Powernail Power Roller Conversion Kit User manual

Read this manual before you use the Power Roller. Follow all safety warnings and instructions. If you
are uncertain about the operation of the Power Roller, call us directly at 1-800-323-1653 for assistance
or contact the closest Powernail Dealer for help. Please retain this information for future reference.
WARNING
rev. 2019.08.29
Operation and Maintenance Manual
Power Roller Conversion Kit
POWERNAIL
®
CO.
1300 Rose Road, Lake Zurich, IL 60047
Phone: [phone]
Website: www.powernail.com
The Power Roller speeds up installation time and requires less
effort on the part of the installer.
For the Model 15FS

FLEX POWER ROLLER
2
Powernailers® are constructed in the USA and are made
of the best materials available.
The 15FS Power Rollers speeds up the
installation and requires less eff ort on the
part of the installer.
The 15FS FLEX Power Rollers uses an
adjustable foot and you can fi ne-tune the
nailer height according to diff erent wood
profi les. No need for extra shims and pads!
OPERATION
Read these instructions carefully before you use the Nailer.
The 15FS Flex Power Rollers are recommended for
use on 3/4” to 5/8" Tongue and Groove fl ooring.
The 15FS FLEX POWER ROLLER is designed to
use staple lengths of 2”, 1-3/4”, and 1-1/2”.
To use the 15FS Flex Power Roller, adjust the
FLEX foot to a sample of your fl ooring.
Then, simply place the stapler on the fl oor, pull
stapler back so the 9mm rollers catch the edge
of the fl oor above the tongue, tap the plunger
with the rubber capped mallet end to let the
stapler drive and set the nail at the correct 45
degree angle.
Fastening with the Power Roller is faster and easier.
The stapler is designed to fasten from left-to-right
and aides the installer by guiding the stapler into the
fl ooring as the stapler is rolling along.
Consult the fl ooring manufacturers recommended
nailing schedule and ensure you are nailing over a
proper subfl oor.
See page 3 for instructions on correct FLEX foot
adjustment.

3
FLEX Foot Adjustment:
Wood varies from one manufacturer to the
next. The diff erent wood profi les may be due
to height and length of the fl ooring tongue and
whether or not there is a nail pocket.
First, loosen the two hex bolts under the FLEX
foot with the Allen Wrench supplied with the
stapler. (Figure 1.)
Next, set the stapler on a sample of your
fl ooring.
Use the adjustment lever at the back of the
roller foot to raise or lower the stapler to the
wood.
Match the Adapter Foot triangle & 9mm rollers
so that they are pointing into the 90° angle
created by the tongue and the top of the wood
(see Figure 2).
For wood with a nail pocket, line up the triangle
& 9mm rollers so at the top of the nail pocket.
When the adjustment lever is in the correct
position for your wood sample, tighten the two
hex bolts to lock the FLEX foot into place.
Always check your adjustment with a sample to
ensure the nail is driving into the nail pocket.
Figure 2.
Hex Allen Wrench
FLEX Foot Adjustment Lever
1. Loosen 2 hex screws.
2. Raise or lower the FLEX Foot to your wood sample.
3. Match the 9mm rollers to the nail pocket.
4. Tighten 2 hex screws.
5. Test wood sample with new adjustment.
Figure 1.
Adjust FLEX lever so the 9mm rollers are above the fl ooring tongue

INSTALLALING THE POWER ROLLER FOOT
Stapler Disassembly:
Remove any remaining fasteners from the channel.
Mount the nailer / stapler upside-down in a padded vise.
Using a 5mm hex Allen
wrench (metric), loosen the
(4) hex screws from the base
of the existing adapter foot
(see fi gure 1 or fi gure 4).
Lift the whole adapter foot
and channel assembly off of
the stapler. Remove the (4)
hex screws from the adapter
foot.
Separate the channel
assembly from the original
adapter foot.
Figure 2.
Stapler Reassembly:
Using pliers, pull the drive
blade assembly to the top
of the nailer / stapler.
Install the channel
assembly into position over
the drive blade. Line up
the drive blade with the
opening in the channel
assembly (see fi gure 2).
Figure 1.
4

INSTALLATION (continued)
Slide the Power Roller
foot sideways onto the
stapler and channel
assembly (see fi gure
3).
Line up the 4 screw
holes for each
component; the adapter
foot, the channel
assembly, and the
stapler body.
Replace and tighten the (4) hex screws using the 5mm hex Allen wrench
(metric).
Stapler is ready for functional testing.
Figure 3.
Figure 4.
(Pictured: Model 445FS with gen 1 FLEX Power Roller installation. Installation process is the same across all our FLEX products) 5

PARTS LIST - 15FS POWER ROLLER FOOT
Model 445 / 445FS Power Roller Assemblies, Kits and Accessories
ITEM # PART NO. DESCRIPTION QTY REQ
A-4 09-44529757A 6 OZ. INDUSTRIAL LIGHT AIR TOOL OIL 1
A-6 06-99606 15FS POWER ROLLER CONVERSION KIT 1
A-7 09-50P3104A 9MM BEARINGS W/ MOLDED COVERS (SET OF 2) 1
A-8 09-RB15FSA COMPLETE ROLLER SET (4 LRG ROLLERS + 2 9MM ROLLER) 1
KEY: S=Sold Separately, A= Sold as part of assembly, TU=Tune-up Kit, F=Factory replacement only
ITEM # PART NO. DESCRIPTION QTY REQ AVAIL
418 09-15FS-418 HEX SOCKET HEAD BOLT 4 S
60 09-15FS3110 ROLLER ADAPTER FOOT (15FS) 1 S, A-6
63 09-50P3077 #10-32 X 1/2" B.H.C.S. 2 S, A-6
64 09-50P3104 9MM BEARING W/ MOLDED COVER 2 S, A-6, A-7, A-8
65 09-50P3103 AXEL PIN 2 S, A-6
66 09-44529334 FLEX FOOT BRACKET 1 S, A-6
67 09-50P3073 FLEX FOOT CAM PLATE 1 S, A-6
68 09-50P3072 FLEX FOOT CAM 1 S, A-6
69 09-50P3079 BELLEVILLE DISC SPRING 1 S, A-6
70 09-50P3078 1/4 SH DIA X .50" SH. BOLT (W/PATCH) 1 S, A-6
71 09-44529875 ROLLER FLEX FOOT (445) 1 S, A-6
72 09-50P3076 WASHER .281 IDX.62 ODX.051" T 2 S, A-6
73 09-50P3075 1/4-28 X 1-1/4" S.H.C.S. 2 S, A-6
74 09-50P3097 LARGE ROLLER BEARING WITH MOLDED COVER 4 S, A-6, A-8
75 09-50P3084 ROLLER 10MM SH DIA X 16MM SH BOLT 4 S, A-6
09-44529801 HEX WRENCH 3/16 (FLEX FOOT) 1 S, A-6
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63
60
64
65
418
66
67
68
69
70
75
74
73
72
71
SCHEMATIC - 15FS POWER ROLLER FOOT
For Step-by-Step Videos and Instructions,
Visit our Web Site at: www.Powernail.com
Kits Available - For use on 15FS Power Roller Powernailers
9MM ROLLER SET COMPLETE ROLLER SET
Part #: 09-50P3104
Schematic #’s: 64(x2)
Part #: 09-RB15FSA
Schematic #'s: 74(x4), 64(x2)
7

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