Power-Ped Maestro User manual

Euro Series
User Manual

Power-Ped Models

Specications
Model Maestro Legato Sonata
Frame Style Step Over Commuting, ALLOY
6061
Step Through Commuting, ALLOY
6061
Folding Bike, ALLOY 6061
Standard EN15194 E-Bike, A/S 1927
Bicycle
EN15194 E-Bike, A/S 1927
Bicycle
EN15194 E-Bike, A/S 1927
Bicycle
Motor 8FUN brushless geared 250 watt
inbuilt speed sensor
8FUN brushless geared 250 watt
inbuilt speed sensor
8FUN brushless geared 250 watt
Battery Panasonic© cell 36v 11.6
super light 2.4kg
Panasonic© cell 36v 11.6
super light 2.4kg
Panasonic© cell 36v 8.6
super light 2.4kg
Range Up to 80km pedal assist Up to 80km pedal assist Up to 50km pedal assist
Dashboard King meter KM5S LCD
6 level assist, speed, distance,
odometer, time, diagnostics,
battery capacity
King meter KM5S LCD
6 level assist, speed, distance,
odometer, time, diagnostics,
battery capacity
King meter J-LCD
6 level assist, speed, distance,
odometer, time, diagnostics,
battery capacity
Gears Shimano Nexus 8 speed hub gear Shimano Nexus 8 speed hub gear Shimano Nexus 3 speed hub gear
Forks RST single shock, 35mm travel
aluminium
RST single shock, 35mm travel
aluminium
Rigid Aluminium
Wheels 700c, Alex rims, double wall
stainless steel spokes
700c and 26”, Alex rims,
double wall
stainless steel spokes
20”, Alex rims, double wall
stainless steel spokes
Tyres Maxxis overdrive, thorn proof
700c x 38c
Maxxis overdrive, thorn proof
700c x 38c and 26” x 1.75
Brakes Tektro V Brake - Front
Shimano Roller Brake - Rear
Tektro V Brake - Front
Shimano Roller Brake - Rear
Tektro V Brake - Front
Tektro V Brake - Rear
Saddle Velo Super Comfort Velo Super Comfort Velo Suspension Seat
Storage Rear pannier carry rack
w/ cargo strap
Rear pannier carry rack
w/ cargo strap
Rear pannier carry rack
w/ cargo strap
Security Keylock battery, built in wheel
clamp lock
Keylock battery, built in wheel
clamp lock
Keylock battery
Comfort Gel grips, suspension seat post,
adjustable head stem
Gel grips, suspension seat post,
adjustable head stem
Gel grips, adjustable head stem
Weight 26 kg’s 25 kg’s 20 kg’s
Using Display
Make sure Battery
switch is turned on.
Hold M (mode) button
for 3 seconds to turn on
display.
Assist level up/ down
See the King Meter
instruction manual for
further information.
Found in charger box.

The battery used in the Power-Ped e-Bike is a sophisticated Lithium 36 Volt 11.6Ah hi
capacity battery that requires charging after each and every use.
Charging will take between 6-8 hours from a fully discharged state
Battery Charging Procedure—Important
1. Ensure you have the correct Approved Battery Charger charger.
2. SANS 2 Amp Charger Model SSLCO84V42 or HP Model 8204 3 amp
Lithium Charger.
2. Ensure switch at the power point is OFF.
3. Plug in the charge connector from the battery charger into the charge
power socket located on the rear of the battery. See Below
4. Turn ON the battery charger on at the wall switch.
5. The charger LED Light will be Red when Charging, Green when fully
charged
6. Once charged (Green) the charging lead can be disconnected from the
bicycle. Note:The charging lead can be left connected without harming
the battery. This stage is referred to as TRICKLE charging.
7. It is recommended to turn o the switch at wall when charger is not in use
to ensure you are not wasting electricity and to be ready for the next
charge cycle.
8. Remember to charge after every use regardless of how long the bicycle
was used for. This will assist a longer overall battery life.
9. Note if the vehicle is not being used for an extended period we
recommend charging every 2 weeks.
10.The battery can be charged on or o the bicycle.
Warnings
Mount charger on a wall close to the bicycle. Have power points installed by a licensed Electrician.
Do not expose the battery or battery charger to moisture.
Do not leave charger on the ground where it can be damaged or misused.
Do not expose to excessive heat such as direct sunlight.
Do not cover charger. The battery charger needs to be well ventilated.
Do not drop the charger as it has highly sophisticated circuitry and will be damaged if dropped.
Do not move the bicycle with charger plug connected. This will damage the charger port and the charger socket.
Battery Charging
LED light is Red when charging LED light is Green when charge
is complete

