Powers Fasteners TI-C5 Series User manual

CONFIDENTIAL
SERVICE MANUAL
Model: TI-C5 Series
Specifications and parts may be changed for improvement.

1.SPECIFICATIONS
TI-C5 DT, TI-C5 ST
1. NAME OF PARTS
2. TOOL SPECIFICATIONS 3. FASTENER SPECIFICATIONS
−1−

TI-C5 LT (CE)/TI-C5 LT, TI-C5 ST (CE)/TI-C5 ST
1. NAME OF PARTS
2. TOOL SPECIFICATIONS 3. FASTENER SPECIFICATIONS
−2−

2.PROCESS DESIGN ORDER FOR ASSEMBLY
(Refer to the exploded view, spare parts list and the owner’s manual
<instruction manual>.)
1. Combustion Chamber Assy. 1
Convex Part (entire circumference)
of Seal Plate
Small holes (φ1.0) in the Chamber
* Check that they are on the same
side.
Lower Chamber
Upper Chamber
The boss (for
identification) of the Seal
Plate should be on the
convex side of the Lower
Chamber.
UPPER CHAMBER
(56134)
CHAMBER
PLATE
(56144)
HEXAGON SOCKET HEAD CAP SCREW 4 x 20
(56140)
Press the
Chamber
Plate hard to
assemble.
Groove in Upper Chamber
Convex Part of Seal Plate
SEAL PLATE
(56136)
LOWER CHAMBER
(GN11489)
Planar Part
1. Align the convex part of the Seal Plate with the groove in the Upper Chamber to put the former on
the latter.
* The boss (for identification) of the Seal Plate should be on the small hole (φ1.0) side of the
chamber.
2. Put the Lower Chamber on the Upper Chamber on which the Seal Plate has been put.
3. Put the Chamber Plate on the planar part of the Lower Chamber and lock with the Hexagon Socket
Head Cap Screws 4 x 20 (4 pcs.).
(Tightening torque: 5.0 to 6.0 N·m)
ASSEMBLY PROCEDURE
−3−

2. Combustion Chamber Assy. 2
GUIDE POLE (Kit # 56359) (4 pcs.)
GUIDE POLE
3. Combustion Chamber Assy. 3
1. Assemble the Guide Poles (4 spots) to the noses of the Hexagon Socket Head Cap Screws 4 x 20.
* Ensure that there is no gap between the Guide Poles and Upper Chamber.
ASSEMBLY PROCEDURE
Noses of Hexagon
Socket Head Cap
Screws 4 x 20
Set the O-ring into a groove.
(Entire circumference)
Ensure that there is no gap
between the Guide Poles
and Upper Chamber.
UPPER CHAMBER
BOLT (M4 x 20)
O-ring groove
O-RING 4D 3.5 x 75.8 (AS234) (56132)
1. Apply MOLYKOTE HR-300 to the entire circumference of the O-ring 4D 3.5 x 75.8 (AS234). (0.6 to
0.8 g)
2. Assemble the O-ring 4D 3.5 x 75.8 (AS234) into the O-ring grooves in the Lower and Upper
Chambers.
* Set the entire circumference of the O-ring 4D 3.5 x 75.8 (AS234) into the groove.
ASSEMBLY PROCEDURE
−4−

4. Trigger Assy. 1 (for reference)
5. Trigger Assy. 2 (for reference)
Boss of ST Lever
1. Assemble the Helical Torsion Spring to the ST Lever from both sides.
2. Assemble the end of the spring to the ST Lever (on both sides).
ASSEMBLY PROCEDURE
End of Spring
* Direct the end of the
spring to the boss side
of the ST Lever.
Boss of ST
Lever
ST LEVER
A
ssemble the end
of the Spring.
COMPRESSION SPRING (ST)
HELICAL TORSION
SPRING (TRIGGER)
TRIGGER
WAVED SPRING PIN
3 x 15
1. Assemble the Compression Spring (ST) to the boss of the ST Lever.
2. Set the ST Lever Assy. into the Trigger and press-fit the Waved Spring Pin.
* Check that the ST Lever Assy. turns and returns by the spring.
ASSEMBLY PROCEDURE
−5−

