Powr-Flite PF59 User manual

OPERATOR’S MANUAL & PARTS LIST
WARNING: OPERATOR MUST READ AND UNDERSTAND THIS MANUAL
COMPLETELY BEFORE OPERATING THIS EQUIPMENT.
©Tacony, Inc., All rights reserved
Save These Instructions
Conforms to UL
Standard UL1017
Certified to CSA STD
C22.2 No.243-10
10 GALLON WET/DRY VAC
MODEL PF59
X1142 7/2016

2
TABLE OF CONTENTS
Safety Instructions and Warnings......................................................................................3
Grounding Instructions ....................................................................................................4
Unpacking and Checking Carton Contents.......................................................................5
General Assembly Instructions .........................................................................................6
Dry Vacuuming Operation ................................................................................................8
Liquid Vacuuming Operation............................................................................................9
Maintenance....................................................................................................................10
Installing Hepa Filter And Pre-filter ...............................................................................10
Installing & Cleaning Foam Sleeve Filter.......................................................................11
When To Change Filters .................................................................................................12
Troubleshooting ..............................................................................................................12
Parts - Exploded View.....................................................................................................13
Thank you for purchasing this HEPA vacuum cleaner. Feel condent that with Powr-Flite you are obtaining a high quality product
engineered for optimal performance. This vacuum is capable of picking up dry materials as well liquids.
FOR YOUR SAFETY CAREFULLY READ AND UNDERSTAND ALL INSTRUCTIONS.

3
SAFETY INSTRUCTIONS & WARNINGS
IMPORTANT SAFETY PRECAUTIONS
Read and understand this owner’s manual and all labels on the Wet/Dry Vacuum cleaner before operating.
Safety is a combination of common sense, staying alert and knowing how your vacuum works. Use this HEPA
Filtered Vacuum only as described in this manual. To reduce the risk of personal injury or damage to your HEPA
Filtered Vacuum, use only recommended accessories.
For household or commercial use.
SAVE THIS MANUAL FOR FUTURE REFERENCE
When using an electrical appliance, basic precautions should always be followed including the following:
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY:
• Do not run vacuum unattended.
• Do not vacuum, or use this HEPA Filtered Vacuum near ammable liquids, gases, or explosive vapors like gasoline
or other fuels, lighter uids, cleaners, oil-based paints, natural gas, hydrogen, or explosive dusts like coal dust,
magnesium dust, grain dust, or gun power. Sparks inside the motor can ignite ammable vapors or dust.
• Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
• Keep cord away from heated surfaces.
• Do not expose to rain. Store indoors.
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Do not use with damaged cord, plug or other parts.
• If vacuum is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to
a service center.
• Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners.
• Do not run the HEPA Filtered Vacuum over cord.
• Do not handle plug or the HEPA Filtered Vacuum with wet hands.
• To reduce the risk of health hazards from vapors or dusts, do not vacuum toxic materials.
• Do not store near hazardous materials.
• Do not use this HEPA Filtered Vacuum with a torn lter or without the lter installed except when vacuuming liquids as
described in the operation section of this manual.
• Do not allow to be used as a toy. Close attention is necessary when used by or near children.
• To reduce the risk of injury from accidental starting, unplug power cord before changing or cleaning lter.
• Do not leave Wet/Dry Vacuum unattended when plugged in. Unplug from outlet when not in use and before servicing.
• Turn off Wet/Dry Vacuum before unplugging.
• Do not put any object into ventilation openings. Do not vacuum with any ventilation openings blocked; keep free of
dust, lint, hair or anything that may reduce air ow.
• Keep hair, loose clothing, ngers, and all parts of body away from openings and moving parts.
• To reduce the risk of falls, use extra care when cleaning on stairs.
• When using for HEPA EPA RRP cleanup tasks, use only certied HEPA lter.
• Even when used with a HEPA lter, extremely small particles may pass through the lter, always wear appropriate
protective safety equipment.
wear appropriate protective safety equipment.
WARNING:
IF FILTERS ARE CONTAMINATED OR HAVE BEEN USED, THEY MUST BE DISPOSED
OF PROPERLY, PRIOR TO PERFORMING WET VACUUMING OPERATIONS.

