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Powrmatic MC200 User guide

Stamm International Corporation
PO Box 1929
Fort Lee, NJ 07024
Tel: 201-947-1700
Fax: 201-947-9662
E-mail: stamminc@pobox.com
Stamm International HQ
www.powrmatic.co.uk
www.powrmatic.co.uk
®
Powrmatic Limited
Hort Bridge, Ilminster
Somerset
TA19 9PS
tel: +44 (0) 1460 53535
fax: +44 (0) 1460 52341
e-mail: [email protected]
web: www.powrmatic.co.uk
Powrmatic Ireland
45 Broomhill Close
Tallaght
Dublin 24
tel: +353 (0) 1452 1533
fax: +353 (0) 1452 1764
e-mail: [email protected]
web: www.powrmatic.ie
Getting In Touch
Powrmatic pursues a policy of continues improvement in both design and performance of its products and therefore reserves the right to change, amend or
vary specifications without notice. Whilst the details contained herein are believed to be correct they do not form the basis of any contract and interested
parties should contact the Company to confirm whether any material alterations have been made since publication of this brochure.
EURO-AIR
QUALITY
ICOM
Energy Association
More information is available from our website by scanning the following QR code.
MC200
User, Installation & Servicing Manual
Issue 5.8 January 2022
Doc Ref: M401 Issue 5.8 Jan 2022
page no. 2 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
www.powrmatic.co.uk
Important: This certificate
must be kept with the appliance
Failure to provide a copy of the commissioning sheet invalidates the heater warranty
----------------------------------------------------
Powrmatic Ltd, Hort Bridge, Ilminster, Somerset, TA19 9PS
Tel: 01460 53535 Fax: 01460 52341
Web: www.powrmatic.co.uk e-mail: [email protected]
This is to certify that this controller is guaranteed for one year from the date of original installation.
To make a claim
In the first instance you must contact your appliance supplier, or installer and provide:-
1. The appliance type and serial number.
2. The original commissioning documentation plus as much detail as possible on the fault.
3. Your supplier, or installer, will then contact Powrmatic to make a guarantee claim on your behalf.
Conditions of Guarantee
1. The controller must have been installed by a competent recognised installer, and in accordance
with the manufacturer’s instructions, I.E.E. regulations and local regulations.
2. The controller has been used in accordance with the manufacturers instructions.
3. No unauthorised repairs of modifications have been made. Powrmatic ‘General Conditions of
Sales’ have been observed.
4. Except for the obligation of Powrmatic Ltd to perform warranty repairs during the guarantee
period Powrmatic will not be liable in respect of any claim for direct or indirect consequential
losses, including loss of profits or increased cost arising from loss of use of the heater, or any
event arising there from.
CertificateOfGuarantee
Certificate of Guarantee
®
page no. 3 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
Title Section Contents Page
User Instructions 4
Pre Installation
1.1 Introduction 9
1.2 Technical data 11
Dimensions 11
Installation
2.1 Fitting the unit 12
2.2 Electrical Cable Installation 13
2.3 Interconnecting Wiring Diagrams 15
2.3.1 Current ErP 2021 Heaters 15
LX/VX Heaters with Modulation control 15
LX/VX Heaters with optional High/Low control 15
LX/VX Heaters with optional On/Off control 15
Current ErP 2018 Heaters 16
CPx Heaters 1 phase with High/Low control 16
CPx Heaters 3 phase with High/Low control 16
OUH Heaters with High/Low control 16
2.3.2 Current ErP 2018 Radiant Tube Heaters 17
SRP Linear and U Tube with High/Low control 17
SRP DL with High/Low control 17
SRP HB Herringbone with High/Low control 17
2.3.3 ErP 2018 Heaters 18
LNVx/VPx Heaters with High/Low control 18
LNVx/VPx with optional Modulation control 18
2.3.4 Non-ErP Heaters (prior to 2018) 19
NVx/VPC Heaters with On/Off control 19
NVx/VPC Heaters with optional High/Low control 19
NVx/VPC with optional Modulation control 19
CPx Heaters 1 phase with High/Low control 20
CPx Heaters 3 phase with High/Low control 20
OUH Heaters with High/Low control 20
NVS Heaters with On/Off control 21
NVS Heaters with optional High/Low control 21
2.4 Commissioning and Output Sequences 22
Additional Documents
3.1 Fault Displays and Fault Finding 26
3.2 Short Parts List and Options 27
Users,InstallationandServicingInstructions
CONTENTS
Contents
page no. 4 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
Heat
Heat Button - (Note: this facility may be limited
or disabled by the User).