6. F-cell Connection Assy. 1 (for reference)
SEAL CAP
CONNECTION COLLAR A
CONNECTION COLLAR B
O-RING 4D 1.9 x 4.8
O-RING 4D 1.42 x 1.52
(AS003)
Pawl (2 spots)
COMPRESSION SPRING (CONNECTION OUTSIDE)
CONNECT BODY
CONNECTION FILTER
COMPRESSION SPRING (CONNECTION)
NOZZLE PISTON
1. Assemble the O-ring 4D 1.9 x 4.8 (large) to the Connection Collar A.
2. Assemble the O-ring 4D 1.42 x 1.52 (small) to the Connection Collar A.
3. Assemble the Connection Collar B to the Connection Collar A.
4. Assemble the Connection Collar A to the Seal Cap.
5. Assemble the Connection Filter and Seal Cap to the Connect Body.
6. Assemble the Compression Spring (Connection Outside), and the Compression Spring
(Connection) and Nozzle Piston to the Connect Body.
ASSEMBLY PROCEDURE
−6−

7. F-cover Connection Assy. 2 (for reference)
CONNECT CAP
−7−
8. F-Cell Connection Assy. 3 (for reference)
1. Assemble the O-ring (1.9 x 4.8, small) to the Connect Cap.
2. Assemble the Connect Collar C to the Connect Cap.
3. Assemble the O-ring (2.4 x 10.8, large) to the Connect Cap.
ASSEMBLY PROCEDURE
CONNECT CAP ASSY.
O-RING 4D 1.9 x 4.8
CONNECTION COLLAR C
O-RING 4D 2.4 x 10.8
Check that the Pawl of the Seal Cap is getting on top (2 spots).
PARALLEL PIN 3 x 12
1. Assemble the Connect Cap Assy. to the Connect Body.
2. Assemble two Parallel Pins to the Connect Cap.
ASSEMBLY PROCEDURE

9. Solenoid Valve Assy. 1 (for reference)
VALVE CORE UNIT
COMPRESSION SPRING (CORE)
VALVE SPACER
HEXAGON SOCKET HEAD CAP
SCREW 2 x 4
OUTLET BODY
NUT PLATE
RUBBERS
O-RING 4D 1 x 8
FIXED CORE UNIT
Degrease
1. Assemble the Fixed Core Unit from the spot-faced surface side of the Nut Plate.
2. Assemble the Compression Spring (Core), Valve Core Unit (with downward rubber), Valve Spacer,
and Valve Core Unit (with upward rubber) to the Fixed Core Unit in that order.
3. Assemble the O-ring 1 x 8 to the Outlet Body and lock with the Hexagon Socket Head Cap Screws
2 x 4 at 4 spots. (Tightening torque: 0.4 to 0.6 N·m, 4 spots)
ASSEMBLY PROCEDURE
−8−

10. Magazine Assy. 32L 1
SPRING COLLAR (Kit # 56353)
SPRING COLLAR (Kit # 56353)
SPRING STOPPER (Kit # 56353)
Check the spring
direction.
SPRING COVER B
(Kit # 56353)
CONSTANT FORCE SPRING
(Kit # 56353) SPRING COVER A (Kit # 56353)
CONSTANT FORCE SPRING
(Kit # 56353)
FOLLOWER HOLDER
(Kit # 56353)
1. Assemble the Spring Collar to the Constant Force Spring.
* Constant force spring assy.
2. Assemble the Spring Cover B to the Follower Holder.
3. Assemble the Constant Force Spring Assy. to the Follower Holder.
* Beware of the spring direction.
4. Assemble the Spring Cover A to the Follower Holder.
5. Assemble the Spring Stopper to the Follower Holder.
ASSEMBLY PROCEDURE
−9−

11. Magazine Assy. 32L 2
FOLLOWER ASSY.
PARALLEL PIN (FOLLOWER) (Kit # 56353)
FOLLOWER C5 (Kit # 56353)
* Beware of the shape.
(Straight shape for the GS725)
A
NTIFIRE PLATE (Kit # 56353)
<follower (JPN)>
* Beware of the color.
COMPRESSION SPRING
(FOLLOWER) (Kit # 56353)
RUBBER WASHER 2.7 x 7 x 2.5
(Kit # 56353)
* Should be set into the
groove.
Fit the spring onto the boss. (Both side)
1. Assemble the Antifire Plate to the Follower Holder.
2. Assemble the Follower C5 to the Follower Holder, followed by the Compression Spring (Follower) in
alignment with the boss (both side).
3. Assemble the Rubber Washer to the Follower Holder, followed by the Parallel Pin (Follower).
* Beware of the direction.
ASSEMBLY PROCEDURE
−10−