4
This vacuum must be grounded! Grounding is a safety measure to reduce the risk of electrical shock to the
operator should the machine malfunction or stop working. Grounding provides the path of least resistance for
electric current and will trip the circuit breaker, stopping the flow of electricity.
This unit is equipped with a cord that has an equipment-grounding conductor and grounding plug. The plug
must be inserted in an appropriate outlet that is properly installed and grounded in accordance with all local
codes and ordinances. Cutting off the ground wire or using a cord that is not equipped with a ground plug will
void the warranty on the unit. The manufacturer will accept NO liability associated with the unit.
The vacuums are for use on a nominal 120-volt circuit, and have a grounded plug that looks like the plug
illustrated in Figure A. A temporary adapter that looks like the adapter illustrated in Figure B and C may be used
to connect this plug to a 2-pole receptacle as show in Figure B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly grounded outlet (Figure A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or the like, extending for the adapter must be connected to a
permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held
in place by a metal screw.
Note: In Canada, the use of a temporary adapter is not permitted by the Canadian Electrical Code.
The replacement or repair of damaged wiring should only be performed by a qualified
electrician or service engineer from the manufacturer or authorized service center.
Improper connection of the equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or service person if you are in
doubt as to whether the outlet is properly grounded. Do not modify the plug
provided with the appliance. If it will not fit the outlet, have a proper outlet
installed by a qualified electrician.
WARNING!
WARNING!
CONNECT TO A PROPERLY GROUNDED OUTLET ONLY!
See Grounding Instructions
GROUNDING INSTRUCTIONS

5
UNPACKING AND CHECKING CARTON CONTENTS
Remove entire contents of carton. Check
each item against the carton contents list.
Carton contents lists
Key Description .....................................QTY.
A Vac Assembly ...................................... 1
B Push/Pull Handle................................. 1
C Crevice Nozzle..................................... 1
D Extension Wands................................. 3
E Hose .................................................... 1
F Floor Squeegee ................................... 1
G Horse Hair Round Brush ..................... 1
H Accessory Adaptor.............................. 1
I Adaptor For Power Tools..................... 1
J Foam Sleeve........................................ 1
K Dust Collection Bag............................. 1
L HEPA Cartridge Filter .......................... 1
M Pre-Filter.............................................. 1
N Front Caster......................................... 2
O Washer ................................................ 4
P Hub Cap .............................................. 2
Q ‘R’ (Lock Pin) ....................................... 2
R Rear Wheel .......................................... 2
S Wheel Axle........................................... 1
T Operator’s Manual ............................... 1
NOTE: The hose and accessories for these
vacuums are 1.5 inch (38 mm) diameter.
A
LM
P Q R T
S
K
N
O
C
E
D
FGIH J
B
Push Handle
On / Off Switch
Tank
Vacuum Port
Caster
Latch
Accessory storage
Power Cable Hook
Hose Hook / Power Cable Hook
Exhaust Filter
Wheel
Handle

6
GENERAL ASSEMBLY INSTRUCTIONS
16
2345
789
10 12 14
15
6
P Q R R
S
O O O O
Q P
11 13
1
A Philips head screw driver is required.
DO NOT PLUG IN POWER CORD TO POWER OUTLET, MAKE SURE PLUG IS
DISCONNECTED BEFORE ASSEMBLING THE WET/DRY VAC.
CAUTION: This vacuum has been specically designed to clean up hazardous dust.
Special lters reduce the incidence of airborne dust that would be created by other methods of cleaning. During the
removal of hazardous dust, DO NOT sweep, scoop, shovel or in any manner handle other than by vacuuming. DO
NOT at any time attempt to remove, substitute or by any other means change the lters in the vacuum. Use only
manufacturer’s approved vacuum lters and lters bags. Before attempting to use or before cleaning with this vacu-
um, be sure that you fully understand the instructions for setting up or cleaning/changing lters. Any health hazards
associated with use of this vacuum in conjunction with the removal of hazardous material has not been investigated
by Underwriters Laboratories, Inc.
The HEPA ltered vacuum is supplied with a certied HEPA lter that has been lot tested by an independent lab to
IEST-RP-CC001 that meet the EPA denition of a HEPA vacuum (100% leak tested to 99.97% @ 0.3 micron
Efciency). It can be used for lead renovation work under the EPA’s lead RRP rule. It can be used to pick up materi-
als like sawdust and gravel, as well as the ultra ne materials like drywall dust and cold replace ash.
WARNING!