If heating is ON (via programme)
Pressing the Heat button for less than 2 seconds
overrides the programme to OFF. Any extension time that
has been set is canceled.
Pressing the heat button for more than 3 seconds
determines that heat will remain on for an extension time
after the programmed off time. The extension timer will
increase in 30 minute steps, up to the maximum allowed
period, and then revert to 0 minutes.
Release the button when the required extension period is
showing.
If heating is OFF (via override)
Pressing the Heat button removes override and reverts to
the current programme. If heating is OFF (via programme)
Pressing the Heat button for less than 2 seconds brings
on heating for 30 minutes.
Pressing the heat button for more than 3 seconds
will increase the on time in 30 minute steps, up to the
maximum allowed period, and then revert to 0 minutes.
Release the button when the required heating period is
showing.
Fan
Fan Button - (Note: this facility may be limited
or disabled by the User).
In WINTER and OFF mode and RADIANT burner type, the
Fan button has no control over the heater fan.
In SUMMER mode, the Fan button switches on the fan for
air circulation, and another press switches it off. If the fan
is left on, it will be automatically switched off at midnight.
If the fan is running because the heating is on and the fan
is in AUTO or CONST mode, the Fan button cannot switch
it off.
If the fan is in an ON mode, it always runs, in WINTER,
SUMMER and OFF. The Fan button cannot switch it off.
Reset
Reset Button - Press to reset the burner
controls from lockout, (when this facility is
available on the heater).
Select
Select Button - Press to accept changes.
Decrease
Decrease Button -Press to decrease values.
UserInstructions
Heat Button.
Heating On Indicator
Fault Indicator
Fan Button
Burner Lockout
Reset Button
Back Button Quit Button
Next Button
Increase Button
Select Button
Decrease Button
Terminal Cover
page no. 5 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
Increase
Increase Button - Press to increase values.
Quit
X
Quit Button - Press to exit without saving
changed values.
Back
Back Button - Press to enter User Menu, go
back to previous screen.
Next
Next Button - Press to enter User Menu, go
forward to next screen.
Indicators
Heating On - Is illuminated when the MC200 is calling
for heat (It does not confirm that the heating is actually
working).
Yellow - when the heater has a Modulating burner.
Red - when the heater is either in Hi-Low burn or a
Radiant mode. Red will also flash in radiant mode
when fan in a delay on or delay off.
Green when the heater is a single-stage burner.
Fault - Flashes when the burner control is at lockout,
solid light when a service call is due (if this has been set)
or when there is a sensor fault. The bottom line of the
display will alternate between normal display and type of
fault.
B) Display
The first display normally shows:
• the current air temperature as measured by the
internal sensor, an external sensor or the average
temperature if two sensors are fitted.
8.5.C09:42 Tue
P1 HEAT ON
• the time of day using 24-hr notation. The colon flashes
once per second to confirm that the clock is running.
8.5.C09:42 Tue
P1 HEAT ON
• the day of the week. Programmes are associated
with individual days of the week or day-groups such as
weekday or weekend.
8.5.C 09:42 Tue
P1 HEAT ON
•Programme number - Px n (where x represents the active
programme number.)
8.5.C 09:42 Tue
P1 HEAT ON
• the current setting of the heater: ON or OFF, as
determined by the internal programmes (the display will
say ON even if the MC200 is not currently calling for heat
because the thermostat is satisfied)
8.5.C 09:42 Tue
P1 HEAT ON
or for High/Low an indication of the heat demand. HEAT
HI or HEAT LO,
8.5.C 09:42 Tue
P1 HEAT HI
or for Modulating burners a simple bar-graph display for
modulating control heaters where 1 bar is low fire and 10
bars is high fire.
8.5.C 09:42 Tue
P1
• “Frost Guard” is displayed when Frost/setback is set
to ON and the space temperature is lower than the Frost/
setback temperature setting.