12-1. Magazine Assy. 38L/32L-1
MAGAZINE FOOT C5
(Kit # 56352)
MAGAZINE STOPPER
(56301)
COMPRESSION SPRING (STOPPER) (Kit # 56352)
RUBBER WASHER 1.7 x 6 x 2 (Kit # 56352)
NAIL STOPPER (Kit # 56352) PARALLEL PIN (STOPPER) (Kit # 56352) * Beware of the direction.
MAGAZINE 38L/32L
MAGAZINE HUNGER (56312)
* Beware of the color.
CROSS RECESSED HEAD
TAPPING SCREW 3 x 8
(56308) Magazine 38L/32L
Product Part Code Part Name
TI-C5 LT(CE)
TI-C5 LT(AS) 56351 MAGAZINE 38L
TI-C5 DT(USA) 56313 MAGAZINE 32L
1. Assemble the Magazine Hanger to the Magazine 38L/32L.
2. Assemble the Compression Spring (Stopper) to the Magazine Foot, assemble Rubber Washer and
Nail Stopper to the Magazine Foot, and press-fit the Parallel Pin (Stopper).
3. Holding down the Magazine Stopper, insert the Magazine Foot onto the Magazine 38L/32L.
4. Attach the Magazine Stoppers to the Magazine Foot and Magazine Hanger, and lock with the Cross
Recessed Head Tapping Screws 3 x 8. (Tightening torque: 0.4 to 0.6 N·m)
ASSEMBLY PROCEDURE
−11−

12-2. Magazine Assy. 38S-1
MAGAZINE FOOT
MAGAZINE STOPPER
(56301)
COMPRESSION SPRING (STOPPER) (Kit # 56352)
RUBBER WASHER 1.7 x 6 x 2 (Kit # 56352)
NAIL STOPPER
(Kit # 56352)
PARALLEL PIN (STOPPER) (GN11589) * Beware of the direction.
CROSS RECESSED HEAD
TAPPING SCREW 3 x 8
(56308)
MAGAZINE 38S
* Beware of the color.
1. Assemble the Compression Spring (Stopper) to the Magazine Foot, assemble Rubber Washer and
Nail Stopper to the Magazine Foot, and press-fit the Parallel Pin (Stopper).
2. Holding down the Magazine Stopper, insert the Magazine Foot onto the Magazine 38S.
3. Attach the Magazine Stoppers to the Magazine Foot C5 and lock with the Cross Recessed Head
Tapping Screws 3 x 8. (Tightening torque: 0.4 to 0.6 N·m)
ASSEMBLY PROCEDURE
−12−

13-1. Magazine Assy. 38L/32L-2
Set the Follower Assy. into the
grooves in the Magazine 38L/32L.
Set the hook part of the Constant Force Spring of the
Follower Assy. onto the end of the Magazine 38L/32L.
FOLLOWER ASSY.
MAGAZINE ASSY.
A
ssemble the Magazine Cover
38/32 in alignment with the
outer shape of the Magazine
38L/32L.
LOWER PLATE
HEXAGON SOCKET HEAD
CAP SCREW 5 x 6 (56326)
SQUARE NUT M5 (56324)
MAGAZINE COVER 38/32
Magazine Cover 38/32
Product Part Code Part Name
TI-C5 LT(CE)
TI-C5 LT(AS) 56305 MAGAZINE COVER 38
TI-C5 DT(USA) 56315 MAGAZINE COVER 32
MAGAZINE TOP (56402)
PARALL PIN 2x8(56403)
MAGAZINE 32L
1. Set the Follower Assy. into the grooves in the Magazine 38L/32L, and set the hook part of the
Constant Force Spring onto the end face of the Magazine 38L/32L.
2. Assemble the Magazine Top to the Magazine 32L with the Parallel Pin 2x8. (Only the Magazine 32L)
3. Assemble the Lower Plate to the Magazine Cover 38/32.
3. Assemble the Magazine Cover 38/32 in alignment with the outer shape of the magazine 38L/32L. Set
the Square Nut M5 inside the Magazine 38L/32L, and lock with the Hexagon Socket Head Cap Screw
5 x 6. (Tightening torque: 7.0 to 8.0 N·m)
ASSEMBLY PROCEDURE
−13−