7
UNPACKING YOUR WET/DRY VACUUM & GENERAL ASSEMBLY
1. Verify that the power cord is disconnected from the outlet. (g. 1)
2. Undo the latches. (g. 2)
3. Lift the power head off the tank. (g. 3)
4. Remove the contents from inside the tank, make sure you have all contents as listed on page 6. (g. 4)
5. Turn the tank upside down and insert the two caster feet into the front slots on the base. Apply downward pressure to
each caster. Casters will “snap” into place when installed properly. Verify that the casters are mounted correctly. (g. 5)
6. The base of the push handle will need to be fastened to the machine with the two supplied screws prior to
securing the wheels onto the unit. Attached the top part of the handle to the base handles.
7. Insert the wheel axle into the base. Insert washer onto the axle followed by rear wheel and insert washer again. Insert
the ‘R’ locking pin into the hole on the end of the axle to lock the wheel. Snap the hub cap on to the wheel. Repeat the
same steps at the other end of the axle. (g. 6)
8. Spread the push / pull main handle. Spin the power cable hook to x the handle in place. (g. 7)
9. Your vacuum comes ready for dry vacuum cleaning. If HEPA lter and pre-lter are not installed refer to page 10 for lter
installation. (g. 8 & 9)
10. Fit collection bag ange onto the inlet stub, taking care not to damage the bag. (g. 12)
11. For wet vacuum cleaning, remove the pre-lter, HEPA lter and collection bag, install the supplied foam lter.
(g. 13) See page 11 for lter installation.
12. Place the power head back on the tank, aligning the top section with the latches, and hook the latches. (g. 14)
13. Insert the locking end of the hose into the vacuum port and turn to lock in to place. (g. 15)
14. Choose the desired accessories and push onto the suction tube. (g. 16)
WARNING: IF FILTERS ARE CONTAMINATED OR HAVE BEEN USED, THEY MUST BE
DISPOSED OF PROPERLY, PRIOR TO PERFORMING WET VACUUMING OPERATIONS.

8
WARNING: BE SURE TO READ, UNDERSTAND, AND APPLY INFORMATION, ENTITLED ‘SAFETY
INSTRUCTIONS & WARNINGS’. DO NOT VACUUM IN AREAS WITH FLAMMABLE GASES, VAPORS, OR EXPLOSIVE
DUSTS IN THE AIR. FLAMMABLE GASES OR VAPORS INCLUDE BUT ARE NOT LIMITED TO; LIGHTER FLUID,
SOLVENT TYPE CLEANERS, OIL-BASE PAINTS, GASOLINE, ALCOHOL OR AEROSOL SPRAYS. EXPLOSIVE DUSTS
INCLUDE BUT ARE NOT LIMITED TO; COAL, MAGNESIUM, GRAIN OR GUN POWDER. TO REDUCE THE RISK OF
HEALTH HAZARDS FROM VAPORS OR DUST, DO NOT VACUUM TOXIC MATERIALS.
CAUTION: NEVER operate the vacuum cleaner without all of the lters installed. This includes the HEPA l-
ter, pre-ler and collection bag. Motor damage, loss of operating efciency and recirculation of hazardous material into
the work area will take place if not installed.
SET-UP:
DRY VACUUMING
1. Verify that the power cord is disconnected from the outlet. (g. 1)
2. In order to prepare your vacuum for dry vacuuming, verify that the HEPA lter is securely mounted. With power
head removed and in upside down position, make sure the lter is pushed in until it stops against the power head
and the rubber at washer and retainer are installed. (g. 2 & 3)
3. Slide the pre-lter onto the assembled HEPA lter. Tighten the band clamp on the pre-lter with a screwdriver to
ensure. (g. 4 & 5) (Your Wet/Dry Vacuum comes with the HEPA lter and pre-lter pre-installed, if not, see page
10 for installation instructions.)
4. Optional, for improved dust collecting, t collection bag ange onto the inlet stub, taking care not to damage the
bag. (g. 6)
5. Place the power head back on the container, and secure it in place using the latches. (g. 7)
OPERATION:
OPERATING INSTRUCTIONS: DRY VACUUMING
1. Insert the locking end of the hose into the vacuum port and lock in place. Push the required attachment onto the
free end of the hose or extension. (g. 8)
2. Plug in the power cord into the outlet. (g. 9)
3. Turn the motor on by turning the switch to the ‘I’ ON position. (g. 10)
4. Once you have completed vacuuming, ip the switch to the ‘O’ OFF position and unplug the power cord from the
outlet.
O = OFF I = ON
DRY-VACUUM OPERATION
23
8
4
67
5
10
1
9

