Powr-Flite 98150-PF User manual

OPERATOR’S MANUAL & PARTS LIST
WARNING: OPERATOR MUST READ AND UNDERSTAND THIS MANUAL
COMPLETELY BEFORE OPERATING THIS EQUIPMENT.
©Tacony, Inc., All rights reserved
Save These Instructions
Self-Contained Carpet Extractors
Model 98150-PF
98150-PF-MAN 7/16
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READ ALL INSTRUCTIONS BEFORE USING!
CARE OF THIS SELF-CONTAINED EXTRACTOR
Treat this unit as you would any other high grade precision
made product. Dropping, unreasonable bumping across
thresholds and other misuses may result in a damaged unit
which will not be covered by warranty. When not in use,
power cord should be wrapped around handle for storage.
Read this manual completely before operating this extrac-
tor. It is important to follow instructions in this manual to
prevent the possibility of injury or damage to the user and/
or machine.
Congratulations on purchasing a Powr-Flite self-contained
extractor. Given proper care, this product will afford you
many years of trouble-free operation. All parts have passed
rigid quality control standards before being assembled to
produce the finished product.
Prior to packaging, the extractor is again inspected for assur-
ance of flawless assembly. This unit is protectively packed to
prevent damage in shipment. We recommend removal and
inspection of unit upon delivery for possible damage in tran-
sit. Only a visual examination will reveal damage that may
have occurred.
If damage is discovered, immediately notify the transporta-
tion company that delivered your extractor. As a shipper, we
are unable to report claims for concealed damage. You must
originate any claim within 5 days of delivery.
This manual is for your protection and information. PLEASE
READ CAREFULLY since failure to follow precautions
could result in discomfort or injury. When using electrical
equipment, basic safety precautions should always be followed.
TABLE OF CONTENTS
INTRODUCTION 2
SAFETY PRECAUTIONS 3
GROUNDING INSTRUCTIONS 4
SAFETY LABELS 4
GENERAL INSTRUCTIONS 5-9
Machine Setup & Components 5
Machine Operation 6-7
Draining Tanks 7
Storing Machine 8
Routine Maintenance Instructions 8-9
Filter Maintenance 9
ILLUSTRATED PARTS LIST 10-13
MAINTENANCE GUIDE 14
WARRANTY
The manufacturer warrants to the original purchaser that products manufactured are free
from defects of workmanship and material, provided such goods are installed, operated
and maintained in accordance with written manuals or other instructions for a period of
1 year from date of purchase on parts and workmanship. In case you as our customer,
meet any trouble with your machine, contact your Powr-Flite® representative who will be
happy to be of service to you and will take care of the warranty settlement.
NOTE: Alterations and changes made to the machine without written approval of the
manufacturer and use of unapproved spare parts will not be covered by warranty.
5
YEARS on
One Piece
Housing
2 YEARS on
Brush Motor
1 YEAR on
Parts & Our
Workmanship
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IMPORTANT SAFETY PRECAUTIONS
WARNING!: To reduce the risk of fire, electric shock, or injury
This machine is intended for commercial use. It is designed to clean carpet and
upholstery in an indoor environment and is not constructed for any other use. Use only
recommended cleaning solutions and accessory tools.
All operators must read, understand and practice the following safety precautions.
WARNING
To avoid fire, DO NOT
use with a flammable or
combustible liquid to clean
floor.
WARNING
To avoid electric shock,
DO NOT expose to
rain.
Store Indoors.
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The following safetly alert terms are used throughout this
manual as indicated in their description:
WARNING: To warn of hazards or unsafe practices which
could result in severe personal injury or death.
FOR SAFETY: To identify actions which must be followed
for safe operation of equipment.
The following information signal potentially dangerous
conditions to the operator or equipment:
FOR SAFETY:
1) Do not operate machine:
- unless trained and authorized
- unless operator manual is read and understood
- inflammable or explosive areas
- unless cord is properly grounded
- with damaged cord or plug
- if not in proper operating condition
- in outdoor areas
- in standing water
- with the use of an extension cord
2) Before operating machine:
- make sure all safety devices are in place and
operate properly
3) When using machine:
- do not run machine over cord
- do not pull machine by plug or cord
- do not pull cord around sharp edges or corners
- do not unplug by pulling on cord
- do not stretch cord
- do not handle plug with wet hands
- keep cord away from heated surfaces
- report machine damage or faulty operation
immediately
- follow mixing and handling instructions on
chemical containers
4) Before leaving or servicing machine:
- turn off machine
- unplug cord from wall outlet
5) When servicing machine:
- unplug cord from wall outlet
- avoid moving parts (Do not wear loose jackets,
shirts or sleeves)
- use manufacturer supplied or approved
replacement parts
WARNING: Hazardous Voltage. Shock or
electrocution can result. Always unplug
machine before servicing.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
WARNING: Flammable materials or reactive
metals can cause an explosion or fire. Do not
pick up any of these items and materials.
