Power Products 6500e User manual

i
OWNER¡S MANUAL

ii
MODEL 6500E
13 HP Generator
FEATURES
8000 Surge Watt Output
6500 Maximum Watt Output
5500 Rated Watt Output
120 and 240 Volt AC Outputs
12V/8.3A DC Output
GFCI 120V AC Receptacles
Low Oil Automatic Shutoff
Circuit Reset Buttons for Overload Protection
Circuit Break for Short Current Protection
6.6 Gallon Fuel Tank Capacity
Meets EPA Emission Standards

iii
FEATURES
8000 Surge Watt Output
6500 Maximum Watt Output
5500 Rated Watt Output
120 and 240 Volt AC Outputs
12V/8.3A DC Output
GFCI 120V AC Receptacles
Low Oil Automatic Shutoff
Circuit Reset Buttons for Overload Protection
Circuit Break for Short Current Protection
8.5 Gallon Fuel Tank Capacity
Meets EPA Emission Standards
OPTIONAL
Idle Control System
MODEL 8000E
13 HP Generator

iv
MODEL 10000E
16 HP Generator
FEATURES
10000 Surge Watt Output
8500 Maximum Watt Output
7500 Rated Watt Output
120 and 240 Volt AC Outputs
12V/8.3A DC Output
GFCI 120V AC Receptacles
Low Oil Automatic Shutoff
Circuit Reset Buttons for Overload Protection
Circuit Break for Short Current Protection
12 Gallon Fuel Tank Capacity
Meets EPA Emission Standards
OPTIONAL
Idle Control System

v
TABLE OF CONTENTS
GENERAL SAFETY PROCEDURES.....................................................................................................1
GENERATOR COMPONENTS¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ ...3
PREPARING THE GENERATOR FOR USE .......................................................................................4
Using the Generator for the First Time...............................................................................................4
Step 1- Add oil.............................................................................................................................4
Step 2- Add Gasoline¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ ¡¡¡ ... 4
Step 3- Ground the Generator.....................................................................................................5
Subsequent Use of the Generator ........................................................................................................6
Step 1- Check the Oil..................................................................................................................6
Step 2 ¨ Check the Gas Level.....................................................................................................6
Step 3- Ground the Generator.....................................................................................................7
STARTING THE GENERATOR .............................................................................................................8
USING THE GENERATOR....................................................................................................................10
STOPPING THE GENERATOR............................................................................................................13
MAINTENANCE / CARE........................................................................................................................13
Cleaning the Generator.......................................................................................................................13
Checking the Oil.................................................................................................................................14
Changing/ Adding Oil........................................................................................................................14
Air Cleaner Maintenance ...................................................................................................................15
Fuel Filter Cup Cleaning....................................................................................................................16
Spark Plug Maintenance.....................................................................................................................16
Emptying the Gas Tank......................................................................................................................17
STORAGE/TRANSPORT PROCEDURES¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ ..17
SPECIFICATIONS¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ ..18
TROUBLESHOOTING¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡¡ .. 19
WIRING DIAGRAM ................................................................................................................................20
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road
Equipment), are certified to operate on regular unleaded gasoline.

1
GENERAL SAFETY PROCEDURES
Please familiarize yourself with the following safety symbols and words:
The safety alert symbol is used with one of the safety words (DANGER, WARNING, or
CAUTION) to alert user to hazards. Please pay attention to these hazard notices both in this manual
and on the generator.
DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed.
WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not
followed.
CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not
followed.
DANGER: POISONOUS GAS. Generators give off carbon monoxide, a
poisonous gas that can kill you quickly. You CANNOT smell it, see it, or taste it.
ONLY run generator outdoors and away from air intakes, open windows,
and garages.
Never use inside homes, garages, or sheds, EVEN IF you run a fan or open
doors and windows.
If you start to feel sick, dizzy, or weak while using the generator, shut it off and get
to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide
poisoning.
WARNING: The exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator may emit highly flammable and explosive gasoline
vapors, which can cause severe burns or even death. A nearby open flame can lead
to explosion even if not directly in contact with gas.
Do not operate near open flame.
Do not smoke near generator.
Always operate on a firm, level surface.
Always turn generator off before refueling. Allow generator to cool for at
least 2 minutes before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
Do not overfill gas tank. Gas may expand during operation. Do not fill to
the top of the tank.
Always check for spilled gas before operating.
Empty gasoline tank before storing or transporting the generator.
Before transporting, turn fuel valve to off and disconnect spark plug.

