PowerFlow 1600 Series User manual

1600 Series Intelligent Electropneumatic
Valve Positioner
1600 Position controller
1601 Process controller
1602 Position controller(Profibus-DP)
lCompact stainless steel design
lElectrical waterproof connectors
lLCD with backlight
lEasy to start-up
lRich additional software functions
1600 series intelligent electro-
pneumatic valve positioner is
designed for integral pneumatic
control valve, particularly suitable
for angle seat valves and diaphr-
agm valves.
The product is easy to operate and
has rich software functions.
It can easily be operated via the
LCD and keypad.
The positioner adjusts the valve
position quickly and accurately
through detecting the position
sensor signal.
Technical data
Material
PC、PA6-GF30、Stainless Steel、SI
Power supply
24V DC ±10%
Set-point signal
(1600/1601)
0/4-20mA or 0-5/10 V
Input resistance for set-
point signal
(1600/1601)
240Ω at 0/4-20mA, 21KΩ at 0-5/10V
Control medium
Dust concentration
Particle density
Pressure condensation
point
Oil concentration
neutral gases, air DIN ISO 8573-1
Solid particle size and density Class 3
Dew point Class 3
Oil content Class 3
Ambient temperature
0-70°C
Pneumatic connection
Plug-in hose connector G1/4(internal
Φ6mm
Electrical connection
M12 3-pins B-coded(cable ø 4-6mm)
M12 4-pins D-coded(cable ø 4-6mm)
M12 5-pins A-coded(cable ø 4-6mm)
Supply pressure
3~7 bar, specific values depending on
the actuator
Air flow rate
17 l/min(input pressure of 0.6Mpa)
58 l/min(input pressure of 0.6Mpa
,only single-acting)
Stroke control range
Line 5-50mm
Angle 90°
Installation
As required, Preferably with actuator in
upright position, Screw
Protection class
IP66
Power consumption
<5W
Explosion-proof class
(1600/1601)
Ex nA II C T4

1. LCD and key panel
2. Stainless steel body casing
3. Main body casing
4. Electrical connection
5. Pneumatic connection
6. Actuator connection
Structure
Combinations
Angle seat control valveDiaphragm control valve
1
2
3
4
5
6

Technical specifications
Remark:
In the air flow rate option, code Q1 is suggested to match the actuator of 40-100 mm internal
gas chamber diameter, code Q2 is suggested to match the actuator of 125-160 mm internal gas
chamber diameter. Code Q2 is only used for single-acting actuator, and only in Freeze state
when power-off. The air flow rates for code Q1 and Q2 are under the condition of 0.6Mpa input
pressure.
In the valve max stroke option, AT actuator range for code S4 is AT50~AT125. For other
actuator models, please consult our company. It is no need to select the thread type option for
code S4.
Power off state for single-acting option is Safe by default.1602 type is without 4-20mA
feedback signal.
SS21600 Q1 T1
Power off state
for single-acting
S
N
Thread type
S Safe
F Freeze
Valve max stroke
Q1 17 l/min
Q2 58 l/min Air flow rate
T1 G1/4
T2 M16 * 1
T3 M22 * 1.5
T4 M26 * 1.5
Feedback signal
Product series
S2 Line 5-25 mm
S3 Line 25-50 mm
S4 Angle 90°
S Single-acting
D Double-acting Actuator type
1600 Without process control function
1601 With process control function
1602 Without process control function (Profibus-DP)
N No feedback signal
Y 4-20mA feedback signal

Dimensions

180°
180°
Interface angle adjustment
The angel can be adjusted between the positioner and the valve.If need to adjust the
interface angle,relaxing the hexagon screw in place A first.Then adjusting the angle
clockwise or counter-clockwise in 180°range. After adjusting the angle, locking the
angle by the hexagon screw.

Electrical connections
X1 (1600/1601)
Pin
Description
Signal type
1
A n a l o g u e s i g n a l
output +
0/4 – 20 mA
or 0 – 5/10 V
2
Binary signal output 1
0/24 V
3
Binary signal output 2
0/24 V
4
Binary signal input +
0-3V =“0”,
15-30V =“1”
5
Signal common GND
GND
X3 (1600/1601)
Pin
Description
Signal type
1
Power supply +
+24 V
2
Power supply GND
GND
3
Set signal input +
0/4 – 20 mA
or 0 – 5/10 V
4
Se t s i g n a l i n p u t
GND
GND
X2 (1601)
Pin
Description
Signal type
1
Transmitter input +
+24 V
2
Transmitter signal
output
4-20 mA
3
Transmitter GND
GND
X3 (1602)
Pin
Description
Signal type
1
Power supply +
+24 V
2
Power supply GND
GND
3
/
/
4
/
/
X1 (1602)
Pin
Description
1
Bus power supply +5 V
2
B Inverting driver output/receiver
input
3
A N o n i n v e r t i n g d r i v e r
output/receiver input
4
DE Driver enable status output
5
Bus GND