13-2. Magazine Assy. 38S-2
Set the Follower Assy. into the
grooves in the Magazine 38S.
Set the hook part of the Constant Force Spring of the
Follower Assy. onto the end of the Magazine 38S.
FOLLOWER ASSY.
MAGAZINE ASSY.
A
ssemble the Magazine Cover
38 in alignment with the outer
shape of the Magazine 38S.
LOWER PLATE
HEXAGON SOCKET HEAD
CAP SCREW 5 x 6 (56326)
SQUARE NUT M5 (56324)
MAGAZINE COVER 38 (56305)
1. Set the Follower Assy. into the grooves in the Magazine 38S, and set the hook part of the Constant
Force Spring onto the end face of the Magazine 38S.
2. Assemble the Lower Plate to the Magazine Cover 38.
3. Assemble the Magazine Cover 38 in alignment with the outer shape of the magazine 38S. Set the
Square Nut M5 inside the Magazine 38S, and lock with the Hexagon Socket Head Cap Screw 5 x 6.
(Tightening torque: 7.0 to 8.0 N·m)
ASSEMBLY PROCEDURE
−14−

14. Main Piston Unit (Kit # 56361) (for reference)
−15−
15. Engine Assy. (Cylinder Head Assy.) 1
1. Apply Araldite to the degreased threaded parts of the Drive Rod and Main Piston, and lock onto the
Main Piston. (Tightening torque: 15 to 18 N·m)
ASSEMBLY PROCEDURE
Identification
grooves, 2 spots
DRIVER ROD
MAIN PISTON
A
pply Araldite thinly to the entire
circumference of the threaded part.
Apply Araldite to the entire
circumference of more than
half the threaded part.
O-RING P7
PLUG UNIT (56114)
Degrease if oil is adhered.
Degrease if oil is adhered.
Section A-A
O-RING AS568-011
1. Assemble the O-rings P7 and AS-568-011 to the Plug Unit.
* Ensure that the O-rings are free from torsion and adhered dust.
ASSEMBLY PROCEDURE

16. Cylinder Head Assy. 2
CYLINDER HEAD C5 (56115)
A
lign the convex pa
r
t of the
Motor Sleeve with the groove
in the Cylinder Head.
See Detail A
PLUG UNIT (56114)
TUBE FITTING M5
(56120)
MOTOR UNIT C5-CI
(Kit # 56356)
MOTOR BUFFER
(Kit # 56356)
MOTOR SLEEVE Outer Convex Part of
Motor Sleeve
CYLINDER HEAD WASHER
(Kit # 56356)
12.8 (End of shaft)
* Apply HP-300 to the outer
circumference of the motor.
Detail A
Scale 5:1
A
ssembly Direction
1. Assemble the Tube Fitting M5 to the Cylinder Head C5.
2. Assemble the Plug Unit to the Cylinder Head. (Tightening torque: 2 to 3 N·m)
3. Set the Motor Sleeve and Motor Mount S into the Cylinder Head.
* The hemispherical convex part of the Motor Buffer should face the motor side.
* For the vertical direction of the Motor Sleeve, assemble it in such a manner that its outer convex
part will be located topside. For the rotating direction, align the outer convex part with the groove
in the Cylinder Head.
4. Assemble the Washer to the motor.
5. Assemble the motor, to which HP-300 has been applied, to the Cylinder Head.
* Align the convex part of the Motor Sleeve with the rotating position of the groove in the motor.
ASSEMBLY PROCEDURE
−16−