2
WARNING: This generator produces powerful voltage, which can result in
electrocution.
ALWAYS ground the generator before using it (see the ¡Ground the
Generator¡ portion of the ¡PREPARING THE GENERATOR FOR USE¡
section).
Generator should only be plugged into electrical devices, either directly or
with an extension cord. NEVER connect to a building electrical system
without a qualified electrician. Such connections must comply with local
electrical laws and codes. Failure to comply can create a backfeed, which
may result in serious injury or death to utility workers.
Use a ground fault circuit interrupter (GFCI) in highly conductive areas
such as metal decking or steel work. GFCIs are available in-line with some
extension cords.
Do not use in rainy or wet conditions.
Do not touch bare wires or receptacles (outlets).
Do not allow children or non-qualified persons to operate.
WARNING: Never connect a generator directly to any existing electrical
building circuit. The generator can backfeed into power lines and electrocute
nearby electrical repair workers.
WARNING: This generator produces heat when running. Temperatures near
exhaust can exceed 150o F (65oC).
Do not touch hot surfaces. Pay attention to warning labels on the generator
denoting hot parts of the machine.
Allow generator to cool several minutes after use before touching engine or
areas which heat during use.
CAUTION: Misuse of this generator can damage it or shorten its life.
Use generator only for its intended purposes.
Operate only on dry, level surfaces.
Allow generator to run for several minutes before connecting electrical devices.
Shut off and disconnect any malfunctioning devices from generator.
Do not exceed the Wattage capacity of the generator by plugging in more
electrical devices than the unit can handle.
Do not turn on electrical devices until after they are connected to the generator.
Turn off all connected electrical devices before stopping the generator.

3
GENERATOR COMPONENTS
Please familiarize yourself with the locations and functions of the various components and controls of
this generator.
(1)Air Cleaner- A removable, cleanable, sponge-
like element that limits the amount of dirt pulled
into the engine.
(2)Fuel Valve- Allows fuel to enter engine.
(3)Fuel Filter Cup- Traps dirt and water from fuel
before it enters the engine.
(4)Recoil Starter- Pull-cord for starting engine.
(5)Engine Switch- To start/stop engine.
(6)Oil Fill and Dipstick- Location for checking and
filling engine oil.
(7)120 Volt AC GFCI Receptacles- To connect
electrical devices that run 120 Volt, 60 Hz, single
phase, AC current.
(8)Voltage Selector-To switch between 120 and 240
Volt output.
(9)Circuit Reset Buttons- Reset buttons that protect
the generator from electrical overload.
.
(10) Ground Terminal- Connect grounding wires here
to properly ground unit.
(11) 120/240 Volt AC Receptacle- To connect
electrical devices that run 120 and/or 240 Volt, 60
Hz, single phase, AC current.
(12) Pilot Light-Red lights that turn on to indicate the
output of power to each receptacle.
(13) Fuel Gauge- Indicates the amount of fuel in the
tank.
(14) Fuel Cap- Access to the fuel tank for adding fuel
(15) Choke Lever- Adjusts the amount of air let into
the engine.
(16) Idle Switch（optional）-To start/stop idle control
system.
(17) Circuit Breaker-To protect the generator from
short current.
(18) Muffler- Reduces engine noise.