9
WARNING: IF FILTERS ARE CONTAMINATED OR HAVE BEEN USED, THEY MUST BE DISPOSED OF
PROPERLY, PRIOR TO PERFORMING WET VACUUMING OPERATIONS.
DO NOT USE THE HEPA FILTER FOR LIQUID VACUUMING.
Hazardous materials must be disposed of properly. NEVER throw contaminated debris in your usual trash receptacle.
Place debris in a OSHA approved poly bag or container marked with HAZARDOUS MATERIAL warning and dispose in
accordance with your local Hazardous Waste Regulations.
LIQUID VACUUM OPERATION
35
6
2
14
WARNING: BE SURE TO READ, UNDERSTAND, AND APPLY INFORMATION, ENTITLED ‘SAFETY
INSTRUCTIONS & WARNINGS’. DO NOT VACUUM IN AREAS WITH FLAMMABLE GASES, VAPORS, OR EXPLOSIVE
DUSTS IN THE AIR. FLAMMABLE GASES OR VAPORS INCLUDE BUT ARE NOT LIMITED TO; LIGHTER FLUID, SOLVENT
TYPE CLEANERS, OIL-BASE PAINTS, GASOLINE, ALCOHOL OR AEROSOL SPRAYS. EXPLOSIVE DUSTS INCLUDE BUT
ARE NOT LIMITED TO; COAL, MAGNESIUM, GRAIN OR GUN POWDER. TO REDUCE THE RISK OF HEALTH HAZARDS
FROM VAPORS OR DUST, DO NOT VACUUM TOXIC MATERIALS.
WARNING: DO NOT PLUG IN POWER CORD TO POWER OUTLET, MAKE SURE PLUG IS DISCONNECTED
BEFORE ASSEMBLING THE WET/DRY VAC
SET-UP:
1. Verify that the power cord is disconnected from the outlet. (g. 1)
2. Remove all lters and dispose of properly.
3. Rinse out the inside of tank to remove any loose debris and dispose of liquid in suitable container.
4. Then carefully install the foam sleeve lter over the lter cage and place the power head back on the tank. (g. 2)
See lter installing instructions on page 11.
OPERATING INSTRUCTIONS: WET VACUUMING
1. Fit the desired nozzle to the vacuum hose. (g. 3)
2. Verify that the switch is in the ‘O’ OFF position before plugging the power cord into the outlet. (g. 4)
3. Turn the motor on by ipping the switch to the ‘I’ ON position. (g. 5)
4. After use, empty the tank into a suitable receptacle.
WARNING: IF FILTERS ARE CONTAMINATED OR HAVE BEEN USED, THEY MUST BE DISPOSED OF
PROPERLY, PRIOR TO PERFORMING WET VACUUMING OPERATIONS.