All nuts and bolts should be checked on a regular basis for tightness. To assist in achieving the correct
tension when tightening nuts and bolts, the use of a torque wrench is recommended. Apply the following
torque for the nominated parts of your bicycle:
Rear Wheel Nuts: 50-60 Newton Meters
Seat Pillar Clamp Nut: 15-19 Newton Meters
Brake Anchor Nut: 7-11 Newton Meters
Handle Bar Clamp Nut: 17-19 Newton Meters
Head Stem Expander Bolt: 17-19 Newton Meters
Crank Cotter Pin Nuts: 9-14 Newton Meters
Brake Centre Bolt: 2-17 Newton Meters
Torque Settings
Battery Removal and Charge meter
Step Procedure Pic Ref Tools
1Turn battery key lock clockwise. 1
2Grip the rear of the battery rmly and pull. Remove battery. Be care-
ful not to drop or damage the battery.
2
3To install the battery, locate the battery into the rear rack slide, gen-
tly push the battery so it locks into place
4Turn key-lock clockwise to lock in place. Note be careful to double
check battery is locked in place. Also remember to remove keys
before riding
5To test the charge status of the battery, press the battery test
button on the rear of battery. The meters LED’s will momentarily
display the charge state of the battery.
3
Pic 1 Pic 2 Pic 3
Torque Settings
All nuts and bolts should be checked on a regular basis for tightness. To assist in achieving
the correct tension when tightening nuts and bolts, the use of a
torque wrench is recommended. Apply the following torque for the nominated parts of your
bicycle:
Rear Wheel Nuts 50-60 Newton Meters
Seat Pillar Clamp Nut 15-19 Newton Meters
Brake Anchor Nut 7-11 Newton Meters
Handle Bar Clamp Nut 17-19 Newton Meters
Head Stem Expander Bolt 17-19 Newton Meters
Crank Cotter Pin Nuts 9-14 Newton Meters
Brake Centre Bolt 2-17 Newton Meters
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No.
Procedure
Pic Ref
Tools
1
Turn battery key lock clockwise.
1
2
Grip the rear of the battery firmly and pull. Remove battery. Be careful not to drop or damage the
battery.
2
3
To install the battery, locate the battery into the rear rack slide, gently push the battery so it locks
into place
4
Turn key-lock clockwise to lock in place. Note be careful to double check battery is locked in
place. Also remember to remove keys before riding
5
To test the charge status of the battery, press the battery test button on the rear of battery. The
meters LED’s will momentarily display the charge state of the battery.
3
Pic%1 Pic%2 Pic%3
PP71.07Ba-ery7Removal7and7Charge7meter

Front Wheel removal and installaTion
Step Procedure Pic Ref Tools
1Support bicycle on a suitable rack or turn bike upside down and
place on a at even surface. Use a mat to prevent scratching/
damage
2Release the front v-brake as shown by squeezing in the brake arms
to relive tension on the cable. Remove the “noodle” guide from the
brake arm
1,2
3See motor cable connecter 3Phillips head
screwdriver
4Carefully pull the connecter apart. (Make sure arrows are lined up on
the connecter when reconnecting.)
4
5Use a phillips head screwdriver to remove small cable guide from
the fork.
5Phillips head
screwdriver
6Use a 17mm socket or 17mm ring spanner to remove the axle nuts
as shown then remove wheel.
617mm Spanner
7To install wheel reverse above procedure and tighten 17mm nuts to
35Nm
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No.
Procedure
Pic Ref
Tools
1
Support bicycle on a suitable rack or turn bike upside down and place on a flat even surface. Use a
mat to prevent scratching/damage
Release the front v-brake as shown by squeezing in the brake arms to relive tension on the cable.
Remove the “noodle” guide from the brake arm
1, 2
2
Use a phillips head screw driver to remove the small cable guide on the fork
3
Philips head screw
driver
3
Undo the motor cable connector by turning the cap as shown and pull the cable connector apart
4, 5
4
Use a 17mm socket or 17mm ring spanner to remove the axle nuts as shown
6
17mm spanner or
socket
1
Remove wheel.
Ton install wheel reverse above procedure and tighten 17mm nuts to 35Nm
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PP71.17Front7Wheel7removal7and7installa=on
Pic%4 Pic%5 Pic%6
Pic 1 Pic 2 Pic 3
Pic 4 Pic 5 Pic 6