4
PREPARING THE GENERATOR FOR USE
Using the Generator for the First Time
If you are using the generator for the first time, there are a few steps you must take to prepare it for
operation:
Step 1- Add oil
The generator requires engine oil to operate properly. The new generator fresh from the package
contains no oil in the crankcase. User must add the proper amount of oil before operating the generator
for the first time. The oil capacity of this engine crankcase is 37 fluid oz. For general use, we
recommend 30W, 4-stroke engine oil to fill the engine crankcase.
To add oil, follow these steps:
1. Make sure the generator is on a level surface
2. Unscrew the oil filler/dipstick cap from the engine as shown in figure 1.
3. Using a funnel, add the appropriate amount of oil into the crankcase. The crankcase is full
when the oil level has reached the lower lip of the opening where you have just poured the oil
into (see figure 2).
4. Reinstall oil filler cap.
Figure 1- Unscrewing the oil cap Figure 2- Adding oil
Step 2- Add Gasoline
WARNING: Gasoline and gas fumes are highly flammable. A nearby open flame can lead to
explosion even if not directly in contact with gas.
Do not operate near open flame.
Do not smoke near generator.
Always operate on a firm, level surface.
Always turn generator off before refueling. Allow generator to cool for at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Do not overfill gas tank. Gas may expand during operation. Do not fill to the top of the
tank.

5
Always check for spilled gas before operating.
Empty gasoline tank before storing or transporting the generator.
Before transporting, turn fuel valve to off and disconnect spark plug.
To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE
RATING OF 87 OR HIGHER. To add gasoline:
1. Make sure the generator is on a level surface.
2. Unscrew gas cap and set aside (NOTE: the gas cap may be tight and hard to unscrew).
3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the
gas tank is 8.5 gallons (32L¡ 8000E) or 12 gallons (46L¡ 10000E). NOTE: Gas can expand.
Do not fill the gas tank to the very top.
4. Replace fuel cap and wipe up any spilled gasoline with a dry cloth.
IMPORTANT:
Never use an oil/gasoline mixture.
Never use old gas.
Avoid getting dirt or water in the fuel tank.
Gas can age in the tank and make it hard to start up the generator in the future. Never store
generator for extended periods of time with fuel in the tank.
Step 3- Ground the Generator
WARNING: Failure to properly ground the generator can result in electrocution.
Ground the generator by tightening the grounding nut against a grounding wire (see figure 3). A
generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire.
This grounding wire should be connected at the other end to a copper or brass grounding rod that is
driven into the earth.
Grounding codes can vary by location. Please contact a local electrician to check the grounding
regulations for your area.
Figure 3- Grounding nut location

6
Subsequent Use of the Generator
If this is not your first time using the generator there are still steps you should take to prepare it for
operation.
IMPORTANT: At this point you should be familiar with the procedures described in the first
portion of this section entitled ¡Using the Generator for the First Time.¡ If you have not yet r ead
this section, go back and read it now.
Step 1- Check the Oil
The generator is equipped with an automatic low oil shutoff to protect it from damage. Nonetheless,
user should check the oil level of the engine before each use to ensure that the engine crankcase
contains sufficient lubricant. To check the oil level:
1. Make sure the generator is on a level surface.
2. Unscrew the oil filler/dipstick cap.
3. With a dry cloth, wipe the oil off the stick on the inside of the cap.
4. Insert the dipstick as if you were replacing the cap and then remove again. There should now
be oil on the stick. If there is no oil on the stick, or oil only at the very end of the stick, you
should add oil until the engine crankcase is filled (see ¡Changing/Adding Oil¡ portion of the
¡Maintenance¡ section).
5. Be sure to replace cap when finished checking oil.
NOTE: The oil capacity for this generator is 37 fluid oz.
Step 2 ¨ Check the Gas Level
Before starting the generator, check to see that there is sufficient gasoline in the gas tank. The fuel
gauge on top of the generator will indicate the gas level in the tank. Add gas if necessary.
WARNING: Gasoline and gasoline fumes are highly flammable.
Do not fill tank near an open flame.
Always allow engine to cool for several minutes before refueling.
Do not overfill (check the ¡Specifications¡ section for the tank capacity of this generator).
Always check for fuel spills.
IMPORTANT:
Use only UNLEADED gasoline with an octane rating of 87 or higher.
Do not use old gas.
Never use an oil/gasoline mixture.
Avoid getting dirt or water in the fuel tank.
Never store generator for extended periods of time with fuel in the tank.