10
IMPORTANT!
When vacuuming large quantities of liquids, do not immerse the nozzle completely in the liquid; leave a gap at the
tip of the nozzle opening to allow air inow. The machine is tted with a oat valve that stops the suction action
when the container reaches its maximum capacity. You will notice an increase in motor speed. When this happens,
turn off the machine, disconnect from power supply, and drain the liquid into a suitable receptacle or drain. To con-
tinue vacuuming, ret the container with the drain cap. After wet vacuuming, turn the machine off and remove plug
from power supply. Empty the container, clean and dry the inside and outside before storage.
REMEMBER! The foam lter must be removed after wet vacuuming, and the HEPA lter must be reinstalled be-
fore dry vacuuming again.
MAINTENANCE
INSTALLING HEPA FILTER AND PRE-FILTER
4
3
2
15
WARNING: ALWAYS DISCONNECT THE PLUG FROM THE POWER OUTLET BEFORE REMOVING THE
POWER HEAD FROM THE CONTAINER.
1. Verify that the power cord is disconnected from the outlet. (g. 1)
2. Disconnect the hose from the vacuum. (g. 2)
3. Undo the latches and remove the power head from the container. (g. 3)
4. Clear all dirt or debris from the container and hose. (g. 4)
5. Clean the foam lter by washing it with water and mild soap. (g. 5)
6. Check the hose, attachments, and power cord to verify that they have not been damaged.
2
6
345
1

INSTALLING & CLEANING FOAM SLEEVE FILTER
5
2 43
1
Installing HEPA Filter and Pre-Filter
1. Verify that the power cord is disconnected from the outlet. (g. 1)
2. Remove power head and place in upside down position.
3. Install the HEPA lter over the lter cage with the at end of the lter towards the vacuum power head. Carefully
push lter in until it stops against the power head. (g. 2 )
4. Place lter retainer on top of cartridge lter over the raised lip and tighten down by turning retainer clockwise, do
not over tighten. (g. 3)
5. Slide the pre-lter onto the assembled HEPA lter, over the lower end cap. Tighten the band clamp on the pre-lter
with a screwdriver to ensure proper installation. (g. 4 & 5)
Removing HEPA Filter and Pre-Filter
1. Loosen the band clamp on the pre-lter with a screwdriver, and remove the pre-lter from the HEPA lter.
2. Unlock and remove the lter retainer by tuning retainer counter clockwise.
3. Carefully hold and pull the HEPA lter up for removal.
4. Install the HEPA lter into place as instructed above in steps 2 and 3 of Installing HEPA lter.
5. Wet lter should be removed and allowed to air dry for 24 hours before installing onto the lter cage.
IMPORTANT! Change the cartridge lter regularly for best performance. ALWAYS USE THE HEPA FILTER FOR
DRY VACUUMING. If the machine is used for dry vacuuming without the HEPA lter and retainer attached, the motor
will burn out and the warranty will be voided.
NOTICE! The HEPA cartridge lter included is made of high quality materials designed to stop small dust particles.
The HEPA cartridge lter should be used for dry pick-up only. A dry HEPA cartridge lter is necessary to pick up
dust. If the HEPA cartridge lter is wet, it will clog quickly and be very difcult to clean. Handle the HEPA cartridge
lter carefully when removing it or replacing it. Check the HEPA cartridge lter for tears or small holes, a small hole
can let dust pass through and out of the cleaner. Do not use a HEPA cartridge lter with holes or tears, replace it
immediately.
Installing Foam Sleeve Filter
1. Verify that the power cord is disconnected from the outlet. (g. 1)
2. Remove power head and place in upside down position. Follow instructions to remove cloth lter. (pg.10)
3. Carefully slide foam sleeve lter down over the lter cage making sure the whole cage is covered. (g. 2 & 3)
4. Replace the power head on to the container.
Cleaning Foam Sleeve Filter
1. With the removed power head in the upside down position, carefully remove foam sleeve lter. (g. 4)
2. Use a mild soap and water solution to wash foam sleeve lter and rinse with clean water. (g. 5)
3. Allow lter to air dry before installing and using again.
11