−17−
17. Cylinder Head Assy. 3
FLAT SCREW 4 x 8
W/SPRING WASHER
(56124)
1. Assemble the Motor Mount L onto the motor (hemispherical conv
assemble the Plain Washer and Retaining Ring C Type.
* Check that the Retaining Ring C is fit into the groove in the Cylinder
2. Assemble the Connector Holder to the Cylinder Head, attach the gro
harness, and lock with the Flat Screw 4 x 8 W/Spring Washer.
(Tightening torque: 1.4 to 1.6 N·m)
3. Abut the Fan again Cylinder Head along jig and lock with the Hexagon Socket Head Cap
Screw 4 x 5.
* Align the D-cut surface of the motor shaft with the locking direction of the Cap Screw 4 x 5.
(Tightening torque: 0.9 to 1.1 N·m)
4. Assemble the O-ring AS 568-036.
* Check that the O-ring is set into the groove in the Cylinder Head.
5. After assembly, rotate the Fan by hand and check that it is not deformed.
ex part facing downward), and
Head.
unding terminal of the motor
ASSEMBLY PROCEDURE
CONNECTER HOLDER (56126)
st the
O-RING AS568-036
(56122)
HEXAGON SOCKET
HEAD CAP SCREW
4 x 5 (Kit # 56355,
# 56369)
* Align the D-surface
of the shaft with the
cap screw position.
RETAINING RING C TYPE INTERNAL 25 (Kit # 56356, # 56367)
FUN UNIT (Kit # 56369)
PLAIN WASHER 15 x 24.2 x 0.5 (Kit # 56356, # 56367)
MOTOR MOUNT L (Kit # 56356, # 56367)
MOTOR HARNESS
CROSS RECESSED
PAN HEAD CAP
SCREW
CYLINDER HEAD
CONNECTER
HOLDER

18. Contact Arm Assy.
Groove for O-ring
Degrease the threaded part.
A
RM BUSHING
(Kit # 56364)
A
fter degreasing, apply LOCTITE 272 (indicated part).
Check if the Adjust
Stopper is set in the
groove in the Screw Rod.
With the Screw Cover removed,
assemble the Adjust Stopper.
A
RM NUT
(Kit # 56364)
A
RM WASHER
(Kit # 56364) CONTACT ARM B
(56270)
CONTACT ARM C
(56278)
A
RM WASHER
(Kit # 56364)
A
RM NUT (Kit # 56364)
Check if the O-ring 1A 1.5 x 5
is set in the groove in the
Screw Rod.
A
DJUST STOPPER (Kit # 56364)
SCREW COVER (56370)
O-RING 1A 1.5 x 5
(Kit # 56364)
SCREW ROD (Kit # 56364)
A
RM BUSHING (Kit # 56364)
Groove for Adjust
Stopper
CONTACT ARM B (56270)
Put back the Screw
Cover to complete.
−18−
1. Assemble the Arm Bushing to the Screw Rod, followed by the
Contact Arm B.
2. Assemble the Arm Washer to the Screw Rod, foll
ASSEMBLY PROCEDURE
owed by the
degreased Arm Nut.
(Apply LOCTITE 272 to the threaded part. Tightening torque: 16
to 18 N·m)
3. Assemble the O-ring 1A 1.5 x 5 to the Screw Rod.
* Check that it is set in the groove in the Screw Rod.
4. Assemble the Screw Cover to the Contact Arm C.
5. Assemble the Contact Arm C to the Screw Rod.
6. Assemble the Adjust Stopper into the groove in the Screw Rod.
* Check that it is set in the groove in the Screw Rod.

19. Nose Assy. 1
STEEL BALL 3 (Kit # 56355)
A
DJUST DIAL (C5)
(Kit # 56364) COMPRESSION SPRING (ADJUSTER) (Kit # 56355)
HEXAGON SOCKET HEAD CAP SCREW 4 x 5
(Kit # 56355, Kit # 56369)
MAGAZINE BUFFER (56184)
NOSE UNIT
CONTACT ARM
A
SSY.
Completed
Set the Steel Ball 3 and Compression Spring
(Adjuster) in that order, and lock with the Hexagon
Socket Head Cap Screw 4 x 5. HEXAGON SOCKET HEAD CAP SCREW 4 x 5 (Kit # 56355, # 56369)
COMPRESSION SPRING (ADJUSTER) (Kit # 56355)
MAGAZINE BUFFER
(56184) STEEL BALL 3
(Kit # 56355)
−19−
A
DJUST DIAL
(Kit # 56364)
NOSE UNIT
CONTACT ARM
A
SSY.
A
DJUST DIAL (C5)
(Kit # 56364)
1. Assemble the Magazine Buffer to the Nose Unit.
2. Assemble the Adjust Dial (C5) and Contact Arm Assy. to the Nose Unit.
3. Assemble the Steel Ball 3 and Compression Spring (Adjuster) to the Nose Unit in
that order, and lock with the Hexagon Socket Head Cap Screw 4 x 5.
(Tightening torque: 0.9 to 1.1 N·m)
ASSEMBLY PROCEDURE