damaged extension cords.
Minimum gauge (AWG) for Extension Cords
Amperage Length
25 ft 50 ft 100 ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 None

10. Dress properly. Avoid loose clothing, neckties, or jewellery that may
become caught in moving parts. Tie back long hair.
11. Warning: Operating this tool has the potential to propel debris into the
air which can cause eye injury. Always wear CSA approved safety
glasses or goggles and a face or dust mask when operating the saw.
Everyday eyeglasses do not provide sufficient protection from debris,
they are NOT safety glasses.
12. Use a clamp or vice to hold the part to be machined. This is safer than
holding it with one hand, and frees both hands to operate the tool.
13. Do not over reach, adopt a stable, balanced position when working.
14. Maintain tools with care. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing the
accessories.
15. Disconnect tools before servicing and changing accessories, such as
blades, bits and cutters.
16. Check damaged parts. Before further use of a tool, a guard or any other
damaged part should be inspected to ensure it can still perform it's
intended function. Check for misalignment, binding of moving parts, or
mounting. Any damaged part should be promptly repaired or replaced.
Inspect the saw before use. Run the saw before using to ensure all parts
are running smoothly and there are no abnormal sounds or sparks. Have
the unit serviced immediately if any defect is found.
17. Never leave a running tool unattended. Turn power off, and do not leave
a tool until it comes to a complete stop.

Battery Safety
1. Read all instructions and warnings on the battery and charger before
changing the battery.
2. Charge only with the supplied charger and battery.
3. Do not expose battery or charger to wet or rainy conditions.
4. Do not touch battery poles with any conductive materials. Touching any
two poles at the same time causes an electrical short condition and can
cause sparks, electrical shock or fire.
5. Do not store battery with conductive materials.
6. Do not throw battery into fire.
7. If charger light fails to come on, check the incoming power supply. If
power source is OK, then the fuse inside the charger needs replacement.
Charger should only be serviced by a qualified technician.
8. Charger has a polarized plug (one prong is wider than the other.) Do not
attempt to modify the plug, as it will result in a safety hazard.
9. Charger is designed to operate at 110-120 volts, do not plug into a circuit
of any other voltage. Never modify or change the plug to a 220 volt plug.
This can cause serious damage to the unit, possibility of fire or explosion.
10. Nickel cadmium battery must be recycled or disposed of in a safe and
recommended manner.
OperatingInstructions
Before You Begin
First, review the contents of the tool kit, and become familiar with the
components.
• Cordless Reciprocating Saw
• Battery Pack
• AC adapter
• Charger
• 4 mm hex key
• Coarse tooth saw blade
(for wood cutting)
• Fine tooth saw blade
(for metal cutting)

The battery will not come fully charged. To maximize the storage capacity,
it should be fully drained, then fully recharged for 3-5 hours. For optimal
battery life span, always completely discharge the battery before recharging.
Charge according to the instructions below.
1. Plug the AC adapter into the 110/120 volt outlet and insert the other end
into the charger.
2. Insert the battery into the charger until it
locks in place. The battery will fit into the
oval recess in only one direction. Do not
force the battery.
3. The red LED light on the charger will come
on when the battery begins its charging
cycle.
4. Charge the battery for 1 hour for a full charge from a fully depleted
condition. The red LED will not turn off until the battery is removed
from the charger.
Caution: Never leave a battery unattended while charging. Charging will
make the battery and charger warm, but if it becomes too hot to the touch,
disconnect charger immediately. This indicates a possibility of a fire hazard.
If this occurs, have the battery and charger checked by a qualified electrical
service technician.
Operation
Warning: Any time the battery is installed in the saw, the reciprocating
blade will activate as soon as the trigger is depressed. Before making any
adjustments or when changing blades, always remove the battery first.
Failure to observe this will lead to serious personal injury.
Inserting and Removing Saw Blades
1. Remove the battery and lock the trigger lock above the trigger. It is
locked when the button is depressed from the right hand side of the saw.
2. Use the hex key provided to loosen the cap
screw located in the slot on the right hand side
of the saw. While removing the screw is not
necessary, the screw does need to be turned 3
or 4 times to allow the blades to be
exchanged. Note the locating pin under the
jaw clamp.

3. Remove the blade and replace with a new blade with the
appropriate shank profile. Ensure the blade has the
correct tooth per inch count for the desired application.
4. Tighten the screw, making sure that the locating pin
remains in the hole provided for it in the blade.
5. Always check to see if the blade is secure after the cap
screw is tight. Grasp the back side of the blade (side
with no teeth) and gently try to wiggle it. If the blade is
loose, remove the screw and reposition the blade.
Inserting the Battery Into the Saw
1. Ensure the trigger lock is in the locked position.
2. Insert the battery into the handle of the saw so that the long end is
forward. The battery will only fit in one direction.
3. Make sure that the battery snaps into place securely.
Choosing the right blade
The harder and thinner the material to be cut, the more teeth per inch is
required. Use accessories properly. Use the right blade for the job. Be aware
of the blade TPI necessary for the type and thickness of the material being
cut.
TPI Material
24 Sheet metal/stainless steel
14 Metal/wood/nails
14/10 Soft metals/wood
10 Wood
6 Rough cut wood
Choosing the Blade Speed
Blade speed is controlled by the trigger. The further the trigger is depressed,
the faster the saw reciprocates. This allows for a speed range of 0 to 2,800
RPM. Using the right blade and blade speed will allow faster cutting
operation, longer blade life and will prolong the life of the saw. Generally,
the harder and/or thicker the material, the slower the speed should be. Use
the appropriate blade speed. This will require some practice on the part of
the operator. If the blade seems to dull quickly, replace and use a slower
blade speed. If cutting wood, many woods can be cut at faster speeds.

If the correct blade speed is uncertain, begin with a slow speed.
Stroke length
The length of the stroke is 7/8". The blade is unable to evacuate the debris
produced if the material thickness exceeds 7/8". Therefore, it may be
necessary to clear the blade occasionally when cutting thicker materials.
Simply let go of the trigger and allow the blade to come to a complete stop.
Extract the blade from the cut and the chips should fall away. Insert the
blade into the cut and continue cutting.
Caution: Never extract or insert the blade into work piece with the blade in
motion. Serious personal injury will occur.
Operating tips
Ensure the safety of the workplace. Be sure that the saw blade will not pass
through the bend or saw horse where the work piece is resting. Securely fix
smaller objects, fastening with a vice or clamp to avoid injury. Do not hold
work material by hand.
Avoid blade pinch. Saw blades may become pinched while cutting a work
piece that is improperly supported, very thick, or when several pieces are
loosely stacked. Know how to avoid these situations to minimize risk of
damage to the saw, saw blade or personal injury.
Maintenance
The cordless reciprocating saw will provide hundreds of hours of operation
time before needing service. The electrical components for this saw are not
user serviceable. Have service performed by an authorized service
technician. Warning: Disassembly and improper re-assembly of this device
can result in electrical shock danger.
Keep the saw free from dirt and grease.
Always store in a dry place preferably in the case supplied.
The battery will require periodic recharging, and eventual replacement after
it has exceeded its recharge life (approximately 800-1000 recharge cycles.)
You will notice extended charging times or shortened operation times when
battery experiences more cycles.
Battery must be recycled or disposed of properly.