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GROUNDING INSTRUCTIONS
DANGER: Improper use of the grounding plug can
result in a risk of electric shock.
GROUNDING INSTRUCTIONS
This self-contained extractor must be properly grounded. If it
should malfunction or breakdown, grounding provides a path
of least resistance for electrical current to reduce the risk of
electric shock. This machine is equipped with a cord having
an equipment-grounding conductor and grounding plug. The
plug must be inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local codes and
ordinances. DO NOT remove ground pin; if missing, replace
plug before use.
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SAFETY LABELS
The safety labels appears on the machine in the locations indicated. Replace labels if they become damaged or illegible.
FOR SAFETY Label:
- located on rear panel
FOR SAFETY:
Read manual before
operating machine.
WARNING Label:
- located on cover
- warns operator of safe practices of equipment
- English text
FLAMMABLE MATERIALS/SPILLS
Label:
- located near solution tank fill port and on
...recovery tank lid
WARNING: Flammable materials can cause an
explosion fire. Do not use flammable materials in
tank(s). Flammable materials or reactive metals
can cause explosion or fire. Do not pick up these
types of products.
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MACHINE COMPONENTS & SETUP
GENERAL INSTRUCTIONS
1) main power ON/
......OFF switch
2) pump reset button
3) brush reset button
4) power cord wrap
5) folding handle lock
......knob
6) solution tank drain
......hose
7) solution switch
8) folding handles
9) recovery tank cover
10) recovery tank
11) solution tank
12) accessory tool
......solution hose coupler
13) accessory tool
......vacuum hose port
14) recovery shoe
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Figure 1
Figure 2
Figure 3
Figure 12
1) Carefully check carton for signs of damage. Report damages at once to carrier. The machine
is shipped fully assembled and is ready for use.
2) Adjust handle from transport position. To adjust, rotate handle knob to outward position and
lift handle to desirable operating height, turn knob inward to lock handle (Figure 1).
3) Open cover and remove recovery tank from machine. Make sure the float shut-off
screen and solution tank strainer are in place before use (Figure 2).
4) Using a clean bucket or hose, fill solution tank with 4 gal (15 L) of hot water, 140ºF (60ºC)
maximum (Figure 3). Observe solution tank hose at rear of machine when filling. The hose
indicates the amount of water in solution tank. (Figure 4) Do not use recovery tank to fill
machine. Use a clean bucket.
5) Add a recommended Powr-Flite exraction cleaner, such as Powr-Extract 7 or Powr-Extract
Plus.
6) Replace recovery tank and close cover after filling.
7) Plug machine’s power cord into a grounded wall outlet.
ATTENTION: Do not use recovery tank to fill solution tank. Residual
dirt or debris could cause damage to solution pump.
WARNING: Flammable materials can cause an explosion or fire. Do
not use flammable materials in tank(s).
FOR SAFETY: When using machine, follow mixing and handling
instructions on chemical containers.
FOR SAFETY: Do not operate machine unless cord is properly
grounded. Do not operate machine with the use of an extension cord.
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FOR SAFETY: Do not operate machine unless operator manual is read and understood.
PRE-OPERATION
1) Vacuum carpet and remove other debris.
2) Perform MACHINE SETUP procedures.
3) Inspect power cord for damage.
CLEANING CARPETS
1) Turn main power switch on (Figure 5).
2) To begin cleaning carpets, push solution switch on handle and slowly pull machine backwards (Figure 6).
3) Release solution switch at end of path and continue to pull machine to pick up excess solution.
4) Tip machine back on wheels and push machine forward to begin next path.
WHILE OPERATING
1) Overlap each path by 2 in (50 mm).
WARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up these types of
materials.
2) Work away from outlet and power cord to prevent cord damage.
