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Power Step Cat 980G User manual

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PSA-CAT-980G-FL 21-11-12
FOLDING STAIRWAY
Manual for Cat 980G Wheel Dozer
Model No.: PSA-CAT980G-FL
Serial No.: 980G - FL- 001 - ~
Date Manufactured: 2012
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Pg 2
PSA-CAT-980G-FL 21-11-12
CONTENTS
Page 3Section 1 Mounting and Installation
Drawings and Notes
18 Section 2 Recommended Maintenance Procedure
19 Section 3 Operating Procedure
Section 4 Drawings and Repair Parts lists
20 4 Assembly Complete
22 4-1 Mounting Column Assembly
Parts List
24 4-2 Ladder Assembly
Parts List
29 4-3 Hydraulic Cylinder
Valve Diagram
Parts List
29 4-4 Power Pack
Parts List
32 4-5 Electrical System
Controls
Wiring Diagrams
INSTALLATION PROCEDURE
1. Remove the handrails, access ladder, floor and skirt from the landing on the left
hand side of the loader.
2. Fit mounting components per Drg 24 640 (See page 5)
3. Fit the Mounting Column per Drg 24 641 (See page 7)
4. Fit the Mounting Column Braces per Drg 24 642 (See page 10)
5. Modify and re-instet left side landing per Drg 24 643 (See page 14)
6. Fit the Ladder Set per Drg 24 644. (See page 15)
7. Re-instate/modify the landing handrails and install the hydraulic power unit per Drg
24 645. (See page 16)
All welding must comply with AS1554 Cat SP unless specifically directed otherwise.
Vary the order of activities set out above and on the listed drawings if necessitated by site
practicalities, such as availability of cranes etc
Pg 3
PSA-CAT-980G-FL 21-11-12
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation PS-24639
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
PSFS to Dozer.
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Mountings PS-24640
Pg 4
PSA-CAT-980G-FL 30-1-13
See Drawings Pg 5 and 6
PROCEDURE
1. Support the fuel tank with blocks and/or jacks to suit. Per View 1,remove the 3
bolts that attach the underside of the fuel tank to the chassis of the machine.
Compare threads of original bolts and Tank Studs. If identical, fit the Tank Studs to
replace the bolts. Per View 2.2, fit the bottom mounting block. Do the same for the
top tank mounting - View 2.1
NOTE THATthe tank might be constructed with it’s back wall continuing down past the
tank floor to the alignment of the bottom mounting boltsper View 1 and View 6.1, or it
might be constructed with the wall plate terminating at floor level per View 6.2. There is
a rebate in the back of the Bottom Mounting Block 23 901 02 to accomodate the continued
back wall plate. If the wall plate terminates at floor level, the Mounting Block Spacer
24 637 should be attached to the Mounting Block per View 6.2 to fill the rebate.
2. Per View 3, check that the M12 tapped holes in the top mounting block are aligned
with the holes in the bottom mounting block. Adjust to suit using the slotted holes in
the mounting blocks. Tighten the nuts on the studs.
3. Per Views 4.1 & 4.2, fit the top and bottom mounting angles to the mounting
blocks.
4. Per Views 5.1 & 5.2, fit the isolators, already assembled with isolator fingers. Note
that the top and bottom isolator fingers are not the same and all have to be fitted
the right way up.
5. Apply post-tightening thread locking compound to all bolts
Use safe lifting and working practices at all times.
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
PSFS to Dozer.
Pg 5
PSA-CAT-980G-FL 30-1-13
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Mountings PS-24640 Sht. 1
VIEW 3
VIEW 6.2
VIEW 6.1
Pg 6
PSA-CAT-980G-FL 21-11-12
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Mountings PS-24640 Sht. 2
VIEW 2.1
VIEW 1
VIEW 4.1
VIEW 2.2
VIEW 5.1
VIEW 4.2
VIEW 5.2
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Mounting Frame PS-24641 Sht.1
Pg 7
PSA-CAT-980G-FL 30-1-13
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
PSFS to Dozer.
Z
Y
Pg 8
PSA-CAT-980G-FL 30-1-13
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Mounting Frame PS-24641 Sht.2
DETAIL Y
Pg 9
PSA-CAT-980G-FL 30-1-13
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Mounting Frame PS-24641 Sht.3
DETAIL Z
Pg 10
PSA-CAT-980G-FL 30-1-13
FOLDING STAIRWAY
Cat 980G Wheel Dozer
Section 1. Mounting and Installation Handrails PS-24642 Sht. 1 of 4
PROCEDURE.
1. Per Views 1.1 - 1.4, 2.1 & 2.2 and 3.0, fit the Front Brace and Rear Brace,
clamping the split clamp rings around the raised hubs of the cabin mounting
isolators on the mounting plates on top of the top of the left side chassis member.
NOTE. Orientate the Braces per the instructions given on View 1.1, that is with the
straight run of the Rear Brace parallel with the front panel of the mudguard and the Front
Brace parallel with the fuel tank and/or at 55 Deg to the centre line of the machine, but
change their orientation if necessitated by the shape and encumbrance of the landing
frame (see Drawing 24 643).
NOTE ALSO. It will be necessary to cut an opening in a mudguard panel
to allow the Rear Hold-Down Cleat to lie towards the back of the rear
cabin mounting plate, per Detail 5.0
2. Weld around Brace Isolator T-Plates on top surface of top Mounting Frame
Arm per Detail 4.0.
3. Fit the Brace Hold-Down components per Views 6.1 & 6.2
4. Apply post-tightening thread locking compound to the clamp bolts and the
hold-down bolts.
All welding must comply with AS1554 Cat SP unless specifically directed otherwise.
Use safe lifting and working practices at all times.
NOTE
Follow all on-site/Mine lifting and safety procedures when installing
PSFS to Dozer.