Powers Fasteners TI-C5 Series User manual

CONFIDENTIAL
SERVICE MANUAL
Model: TI-C5 Series
Specifications and parts may be changed for improvement.

1.SPECIFICATIONS
TI-C5 DT, TI-C5 ST
1. NAME OF PARTS
2. TOOL SPECIFICATIONS 3. FASTENER SPECIFICATIONS
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TI-C5 LT (CE)/TI-C5 LT, TI-C5 ST (CE)/TI-C5 ST
1. NAME OF PARTS
2. TOOL SPECIFICATIONS 3. FASTENER SPECIFICATIONS
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2.PROCESS DESIGN ORDER FOR ASSEMBLY
(Refer to the exploded view, spare parts list and the owner’s manual
<instruction manual>.)
1. Combustion Chamber Assy. 1
Convex Part (entire circumference)
of Seal Plate
Small holes (φ1.0) in the Chamber
* Check that they are on the same
side.
Lower Chamber
Upper Chamber
The boss (for
identification) of the Seal
Plate should be on the
convex side of the Lower
Chamber.
UPPER CHAMBER
(56134)
CHAMBER
PLATE
(56144)
HEXAGON SOCKET HEAD CAP SCREW 4 x 20
(56140)
Press the
Chamber
Plate hard to
assemble.
Groove in Upper Chamber
Convex Part of Seal Plate
SEAL PLATE
(56136)
LOWER CHAMBER
(GN11489)
Planar Part
1. Align the convex part of the Seal Plate with the groove in the Upper Chamber to put the former on
the latter.
* The boss (for identification) of the Seal Plate should be on the small hole (φ1.0) side of the
chamber.
2. Put the Lower Chamber on the Upper Chamber on which the Seal Plate has been put.
3. Put the Chamber Plate on the planar part of the Lower Chamber and lock with the Hexagon Socket
Head Cap Screws 4 x 20 (4 pcs.).
(Tightening torque: 5.0 to 6.0 N·m)
ASSEMBLY PROCEDURE
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2. Combustion Chamber Assy. 2
GUIDE POLE (Kit # 56359) (4 pcs.)
GUIDE POLE
3. Combustion Chamber Assy. 3
1. Assemble the Guide Poles (4 spots) to the noses of the Hexagon Socket Head Cap Screws 4 x 20.
* Ensure that there is no gap between the Guide Poles and Upper Chamber.
ASSEMBLY PROCEDURE
Noses of Hexagon
Socket Head Cap
Screws 4 x 20
Set the O-ring into a groove.
(Entire circumference)
Ensure that there is no gap
between the Guide Poles
and Upper Chamber.
UPPER CHAMBER
BOLT (M4 x 20)
O-ring groove
O-RING 4D 3.5 x 75.8 (AS234) (56132)
1. Apply MOLYKOTE HR-300 to the entire circumference of the O-ring 4D 3.5 x 75.8 (AS234). (0.6 to
0.8 g)
2. Assemble the O-ring 4D 3.5 x 75.8 (AS234) into the O-ring grooves in the Lower and Upper
Chambers.
* Set the entire circumference of the O-ring 4D 3.5 x 75.8 (AS234) into the groove.
ASSEMBLY PROCEDURE
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4. Trigger Assy. 1 (for reference)
5. Trigger Assy. 2 (for reference)
Boss of ST Lever
1. Assemble the Helical Torsion Spring to the ST Lever from both sides.
2. Assemble the end of the spring to the ST Lever (on both sides).
ASSEMBLY PROCEDURE
End of Spring
* Direct the end of the
spring to the boss side
of the ST Lever.
Boss of ST
Lever
ST LEVER
A
ssemble the end
of the Spring.
COMPRESSION SPRING (ST)
HELICAL TORSION
SPRING (TRIGGER)
TRIGGER
WAVED SPRING PIN
3 x 15
1. Assemble the Compression Spring (ST) to the boss of the ST Lever.
2. Set the ST Lever Assy. into the Trigger and press-fit the Waved Spring Pin.
* Check that the ST Lever Assy. turns and returns by the spring.
ASSEMBLY PROCEDURE
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6. F-cell Connection Assy. 1 (for reference)
SEAL CAP
CONNECTION COLLAR A
CONNECTION COLLAR B
O-RING 4D 1.9 x 4.8
O-RING 4D 1.42 x 1.52
(AS003)
Pawl (2 spots)
COMPRESSION SPRING (CONNECTION OUTSIDE)
CONNECT BODY
CONNECTION FILTER
COMPRESSION SPRING (CONNECTION)
NOZZLE PISTON
1. Assemble the O-ring 4D 1.9 x 4.8 (large) to the Connection Collar A.
2. Assemble the O-ring 4D 1.42 x 1.52 (small) to the Connection Collar A.
3. Assemble the Connection Collar B to the Connection Collar A.
4. Assemble the Connection Collar A to the Seal Cap.
5. Assemble the Connection Filter and Seal Cap to the Connect Body.
6. Assemble the Compression Spring (Connection Outside), and the Compression Spring
(Connection) and Nozzle Piston to the Connect Body.
ASSEMBLY PROCEDURE
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7. F-cover Connection Assy. 2 (for reference)
CONNECT CAP
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8. F-Cell Connection Assy. 3 (for reference)
1. Assemble the O-ring (1.9 x 4.8, small) to the Connect Cap.
2. Assemble the Connect Collar C to the Connect Cap.
3. Assemble the O-ring (2.4 x 10.8, large) to the Connect Cap.
ASSEMBLY PROCEDURE
CONNECT CAP ASSY.
O-RING 4D 1.9 x 4.8
CONNECTION COLLAR C
O-RING 4D 2.4 x 10.8
Check that the Pawl of the Seal Cap is getting on top (2 spots).
PARALLEL PIN 3 x 12
1. Assemble the Connect Cap Assy. to the Connect Body.
2. Assemble two Parallel Pins to the Connect Cap.
ASSEMBLY PROCEDURE