3) Periodically check for excessive foam buildup in recovery tank. Use defoamer foam control solution to prevent vacuum
motor damage. ATTENTION: Excessive foam buildup will not activate the float shut-off screen.
4) If brush stops, the circuit breaker may have been tripped. Unplug power cord and check brush for obstruction. Push
brush reset button on resume (Figure 7). Resume cleaning.
5) To clean heavily soiled areas, repeat cleaning path from different direction.
6) When float shut-off is activated or when recovery appears to stop, empty recovery tank (Figure 8).
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GENERAL INSTRUCTIONS
OPERATION OF SELF-CONTAINED CARPET CLEANER
Figure 5 Figure 6
Figure 7 Figure 8
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DRAINING RECOVERY TANK
1) Turn machine off and unplug power cord.
2) Open cover; lift recovery tank out and empty (Figure 11). NOTE:
Make sure to rinse out recovery tank after each use. Do not use this
tank to fill machine with cleaning solution.
DRAINING SOLUTION TANK
1) Pull solution tank drain hose off of hose barb at rear of machine
and empty remaining solution (Figure 12).
2) Replace drain hose.
FOR SAFETY: When servicing machine, unplug cord from wall outlet.
GENERAL INSTRUCTIONS
DRAINING TANKS
Figure 9 Figure 10
CLEANING WITH ACCESSORY TOOLS
1) Connect accessory tool hoses to solution hose coupler and vacuum hose port located at front of machine (Figure 9).
2) Turn main power switch on (Figure 10).
3) Operate accessory tools as normal. NOTE: When cleaning upholstery always check cleaning instructions sewn in
furniture by manufacturer.
4) After cleaning, relieve water pressure from tool before disconnecting hose. Push switch for five seconds after turning
main power switch off.
OPERATION OF SELF-CONTAINED CARPET CLEANER
Figure 11
Figure 12
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1) Before storing machine, be certain to empty and rinse both tanks of all solution.
2) Store machine in a dry area in the upright position.
3) Open recovery tank cover to promote air circulation.
ATTENTION: Do not expose to rain. Store indoors.
ATTENTION: Do not store in freezing temperatures of 32ºF (0ºC) or below.
DAILY (EVERY 4 HOURS OF OPERATION)
1) Empty and rinse out recovery tank thoroughly (Figure 13).
2) Remove float shut-off screen from recovery tank cover and clean (Figure 14).
3) Drain remaining water from solution tank (Figure 15).
4) Clean solution tank fill port strainer.
5) Remove any entangled carpet fibers and debris from brush (Figure 16).
6) Remove any debris lodged in pick up head.
7) Wipe off power cord and check for damage, replace if necessary. Coil cord neatly after use.
8) Clean machine with all purpose cleaner and damp cloth.
WEEKLY (EVERY 20 HOURS OF OPERATION)
1) Inspect vacuum hoses for holes and loose cuffs.
2) Inspect spray pattern for clogs. If clogged, remove spray tips by twisting spray tip body counter-clockwise and
clean orifices.
3) Inspect cord and cord grip for damage. Replace immediately if damaged.
GENERAL INSTRUCTIONS
Figure 13
Figure 14
Figure 15
Figure 16
STORING MACHINE
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EXTERNAL FILTER
1) Remove the recovery tank and locate the filter (Figure 17).
2) Grasp the inner handles and pull out the filter.
3) Rinse the filter bag inside and out.
4) Replace the filter by snapping the filter back into place.
INTERNAL FILTER
1) Take off the back cover by removing the four screws.
2) Locate the filter next to the vacuum motor and unscrew the cap.
3) Remove the filter screen from the cap and rinse it thoroughly.
4) Reassemble the screen, cap, and fasten the back cover on.
FILTER MAINTENANCE
GENERAL INSTRUCTIONS
MONTHLY (EVERY 80 HOURS OF OPERATION)
1) Flush solution system with recommended liquid neutralizer to dissolve normal chemical buildup.
a. Pour 2 gal (7.5 L) of hot water 140ºF (60ºC) into solution tank. Add a liquid neutralizer according to mixing
instructions on bottle. FOR SAFETY: When using machine, follow mixing and handling instructions on chemical
containers.
b. Position brush over floor drain and operate machine for one minute.
c. Connect hand tool solution hose to machine and also over a floor drain operate tool for one minute.
d. Shut off machine and allow remaining solution to break down chemical buildup overnight.
e. Next day, spray out remaining solution and flush system with 3gal (11 L) of clean water.