7
Step 3- Ground the Generator
WARNING: Failure to properly ground the generator can result in electrocution.
Ground the generator by tightening the grounding nut against a grounding wire (see figure 3). A
generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire.
This grounding wire should be connected at the other end to a copper or brass grounding rod that is
driven into the earth.
Grounding codes can vary by location. Please contact a local electrician to check the grounding
regulations for your area.

8
STARTING THE GENERATOR
DANGER: POISONOUS GAS. Generators give off carbon monoxide, a poisonous gas that
can kill you quickly. You CANNOT smell it, see it, or taste it.
ONLY run generator outdoors and away from air intakes, open windows, and garages.
Never use inside homes, garages, or sheds, EVEN IF you run a fan or open doors and
windows.
If you start to feel sick, dizzy, or weak while using the generator, shut it off and get to fresh air
RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING: This generator produces powerful voltage, which can result in electrocution.
ALWAYS ground the generator before using it (see the ¡Ground the Generator¡ portion
of the ¡PREPARING THE GENERATOR FOR USE¡ section).
Generator should only be plugged into electrical devices, either directly or with an
extension cord. NEVER connect to a building electrical system without a qualified
electrician. Such connections must comply with local electrical laws and codes. Failure to
comply can create a backfeed, which may result in serious injury or death to utility
workers.
Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal
decking or steel work. GFCIs are available in-line with some extension cords.
Do not use in rainy or wet conditions.
Do not touch bare wires or receptacles (outlets).
Do not allow children or non-qualified persons to operate.
CAUTION: Disconnect all electrical loads from the generator before attempting to start.
To start your generator, perform the following steps:
1. Make sure no electrical devices are connected to the generator. Such devices can make it
difficult for the engine to start.
2. Check that the generator is properly grounded (see ¡Ground the Generator¡).
3. Turn the fuel valve to the ¡on¡ position (see figure 4).
4. Move the choke lever to the ¡closed¡ positio n (see figure 5).
5. Set the engine switch to the ¡on¡ position.
6. (Optional: Set the idle switch to the ¡on¡ position .)
7. Pull on the recoil starter handle slowly until a slight resistance is felt (see figure 6). Then pull
quickly to start the engine. Return cord gently into the machine. Never allow the cord to snap
back.
8. If engine fails to start, repeat step 6. NOTE: After repeated failed attempts to start the engine,
please consult the troubleshooting guide before attempting again.
9. Once the engine has started move the choke lever about half way towards the ¡open¡ position.
Wait 30 seconds and then move the choke lever all the way to the ¡open¡ position.
10. Allow the generator to run for several minutes before attempting to connect any electrical
devices.

9
Figure 4- Fuel valve positions
Figure 6- Pulling the start cord
CLOSED OPEN
or
OPEN CLOSE
CHOKE ROD
Figure 5- Choke positions