Signal flow diagram
Valve
opening
B1
E1
Positioner
Xd1CMD
Pilot valve
system
Position
setpoint
Control valve
Position sensor system
Position control loop
Z1
CMD
Process
controller
Xd2SP Position
control
loop
Process set-
point value
Process
Transmitter
Process control loop
Process
variable
PV
Z2
Pneumatic connections
P
Air supply enter(built-in filter, filter size 5 μm)
R
Air exhaust
C
Check valve
A1
Pilot air outlet 1
A2
Pilot air outlet 2

Schematic diagram
Additional software functions
Positioner
1600/1601
Set-point signal
4-20mA, 0-20mA,
0-10V,0-5V
Binary signal
24V DC
Inputs
Analogue signal
4-20mA, 0-20mA,
0-10V,0-5V
Binary signal
Outputs
Operation through keypad
Process signal
4-20mA
Power supply
lSelection of the transfer characteristic
between set-point value and stroke.
lSealing function for position controller.
lEffective sense of direction between input
signal and set-point value.
lLimit of the mechanical stroke range.
lSetting for control parameters.
lSafety position setting for the position controller.
lConfiguration of signal level fault detection.
lActivating of the binary input.
lConfiguration of the outputs.
lCalibrating the control parameters.
lSetting for manual control rate.
lCode protection.
Positioner
1602
Bus
24V DC
Bus
Operation through keypad
Power supply

FUNCTION
1600
1601
1602
1500
Explosion-proof
√
√
×
×
Process control
×
√
×
×
4-20mA signal input
√
√
×
√
4-20mA signal output
○
○
×
○
Autotune
√
√
√
√
Valve position manual adjustment
√
√
√
√
Sealing function
√
√
√
√
Dead band setting
√
√
√
√
4-20mA input signal error detection
√
√
×
√
Factory setting
√
√
√
√
Characteristic curve setting
√
√
√
×
Direction of set-point value
√
×
√
×
Valve stroke range limiting
√
√
√
×
Safety position setting
√
√
×
×
Binary signal input/output
√
√
×
×
Input signal calibration
√
√
×
×
Speed setting of manual adjustment
√
√
√
×
Code protection
√
√
√
×
Function comparison for all types
√
YES
×
NO
○
optional

Valve match

1600系列智能电气阀门定位器
1600 位置控制器
1601 过程控制器
1602 位置控制器(Profibus-DP)
l不锈钢外壳设计
l电气防水接头
l带背光液晶显示屏
l快速简易启动
l丰富的附加功能
1600系列智能电气阀门定位器
是专为一体式气动调节阀所设计
的，特别适用于角座阀和隔膜阀
产品。
该产品操作简便，软件功能
丰富，可轻松通过液晶屏和按键
面板进行操作。
定位器可通过检测位移传感
器信号，对阀位进行快速精确调
节。
技术参数
材料
聚碳酸脂（PC）硅橡胶(SI)
聚酰胺(PA6-GF30）不锈钢(304)
电源
直流 24V ±10%
信号输入
(1600/1601)
0/4 to 20mA 或 0 to 5/10 V
设定信号输入阻抗
(1600/1601)
0/4-20mA信号时 240Ω
0-5/10V信号时 21KΩ
压缩空气要求
颗粒度要求
颗粒密度要求
凝点要求
油脂浓度要求
固体颗粒大小和密度 3 级
露点 3 级
含油量 3 级
环境温度
0-70°C
气动接头
1/4英寸插入式软管接头(内径Φ
6mm)
电气快速接头
M12 三针 B标准(电缆直径ø 4-6mm)
M12 四针 D标准(电缆直径ø 4-6mm)
M12 五针 A标准(电缆直径ø 4-6mm)
气源压力
3-7 bar，具体值视执行机构而定
气体输出流量
17 l/min(输入压力为0.6Mpa)
58 l/min(输入压力为0.6Mpa, 仅单作用)
阀门行程控制范围
直行程 5-50 mm
角行程 90°
安装方式
倾向于安装在执行器顶端，通过螺纹和
执行器连接
防护等级
IP66
功耗
<5W
防爆等级
(1600/1601)
Ex nA II C T4

1. 液晶屏和按键面板
2. 不锈钢外壳
3. 主壳体
4. 电气接口
5. 气动接口
6. 执行器连接件
产品结构
组合方式
角座式调节阀
隔膜式调节阀
1
2
3
4
5
6