2) Lubricate wheels with water resistant oil.
3) Inspect machine for water leaks and loose hardware.
QUARTERLY (EVERY 250 HOURS OF OPERATION)
1) Check vacuum motor for carbon brush wear. Replace brushes if worn to a length of 3/8 in (10 mm) or less.
ROUTINE MAINTENANCE INSTRUCTIONS
Figure 17
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ILLUSTRATED PARTS LIST
Motor/pump assembly
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ref# order# description
1 00696 washer-plain #10
2 01574 washer-lock (1/4")
3 01604 nut-finished hex #10-32
4 01713 washer, lock #10
5 02038 screw-phillips round head machine 1/4-20 x
1.00
6 02625 nut-hex. lock (keps) #10-32
7 03218 washer-plain 1/4
8 03261 screw, tct panhead, #10-32 x 3/8
9 04442 screw-phillips pan head machine 1/4-20 x
1/2
10 05209 bearing-radial ball
11 05282 jam nut
12 11007 washer-lock (i/t) #10
13 11733 screw-socket hd cap #10-32 x 1-1/4
14 12554 washer-plain .500 id (natural nyl)
15 14858 clamp-hose (screw)
16 14881 brass fitting- nipple, 1/4" fnpt x 1/4" qc
17 15330 strain relief bushing
18 16091 clamp
19 17160 1/4 x 3/4-20 screw
20 17508 nut-finished hex 1/4-20
21 19149 fitting-brs.plug 1/8 mpt hex socket
22 19157 bearing block-brush
23 19158 bearing seal
24 19161 pulley timing-motor
25 19190 spacer 5/16" delrin
26 19228 gasket-bearing block
27 32175 pulley timing-motor
ref# order# description
28 32183 plug in elbow 3/8"
29 32186 male conector 3/8"
30 32245 lock washer 5/16"
31 32905 clevis pin spring
32 32936 2" vac hose
33 32937 spray nozzle tip
34 32946 vacuum bracket
35 32948 pump bracket
36 32959 10.25" brush axle
37 32962 solution pump
38 32963 solenoid valve
39 32973 spray manifold
40 32974 spray cap connector
41 32975 spray nozzle cap
42 32982 brush-20'' roller, carpet scrubbing
43 33000 1/4 nptf f x f x m tee
44 33002 2" threaded pipe
45 33006 hose-3/8" x 4.5" lg. (natural tube)
46 33007 hose-3/8" x 14" lg. (natural tube)
47 33450 gasket-lower housing (large)
48 33015 gasket-lower housing (small)
49 33061 bridge rectifier-25 a
50 33063 screw-socket hd cap #10-32 x 1-5/8
51 33073 17" belt - 98150
52 33086 120v 1200w tangential bypass vac motor
53 33090 motor/pump housing
54 33094 #10-32 x 3/8" flat head screw
55 33427 bottom plate assembly
56 X9002+ motor-brush
Motor/pump assembly continued
ILLUSTRATED PARTS LIST
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ref# order# description
1 11007 washer-lock (i/t) #10
2 32654 #10 plastite hi-lo screw, .500 long
3 32956 vacuum nozzle-back
4 32957 vacuum nozzle-front
5 32958 intake cap
Vacuum nozzle assembly
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2
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ILLUSTRATED PARTS LIST
ref# order# description
1 03261 screw, tct panhead, #10-32 x 3/8
2 04145 grommet, 3/8" id x 9/64 wall
3 04442 screw-phillips pan head machine 1/4-20 x
1/2
4 05769 screw-phillips flat head machine #8-32 x 5/8
5 15475 screw-phillips flat head machine #8-32 x 3/8
6 17392 clamp, cable (cch 5/16)
7 18119 nut, thumb 5/16-18
8 18486 fitting, plastic elbow
9 19121 switch-push button
10 19145 nut-hex lock (nylon insert) #10-24
11 19798 bracket grvd handle
12 30074 #8-32 hex lock nut, steel
13 30507 1/2" external snap ring
14 32181 stem adapter 3/8"
15 32182 union tee 3/8"
16 32183 plug in elbow 3/8"
17 32186 male conector 3/8"
18 32257 fitting, stem 3/8"x3/8"
19 32258 hose-3/8" x 2" lg. (natural tube)
20 32935 3 amp circuit breaker
ref# order# description
21 32938 inline filter
22 33901 recovery tank blue
23 33089 solution tank
24 32944 back cover
25 32952 control panel assembly
26 32954 hinge bar
27 32955 wheel axle
28 32964 10 amp circuit breaker
29 32965 hinge bar sleeve
30 32966 on/off switch-small extractor
31 32969 8" wheel