10
USING THE GENERATOR
WARNING: Never connect a generator directly to any existing electrical building circuit.
The generator can backfeed into power lines and electrocute nearby electrical repair workers.
Once you have allowed the engine to run for several minutes, you may connect electrical devices to the
generator.
CAUTION: Please familiarize yourself with the markings on the panel before connecting electrical
devices.
You may connect electrical devices running on AC current according to their wattage requirements.
The chart in figure 7 shows the rated and surge wattage of your generator.
The rated wattage corresponds to the rated wattage the generator can output on a continuous basis.
The maximum wattage corresponds to the maximum wattage the generator can output for a few
minutes.
The surge wattage corresponds to the maximum amount of power the generator can output for an
extremely short period of time (seconds). Many electrical devices such as refrigerators require short
bursts of extra power, in addition to the rated wattage listed by the device, to start their motors. The
surge wattage ability of the generator covers this extra power requirement.
Rated (Running) Wattage
Maximum Wattage Surge Wattage
5500 6500 8000
7500 8500 10000
Figure 7- generator wattage.
The total running wattage requirement of the electrical devices connected to the generator should not
exceed the rated wattage of the generator itself. To calculate the total wattage requirement of the
electrical devices you wish to connect, find the rated (or running) wattage of each device. This
number should be listed somewhere on the device or in its instruction manual. If you cannot find this
wattage, you may calculate it by multiplying the Voltage requirement by the Amperage drawn:
Watts= Volts x Amperes
If these specifications are not available you may estimate the Watts required by your device by using
the chart in figure 8.
Once you have found the rated wattage requirement of each electrical device, add these numbers to
find the total rated wattage you wish to draw from the generator. If this number exceeds the rated
wattage of the generator, DO NOT connect all these devices. Select a combination of electrical
devices, which has a total rated wattage lower than or equal to the rated wattage of the generator.

11
CAUTION- The generator can run at its surge wattage capacity for only a short time.
Connect electrical devices requiring a rated (running) wattage equal to or less than the rated
wattage of the generator. Never connect devices requiring a rated wattage equal to the surge
wattage of the generator.
tool or appliance rated (running) Watts additional surge Watts
electric water heater (40 gal) 4000 0
hot plate 2500 0
saw- radial arm 2000 2000
electric stove 1500 0
saw- circular 1500 1500
air compressor (1 HP) 1500 3000
window air conditioner 1200 1800
saw- miter 1200 1200
microwave 1000 0
well water pump 1000 1000
reciprocating saw 960 1040
sump pump 800 1200
refrigerator freezer 800 1200
furnace blower 800 1300
computer 800 0
electric drill 600 900
television 500 0
deep freezer 500 500
garage door opener 480 0
stereo 400 0
box fan 300 600
clock radio 300 0
security system 180 0
dvd player/ vcr 100 0
common light bulb 75 0
NOTE: The above wattage figures are estimates. Try to check the wattage listed on your electrical
device before consulting this chart.
Figure 8- Estimated wattage requirements of common electrical devices.
Once you have determined what electrical devices you will be powering with the generator, connect
these devices according to the following procedure:
1. Plug in each electrical device with the device turned off. NOTE: Be sure to attach appliances
to the correct receptacle (outlet). Connect standard 120 Volt, single phase, 60 Hz loads only to
the 120 Volt receptacles. Connect 120/240 Volt, single phase, 60Hz loads with a NEMA L14-
30 plug only to the 120/240 Volt receptacle See Figure 9 for a depiction of each of these
receptacles.
2. Check that the pilot light are lit under the engine switch.
CAUTION: Do not connect 50Hz or 3-phase loads to the generator.

12
Figure 9- Receptacles available on the generator
SOME NOTES ABOUT POWER CORDS
Long or thin cords can drain the power provided to an electrical device by the generator. When using
such cords, allow for a slightly higher rated wattage requirement by the electrical device. See Figure
10 for recommended cords based on the power requirement of the electrical device.
Device Requirements Max. Cord Length (ft) by Wire Gauge
Amps
Watts (120V) Watts (240 V) #8 wire
#10 wire
#12 wire
#14 wire
#16 wire
5 600 1200 NR 500 300 200 125
7.5 900 1800 NR 350 200 125 100
10 1200 2400 NR 250 150 100 50
15 1800 3600 NR 150 100 65 NR
20 2400 4800 175 125 75 50 NR
25 3000 6000 150 100 60 NR NR
30 3600 7200 125 65 NR NR NR
*NR= not recommended
Figure 10- Maximum Extension Cord Lengths by Power Requirement