12
WHEN TO CHANGE FILTERS
TROUBLESHOOTING
Change the collection bag
When the collection bag is 3/4 full, it MUST be replaced. Excessive over lling of this bag makes it difcult to remove
from the vacuum tank and can result in breakage and spills. The collection bag comes equipped with a quick closing
ap. When collection bag becomes 3/4 full, turn off vacuum and slowly remove the collection bag from the tank until
the opening in the collection bag is clear of the tank. Pull the closure slide up on the collection bag, which will close
the opening. Hazardous materials must be disposed of properly. NEVER throw contaminated debris in your usual
trash receptacle. Place closed collection bag in an OSHA approved poly bag or container marked with HAZARDOUS
MATERIAL warning and dispose in accordance with your local Hazardous Waste Regulations.
Change the pre-lter
The pre-lter should be replaced with every fth change of collection bag and whenever there is damage or a visible
collection of debris on the outside of the lter.
Change the HEPA lter
Replace the HEPA lter when loss of vacuum continues to occur after you have checked for an obstructions in the
hose or wand. Also, install a new collection bag and pre-lter.
WARNING: TO REDUCE THE RISK OF ELECTRIC SHOCK-UNPLUG BEFORE TROUBLESHOOTING.
Symptom Possible Causes Corrective Action
Vacuum will not operate. 1) No power supply.
2) Faulty power cord.
3) Tank full.
1) Check power supply – cord, breakers,
fuses.
2) Unplug and check the power cord. If
damaged, have it repaired by a
professional.
3) Empty tank.
Dust comes out from motor cover. 1) The cartridge lter is missing or damaged.
2) HEPA cartridge lter is not installed
correctly.
1) Attach or replace cartridge lter.
2) Please make the screw down to x the
HEPA cartridge lter.
Reduced efciency and motor/speed
vibration.
1) There is a blockage in the nozzle, hose, or
the container inlet. The cartridge lter is
clogged by ne dust.
1) Check nozzle, hose and container inlets for
blockage. Take off the lter and clean it. Or
install a new cartridge lter.

13
PARTS - EXPLODED VIEW
1
26
27
2
3
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23
24
25
28
29
30
31
32
33
34
35
12
13
36
38
37
39
PF59 Parts List
Key PF Part No. Description Line
20 WD419 Inner Cable
21 WD420 Transport Handle Assembly
22 WD421 Accessory Storage
23 WD422 Latch Assembly
24 WD423 Vacuum Port Assembly
25 WD424 Stainless Steel Tank
26 WD425 Base Assembly
27 WD426 Wheel Assembly
28 WD427 Locking Caster
29 WD428 1-1/2" Crush/Kink Resistant Hose
30 WD429 1‐1/2" Metal Extension Wand Lower
31 WD430 1‐1/2" Metal Extension Wand Upper
32 WD431 1‐1/2" Metal Elbow
33 WD432 1‐1/2" Accessory Adaptor
34 WD433 1-1/2" Round Brush
35 WD434 1‐1/2" Crevice Tool
36 WD435 1‐1/2" Floor Squeegee/Brush 15"
37 WD436 Power Tool Adaptor
38 WD437 High Efficiency Collection Bag (2 PK)
39 WD438 Foam Sleeve Filter
PF59 Parts List
Key PF Part No. Description Line
1 WD400 Handle Assembly
2 WD401 Top Cover
3 WD402 Switch
4 WD403 Cord Clamp Assembly
5 WD404 Exhaust Filter
6 WD405 Cord Hook
7 WD406 Sponge Filter
8 WD407 Mid Cover Assembly
9 WD408 Motor Seal
10 WD409 Motor Assembly
11 WD410 Foam
12 WD411 Lid Seal
13 WD412 Seal String
14 WD413 Lid Assembly
15 WD414 Filter Cage and Float Assembly
16 WD415 Hepa High Efficiency Cartridge Filter
17 WD416 HEPA Cartridge Filter Retainer
18 WD417 HEPA Pre‐Filter
19 WD418 Power Cord Assembly

A Tacony Company
3101 Wichita Court • Ft. Worth, TX 76140-1755
1-800-880-2913 • Fax: [phone] • www.Powr-Flite.com
WARRANTY
The manufacturer warrants to the original purchaser that products manufactured are free
from defects of workmanship and material, provided such goods are installed, operated and
maintained in accordance with written manuals or other instructions for a period of 5 years from
date of purchase on housings and frame, 1 year on pump, vac motor, parts and workmanship.
In case you as our customer, meet any trouble with your machine, contact your Powr-Flite
representative who will be happy to be of service to you and will take care of the warranty
settlement.
NOTE: Alterations and changes made to the machine without written approval of the manufacturer
and use of unapproved spare parts will not be covered by warranty.
X1142 7/2016