技术规格
备注：
输出气体流量选项中，代码Q1建议匹配气室内径40-100 mm 的执行器，代码Q2建议匹配
气室内径 125-160 mm的执行器。代码Q2仅适用于单作用执行器，且断电时只支持保位状态。
代码Q1,Q2标注的气体流量均为输入压力在0.6Mpa下的气体流量。
阀门最大行程选项中代码S4适用的AT执行器范围是AT50~AT125。其他型号请客户咨询
我司。如果选择代码S4，则螺纹规格选项不需要选择。
单作用断电状态默认为复位。1602不支持4-20mA反馈信号。
反馈信号
1600 不带过程控制功能
1601 带过程控制功能
1602 不带过程控制功能(Profibus-DP)
产品系列
阀门最大行程
S2 直行程5-25 mm
S3 直行程25-50 mm
S4 角行程 90°
S 单作用
D 双作用 执行机构类型
S S21600
Q1 17 l/min
Q2 58 l/min 输出气体流量
Q1
螺纹规格
T1 G1/4
T2 M16 * 1
T3 M22 * 1.5
T4 M26 * 1.5
T1
单作用断电状态
S 复位
F 保位
S
N 无反馈信号
Y 4-20mA反馈信号
N

机械尺寸

操作界面角度调整
将定位器与阀门连接之后，定位器可与阀门之间做角度调整。若需要调整
定位器操作界面角度，松开A处的内六角紧定螺钉后，顺时针或逆时针180°
范围内调整到需要的角度，再拧紧紧定螺钉。
180°
180°

电气接口
X1 (1600/1601)
端子号
描述
信号类型
1
模拟信号输出 +
0/4–20mA 或
0–5/10 V
2
开关量信号输出通道1
0/24 V
3
开关量信号输出通道2
0/24 V
4
开关量信号输入 +
0-3V =“0”，
15-30V =“1”
5
信号公共 GND
GND
X3 (1600/1601)
端子号
描述
信号类型
1
电源 +
+24 V
2
电源GND
GND
3
设定信号输入 +
0/4–20mA 或
0–5/10 V
4
设定信号输入GND
GND
X2 (1601)
端子号
描述
信号类型
1
变送器输入 +
+24 V
2
变送器信号输
出
4-20 mA
3
变送器 GND
GND
X3 (1602)
端子号
描述
信号类型
1
电源 +
+24 V
2
电源GND
GND
3
/
/
4
/
/
X1 (1602)
端子号
描述
1
总线电源+5V
2
B 反相驱动器输出/接收器输入
3
A 同相驱动器输出/接收器输入
4
DE 驱动器启用状态输出
5
总线GND

信号流程示意图
阀门开度
B1
E1
位置控制器
Xd1CMD
先导阀
位置设定值 调节阀
位移测量系统
位置控制回路
Z1
CMD
过程控制阀
Xd2SP 位置控
制回路
过程量设定值 过程
变送器
过程控制回路
过程量
变化
PV
Z2
气动接口
P
气源进入（内置滤网，过滤尺寸5μm）
R
排气
C
单向阀
A1
先导气口1
A2
先导气口2

原理图
软件附加功能
l阀门传输特性设置
l紧闭功能设置
l输入信号和设定值间的作用方向设置
l阀门行程限制
l密码保护功能
l控制参数的设置
l安全位置的设置
l输入信号错误检测.
l二进制输入信号功能激活
l输出信号功能配置
l控制参数校正
l手动控制速度设置
l密码保护
定位器
1600/1601
设定信号
4-20mA, 0-20mA,
0-10V,0-5V
二进制信号
24V 直流
输入
模拟量信号
4-20mA, 0-20mA,
0-10V,0-5V
二进制信号
输出
面板操作
过程量信号
4-20mA
电源
定位器
1602
总线
24V 直流
总线
面板操作
电源

各型号功能对比
功能
1600
1601
1602
1500
防爆
√
√
×
×
过程控制
×
√
×
×
4-20mA信号输入
√
√
×
√
4-20mA信号输出
○
○
×
○
自整定
√
√
√
√
手动调节阀位
√
√
√
√
紧闭功能
√
√
√
√
死区设置
√
√
√
√
4-20mA输入信号错误检测
√
√
×
√
恢复出厂设置
√
√
√
√
特性曲线设置
√
√
√
×
信号方向设置
√
×
√
×
行程限制
√
√
√
×
安全位置设置
√
√
×
×
开关量信号输入/输出
√
√
×
×
输入信号校正
√
√
×
×
手动调节速度设置
√
√
√
×
密码保护
√
√
√
×
√
有该功能
×
无该功能
○
可选

阀门匹配