32 32970 bag filter
33 32989 tubular handle assembly
34 33003 cord-power 16/3 awg x 20' (yellow)
35 33006 hose-3/8" x 4.5" lg. (natural tube)
36 33008 hose, solution drain
37 33010 hose-3/8" x 11.5" lg. (natural tube)
38 33012 cord wrap bracket
39 33078 carriage bolt, #10-24 x 1.5l
40 PD8+ strain relief (liq. tite)
Solution tank assembly
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ref# order# description
1 07870 washer-lock(i/t)1/4"
2 15139 terminal-q.d. female 1/4'
3 15391 1/4" piggyback terminal
4 17177 screw-hex head cap 1/4-20 x 1-1/4
5 32998 solution tank label-bilingual
6 32999 solution tank label-bilingual
7 33066 5/16 id x 15/32 od steel washer
8 33408 shoulder bolt, 1/4-20 x 1.25l, ss
NOT ILLUSTRATED
32971 discharge hose
32972 intake hose
32994 decal, pictoral instruction
32995 decal-warning
32996 decal, pictoral hazard
32997 decal, read instructions pictoral
32999 decal recovery tank warning
ILLUSTRATED PARTS LIST
Exterior assembly
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ref# order# description
1 15092 nut hex flanged lock 1-1/2 npt
2 16091 clamp
3 32950 top cover
4 32976 1-1/2 elbow m x spigot
5 32977 ball float
6 32979 45 degree elbow
7 33013 gasket-cover plate
8 33087 cover
9 33094 #10-32 x 3/8"flat head screw
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Top cover assembly
– 13 –
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SAVE THESE INSTRUCTIONS
MAINTENANCE GUIDE
Machine does not operate
CAUSE: SOLUTION:
1) Faulty switches or wiring. 1) Contact manufacturer or service center.
2) Faulty power cord. 2) Contact manufacturer or service center.
3) Building circuit breaker tripped. 3) Reset circuit breaker according to operating
instructions.
Brush motor does not operate
CAUSE: SOLUTION:
1) Brush motor circuit breaker tripped. 1) Let motor cool and reset brush motor breaker
button at rear of machine.
2) Switch not pushed. 2) Push solution switch.
3) Loose or broken brush belt. 3) Contact manufacturer or service center.
4) Faulty switch or wiring. 4) Contact manufacturer or service center.
5) Faulty brush motor. 5) Contact manufacturer or service center.
Solution pump does not operate
CAUSE: SOLUTION:
1) Solution pump circuit breaker tripped. 1) Let pump cool and reset pump breaker button
at rear or machine.
2) Switch not pushed. 2) Push solution switch.
3) Faulty switch or wiring. 3) Contact manufacturer or service center.
4) Faulty solution pump motor. 4) Contact manufacturer or service center.
Vacuum motor does not operate
CAUSE: SOLUTION:
1) Loose or broken wiring. 1) Contact manufacturer or service center.
2) Faulty main power switch. 2) Contact manufacturer or service center.
3) Defective vacuum motor. 3) Contact manufacturer or service center.
4) Worn carbon brushes. 4) Contact manufacturer or service center.
Poor solution pick-up
CAUSE: SOLUTION:
1) Defective recovery tank cover gasket. 1) Replace gasket.
2) Clogged float shut-off screen. 2) Open recovery tank cover and clean lint off
screen.
3) Accessory tool vacuum hose port cover is 3) Check vacuum hose port cover.
loose or missing.
4) Loose vacuum hose cuffs. 4) Secure connections under cover.
5) Pulling machine too fast. 5) Slow down cleaning process.
Uneven or no spray
1) Clogged spray tips. 1) Clean or replace tips.
2) Improper spray tip size or spray angle. 2) Replace with proper tips.
3) Clogged solenoid valve. 3) Contact manufacturer or service center.
4) Worn spray tips. 4) Replace spray tips.
5) Solution tank low or empty. 5) Refill solution tank.
6) Faulty solution pump. 6) Contact manufacturer or service center.
7) Pump needs priming. 7) Prime pump by pressing solution hose coupler
tip located at front of machine.
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