REAR Wheel removal and installaTion
Step Procedure Pic Ref Tools
1Support bicycle on a suitable rack or turn bike upside down and
place on a at even surface. Use a mat to prevent scratching/
damage
2Loosen 10mm cable binder on rear roller brake as shown 110mm spanner
3Pull cable through cable retainer, remover cable binder from roller
brake
2
4Remove rear axle cover panel by pushing tab clip as shown 3,4
5Remover chain guard parts by pushing in tab clip as shown 5
6Loosen and remove 15mm axle dome nuts as shown 615mm spanner
7Remove the cable from the actuator as shown in the Shimano Nexus
8 document below
8Remove wheel from bike
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No.
Procedure
Pic Ref
Tools
1
Support bicycle on a suitable rack or turn bike upside down and place on a flat even surface. Use a
mat to prevent scratching/damage
Loosen 10mm cable binder on rear roller brake as shown
1
10mm spanner
2
Pull cable through cable retainer, remover cable binder from roller brake
2
3
Remove rear axle cover panel by pushing tab clip as shown
3, 4
4
Remover chain guard parts by pushing in tab clip as shown
5
5
Loosen and remove 15mm axle dome nuts as shown
6
15mm ring spanner
6
Remove the cable from the actuator as shown in the Shimano Nexus 8 document below
7
Remove wheel from bike
7
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PP71.27Rear7Wheel7removal7and7installa=on
Pic%4 Pic%5 Pic%6
Pic%7 Pic%8 Pic9
Pic 1 Pic 2 Pic 3
Pic 4 Pic 5 Pic 6
Pic 7 Pic 8

Adjusting Gears
Step Procedure Pic Ref Tools
1Remove plastic cover on axle by pushing in ribbed tab then pulling
o the cover.
1
2Remove top and bottom chain cover 2,3
3Set gear selector to gear 4 4
4Identify the yellow markers on the top or bottom of the gear hub
where the cable joins
5
5Use the cable adjuster on the shifter to move the marker until they
meet together.
6
6Ret covers
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No.
Procedure
Pic Ref
Tools
1
Remove plastic cover on axle by pushing in ribbed tab then pulling off the cover.
1
2
Remove top and bottom chain cover
2,3
3
Set gear selector to gear 4
4
4
Identify the yellow markers on the top or bottom of the gear hub where the cable joins
5
5
Use the cable adjuster on the shifter to move the marker until they meet together.
6
6
Refit covers
Pic%1 Pic%2 Pic%3
PP71.37Adjus=ng7gears
Pic 1 Pic 2 Pic 3
Pic 4 Pic 5 Pic 6

Front light battery replacement
Step Procedure Pic Ref Tools
1Tilt light housing forward as shown 1
2Grip rear of house as shown and lift up or use a coin in slot on side
of the case
2
3Replace batteries with 3x AA batteries
4To turn on light push button
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No.
Procedure
Pic Ref
Tools
1
Tilt light housing forward as shown
1
2
Grip rear of house as shown and lift up or use a coin in slot on side of the case
2
3
Replace batterie with 3x AA batteries
4
To turn on light push button
Pic%1 Pic%2 Pic%3
PP71.47Front7light7ba-ery7replacement
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No.
Procedure
Pic Ref
Tools
1
Use small Phillips head screw driver and remove screw
1
2
Replace 2 x AA Batteries
2
PP71.57Rear7Light7Instruc=ons
PP71.67Rear7wheel7lock
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No.
Procedure
Pic Ref
Tools
1
Turn key clockwise
1
2
Push down on spring-loaded lever click into place
2
3
To return lock inert key and turn clockwise
Pic%1
Pic%2
Pic 1 Pic 2 Pic 3
Step Procedure Pic Ref Tools
1Use small Phillips head screw driver and remove screw
2Replace old batteries with 2x AA batteries
Rear light battery replacement
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No.
Procedure
Pic Ref
Tools
1
Tilt light housing forward as shown
1
2
Grip rear of house as shown and lift up or use a coin in slot on side of the case
2
3
Replace batterie with 3x AA batteries
4
To turn on light push button
Pic%1 Pic%2 Pic%3
PP71.47Front7light7ba-ery7replacement
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No.
Procedure
Pic Ref
Tools
1
Use small Phillips head screw driver and remove screw
1
2
Replace 2 x AA Batteries
2
PP71.57Rear7Light7Instruc=ons
PP71.67Rear7wheel7lock
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No.
Procedure
Pic Ref
Tools
1
Turn key clockwise
1
2
Push down on spring-loaded lever click into place
2
3
To return lock inert key and turn clockwise
Pic%1
Pic%2
Rear wheel lock
Step Procedure Pic Ref Tools
1Turn key clockwise 1
2Push down on spring-loaded lever and click into place 2
3To unlock, insert key and turn clockwise