Power Tec 71845 User manual

FOLLOW ALL STANDARD SHOP SAFETY
PRECAUTIONS, INCLUDING:
• Keep children and visitors at a safe distance from work area.
• Keep work area clean. Cluttered work areas invite accidents.
Work area should be properly lit.
• Do not use power tools in dangerous environments. Do not
use power tools in damp or wet locations. Do not expose
power tools to rain.
• TURN OFF AND UNPLUG all power tools BEFORE making
any adjustments or changing accessories.
• Be alert and think clearly. Never operate power tools when
tired, intoxicated or when taking medications that cause
drowsiness.
• Wear proper apparel. Do not wear loose clothing, gloves,
neckties, rings, bracelets or other jewelry which may get
caught in moving parts of the tool.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non‑slip soles.
• Wear safety glasses complying with United States ANSI
Z87.1. Everyday glasses have only impact resistant lenses.
They are NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• A guard or any other part that is damaged should be properly
repaired or replaced. Do not perform makeshift repairs.
• Use safety equipment such as featherboards, push sticks and
push blocks, etc., when appropriate.
• Maintain proper footing at all times and do not overreach.
• Do not force woodworking tools.
CAUTION
Think safety! Safety is a combination of operator common sense
and alertness at all times when tool is being used.
CAUTION
Do not use the Pocket Hole Jig until completely assembled
and you have read and understood this entire operating
manual and the operating manual of the tool being used with
this Pocket Hole Jig.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
SAFETY RULES
WARNING
For your own safety, read all of the rules and precautions before
operating tool.
WARNING
Always follow proper operating procedures as dened in this
manual even if you are familiar with use of this Pocket Hole
Jig or any tool used with this Pocket Hole Jig. Remember that
being careless for even a fraction of a second can result in
severe personal injury.
Before using another tool with this product, always read,
understand and follow the instructions and safety warnings in
the owner’s manual for that tool. If you do not have the owner’s
manual, obtain one from the tool’s manufacturer before using it
with this product.
You must be familiar with the use of any tool or accessory
used with this Pocket Hole Jig. The supplier cannot be held
responsible for any accident, injury or damage incurred while
using this Pocket Hole Jig with any tool.
It is the responsibility of the purchaser of this product to ensure
that any person using this product reads and complies with all
instructions and safety precautions outlined in this manual and
the operating manual of the tool being used prior to use.
WARNING
Some dust created by operation of power tool contains
chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm. To reduce your
exposure to these chemicals, work in a well ventilated area and
work with approved safety equipment. Always wear OSHA/
NIOSH approved, properly tting face mask or respirator when
using such tools.
CAUTION
Do not modify or use this Pocket Hole Jig for any application
other than that for which it was designed. 23‑0414
Model No. 71845INSTRUCTION SHEET
Pocket Hole Jig Kit

SPECIFIC SAFETY WARNINGS
• Before using the Pocket Hole Jig, be sure everyone using the
product reads and understands all safety instructions and other
information contained in the drill manufacturer's manual.
• The drill bit is sharp. Handle with care.
• Avoid awkward hand positions where a sudden slip could
cause contact with the rotating bit.
• Properly secure your workpiece before drilling. Do not attempt
to hold the Pocket Hole Jig in place with your hand while
drilling. Secure it to the workpiece with a clamp.
• Do not allow familiarity gained from frequent use of tools
replace safe work practices. A moment of carelessness is
sufcient to cause severe injury.
UNPACKING Refer to Figure 1
Check for shipping damage. Check immediately whether all
parts and accessories are included.
ITEM DESCRIPTION QTY
A Pocket Hole Jig 1
BDust Collector Adapter 1
C3/8" Drill Bit 1
DR2 Driver Bit 1
EHex Key 1
F3/8" Stop Collar 1
GCarry Case 1
H#7-1" L Coarse Square Drive Pan-Head Screws 10
I#8-1-1/4"L Coarse Square Drive Washer-Head Screws 10
J#8-1-1/2" L Coarse Square Drive Washer-Head Screws 10
K#8-2"L Coarse Square Drive Washer-Head Screws 10
L#8-2-1/2"L Coarse Square Drive Washer-Head Screws 10
WARNING
The Pocket Hole Jig arrives completely assembled. Before
using, make sure to read and understand this entire operating
manual and the operating manual of the drill being used.
Figure 1
DUST COLLECTOR ADAPTER
See Figure 2. The Pocket Hole Jig is equipped with a dust
collector adapter, it can be used with or without the adapter.
1. Snap the dust collector adapter onto the top of
the Pocket Hole Jig.
2. Connect it to a dust extractor or dust collector.
3. Adjust the dust collector adapter to the needed position, it
can be rotated over 180°.
Figure 2
SET UP - TO DRILL POCKET HOLES
1. Measure the material thickness.
2. See Figure 3. On the side of the Pocket Hole Jig is a material
thickness alignment mark and measurements.
3. Slide the body of the Pocket Hole Jig in or out to align
the alignment mark with the measurement of the material
thickness.
4. Example shows mark is aligned to 3/4" material thickness.
Figure 3