13
STOPPING THE GENERATOR
To stop the generator:
1. Turn off, then unplug all connected electrical devices.
2. Allow the generator to run for several more minutes with no electrical devices connected. This
helps stabilize the temperature of the generator.
3. Turn the engine switch key to the ¡off¡ position. Remove the key.
4. Turn the fuel valve to the ¡off¡ position.
WARNING: Allow the generator to cool for several minutes before touching areas that
become hot during use.
CAUTION: Allowing gas to sit in the generator tank for long periods of time without use can
make it difficult to start the generator in the future. Never store generator for extended periods
of time with fuel in the tank.
MAINTENANCE / CARE
Proper routine maintenance of your generator will help prolong the life of your machine. Please
perform maintenance checks and operations according the schedule in figure 11.
CAUTION: Never perform maintenance operations while the generator is running.
Recommended Maintenance Schedule
each use
first month of
use or first 20
hrs
every 3
months or
50 hrs
every 6
months or
100 hrs
every year
or 300 hrs
As
necessary
Engine oil check level x
Replace x x x
Air cleaner check x
Clean x
fuel filter cup
Clean x
spark plug check/ clean x
gas tank check gas level
x
Clean x
Figure 11- Recommended maintenance schedule
Cleaning the Generator
Always try to use your generator in a cool dry place. In the event your generator becomes dirty you
may clean the exterior with one or more of the following:
-a damp cloth
-a soft brush
-a vacuum

14
-pressurized air
Never clean your generator with a bucket of water or a hose. Water can get inside the working parts of
the generator and cause a short circuit or corrosion.
Checking the Oil
The generator is equipped with an automatic shutoff to protect it from running on low oil. Nonetheless,
you should check the oil level of the generator before each use to ensure that the generator crankcase
has a sufficient amount. To check the oil level:
1. Make sure the generator is on a level surface.
2. Unscrew the oil filler/dipstick cap (see figure 12).
3. With a dry cloth, wipe the oil off of the stick on the inside of the cap.
4. Insert the dipstick as if you were replacing the cap and then remove again. There should now
be oil on the stick. If there is no oil on the stick, or oil only at the very end of the stick, you
should add oil until the engine crankcase is filled. See ¡Changing/ Adding Oil¡ in this section.
5. Be sure to reinstall the cap when finished checking the oil.
Figure 12- Checking the oil
Changing/ Adding Oil
You should check the oil level of your generator according to the maintenance schedule in figure 11.
When the oil level is low you will need to add oil until the level is sufficient to run the generator.
The oil capacity of your generator engine is 37 fluid oz.
It is necessary to drain the oil from the crankcase after 50 hrs of use, or if it has become contaminated
with water or dirt. In this case, you can drain the oil from the generator according to the following
steps:
1. Place a bucket underneath the generator to catch oil as it drains.
2. Using a hex wrench, unscrew the oil drain plug, which is located on the crankcase underneath
the oil filler/dipstick cap (see figure 13). Allow all the oil to drain from the generator.
3. Replace the oil drain plug and tighten with a hex wrench.
To add oil to the crankcase, follow these steps:
1. Make sure the generator is on a level surface.

15
2. Unscrew the oil filler/dipstick cap from the engine as shown in figure 12 above.
3. Using a funnel, add 30W, 4-stroke engine oil. When full, the oil level should come close to the
top of the oil fill opening (see figure 14).
Figure 13- Draining oil Figure 14- Adding oil
NOTE: Never dispose of used motor oil in the trash or down a drain. Please call your local
recycling center or auto garage to arrange oil disposal.
Air Cleaner Maintenance
Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Occasionally
check that the air cleaner is free of excessive dirt.
1. Unscrew the four bolts at the top and bottom of the air cleaner cover (see figure 15).
2. Remove the sponge-like elements from the casing.
3. Wipe the dirt from inside the empty air cleaner casing.
4. Wash the sponge-like elements in household detergent and warm water. Allow to dry.
5. Soak the dry elements in engine oil. Squeeze out any excess oil.
6. Replace the sponge-like elements in the air cleaner casing and replace the cover.