9. Solenoid Valve Assy. 1 (for reference)
VALVE CORE UNIT
COMPRESSION SPRING (CORE)
VALVE SPACER
HEXAGON SOCKET HEAD CAP
SCREW 2 x 4
OUTLET BODY
NUT PLATE
RUBBERS
O-RING 4D 1 x 8
FIXED CORE UNIT
Degrease
1. Assemble the Fixed Core Unit from the spot-faced surface side of the Nut Plate.
2. Assemble the Compression Spring (Core), Valve Core Unit (with downward rubber), Valve Spacer,
and Valve Core Unit (with upward rubber) to the Fixed Core Unit in that order.
3. Assemble the O-ring 1 x 8 to the Outlet Body and lock with the Hexagon Socket Head Cap Screws
2 x 4 at 4 spots. (Tightening torque: 0.4 to 0.6 N·m, 4 spots)
ASSEMBLY PROCEDURE
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10. Magazine Assy. 32L 1
SPRING COLLAR (Kit # 56353)
SPRING COLLAR (Kit # 56353)
SPRING STOPPER (Kit # 56353)
Check the spring
direction.
SPRING COVER B
(Kit # 56353)
CONSTANT FORCE SPRING
(Kit # 56353) SPRING COVER A (Kit # 56353)
CONSTANT FORCE SPRING
(Kit # 56353)
FOLLOWER HOLDER
(Kit # 56353)
1. Assemble the Spring Collar to the Constant Force Spring.
* Constant force spring assy.
2. Assemble the Spring Cover B to the Follower Holder.
3. Assemble the Constant Force Spring Assy. to the Follower Holder.
* Beware of the spring direction.
4. Assemble the Spring Cover A to the Follower Holder.
5. Assemble the Spring Stopper to the Follower Holder.
ASSEMBLY PROCEDURE
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