Set the Drill Depth Position:
5. See Figure 4. Turn the Pocket Hole Jig over to set the drill
depth position.
a. Slide the 3/8" stop collar on to the 3/8" drill bit.
Do not tighten.
b. Slide the drill bit into the Pocket Hole Jig and align the
second step of the drill bit with the scale mark.
-If material thickness is less than 7/8";
Align with the 1st Mark
-If material thickness is 1" – 1‑1/8";
Align with the 2nd Mark
-If material thickness is greater than 1‑1/4";
Align with the 3rd Mark
c. Slide the 3/8" stop collar to the edge of Pocket Hole
Jig and tighten the screws on the stop collar with the
Hex Key (provided).
Figure 4
DRILLING POCKET HOLES
1. See Figure 5. Position the Pocket Hole Jig in place and clamp
it to the workpiece.
a. Place pocket holes 5/8" to 1‑1/2" from the edge and
every 6" to 8" apart.
b. If not using the dust collector adapter, DO NOT block
the chip ejection holes.
c. There are three alignment marks on the front of the
Pocket Hole Jig. The middle line aligns to the center
between the two holes to be drilled. The two side lines
align to the center of the two holes to be drilled.
Figure 5
NOTE: When drilling two holes, align the central line on the
Pocket Hole Jig with the mark.
NOTE: When drilling single holes, align one of the two outside
lines with the center of the hole being drilled.
2. See Figure 6. Start drilling the hole. Drill at a slow speed until
the stop collar touches the edge of the Pocket Hole Jig.
Figure 6
Drilling Holes into Assembled Material:
The POWERTEC Pocket Hole Jig can also be used to repair or
strengthen previously assembled case goods or drawers.
1. Reference the Drilling After Assembly chart for the
appropriate drill length for the material thickness.
2. Measure from the bottom of the stop collar to the rst step of
the drill bit and tighten the stop collar.
Figure 7
3. Remove the Pocket Hole Jig body from the Pocket Hole Jig
slide bracket.
Figure 8

Southern Technologies, LLC • Chicago, IL 60606
Put these instructions and the original sales invoice
in a safe, dry place for future reference.
Visit us on the web at www.powertecproducts.com
WARNING
When servicing, use only identical replacement parts. Use of
any other parts may create a hazard or cause product damage.
To ensure safety and reliability, all repairs should be performed
by a qualied service technician.
WARNING
Keep the Pocket Hole Jig dry, clean, and free from oil and grease.
Always use a clean cloth when cleaning. Never use brake uids,
gasoline, petroleum‑based products or any strong solvent to
clean the Pocket Hole Jig. Chemicals can damage, weaken or
destroy plastic which may result in serious personal injury.
GENERAL MAINTENANCE
4. See Figure 9. Scribe a line on the assembled material.
Reference the Drilling After Assembly chart for distance
from the edge measurement.
5. Align the edge of the Pocket Hole Jig to the scribed line
and clamp rmly in place with the appropriate clamp for
the application.
6. Start drilling the hole. Drill at a slow speed until the stop
collar touches the edge of the Pocket Hole Jig.
Figure 9
DRILLING AFTER ASSEMBLY
Material
Thickness
Distance
from Edge
Drill
Length
Screw
Length
1/2" Not Recommended
5/8" Snap to Edge 3‑1/2" 1"
3/4" 1/8" 3‑1/2" 1‑1/4"
7/8" 3/8" 3‑3/4" 1‑1/2"
1" 5/8" 3‑3/4" 1‑1/2"
1‑1/8" 7/8" 4" 1‑1/2"
1‑1/4" 1‑1/16" 4" 2"
1‑3/8" 1‑5/16" 4" 2"
1‑1/2" 1‑9/16" 4" 2‑1/2"
DRIVE POCKET HOLE SCREWS
1. Reference the Recommended Screw Length chart for the
correct screw length for material thickness used.
Recommended Screw Length:
Material Thickness Screw Length
1/2" 1" *
5/8" 1"
3/4" 1‑1/4"
7/8" 1‑1/2"
1" 1‑1/2"
1‑1/8" 1‑1/2"
1‑1/4" 2"
1‑3/8" 2"
1‑1/2" 2‑1/2"
* Pan‑Head Pocket Screws recommended.
NOTE: Screw length is measured from the bottom of the head
to the tip of the screw.
2. Use the R2 Driver Bit (supplied) to drive the wood screws into
the material.
Figure 10