0.5.C 09:42 Tue
Frost guard
C) Direct Control
Note: If configured during the commissioning
stage the User has the following direct control
of the heater without using the settings menu.
• If the Fault LED is on because the heater is at lockout,
the user can reset the heater by pressing the Reset
button.
• The user can switch the heating ON or OFF by pressing
the Heat button.
• The user can start or cancel extension time by pressing
the Heat button longer than 3 seconds.
• The user can run the fan without heating, by pressing
the Fan button.
• Pressing of the next button will scroll through the
screen displays available to the user
UserInstructions
page no. 6 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
Temperature 18.0
Date: 20/08/2017
Password ****
Next
Next
Next
8.5.C 09:42 Tue
HEAT OFF FAN OFF
Next
The top line will show which setting or which part of the
programmes you are viewing.
The second line of the display shows which keypad
buttons are active ( ◄-üX+►).
After changing any setting, press the übutton to save
the new setting.
To return to the normal display, press the Xbutton or do
not touch any buttons for 15 or more seconds.
Keys ◄, ►,-and +will auto-repeat if held down longer
than approximately half a second.
The +button will automatically wrap round from the
maximum value to the minimum value and the -button
will wrap the other way.
D) User Settings
Temperature
Temperature 18.0
This shows the temperature set by the currently
active programme, and it is the target temperature for
thermostatic control. The user can increase or decrease
the value to adjust comfort. This will not alter the set
temperature associated with the programme, but it will
temporarily alter the target temperature for thermostatic
control.
The effect of altering the temperature lasts until the
current programme expires or until another programme
changes the set temperature requirement.
Note: the range of adjustment permitted may
be limited during commissioning. Temperature
adjustment can be disabled by a setting within
the user menu.
• Press the +or -button to increase or decrease the day
temperature set point.
• Press the übutton to save changes, press the X
button to exit without saving, press the ►button to
move to the next setting.
Clock Set
Clock set
Sets the current date and the time of day. The correct
date allows the MC200 to know the day of the week,
allows for automatic BST-GMT changeovers, carries
out the holiday shutdown function and permits override
password entry.
• Press the übutton to alter date and/or time.
• Press the ◄or ►button to select digit to change (digit
chosen will flash).
• Press the +or -button to change the digit.
• Press the ◄or ►button to select next digit to change
or until 'Set clock?' appears on screen
• Press the übutton to save changes, press the X
button to exit without saving, press the ►button to
move to the next setting.
UserInstructions
page no. 7 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
Programme Settings
Prog settings
The MC200 has 14 programmes, each of which can be
assigned to any day of the week. Each programme can
be given an ON time, an OFF time and a set temperature.
The user may organize the programmes in any way that
suits. The simplest would be one programme ON in the
morning, OFF at the end of the afternoon, active Monday
to Friday.
If two or more programmes are active at the same time,
for instance one is ON all day and another is ON between
11:00 and 13:00, then the set temperature of the second
programme will apply between 11:00 and 13:00, and the
set temperature of the first programme will apply during
the rest of the working day.
Programme times increment in 5 minute steps.
Extension time (if set) applies when all programmes have
reached the end of their set period for that day.
Optimum start applies at the beginning of the first
programme to switch on and optimum stop applies at the
end of the last programme to switch off.
• Press the übutton to set/alter programme.
• Press the übutton to alter programme P1 or the +or
-button to select specific programme number then press
the übutton to accept.
• Press the +or -button to alter/set the HEAT ON time.
• Press the ►button to move to the HEAT OFF time
• Press the +or -button to alter/set the HEAT OFF time.
• Press the ►button to move to the temperature
• Press the +or -button to change the temperature.
• Press the ►button to move to the Programmed days
• Press the +or -button to alter between: Mon-Fri;
SatSun; 7 days; Off or individual days.
• Press the ►button to and 'Save Prog x?' will appear.
• Press the übutton to save changes, press the X
button to exit without saving, press the ►button to
move to the next setting.
Holiday Date
Holiday date
A future date can be set so that the heating will not
operate on that date, and remains “OFF” for a consecutive
number of days from that date. The date includes the
year number, ensuring that the holiday shutdown date is
not automatically repeated the following year.
During the holiday period the heater will only operate
if the temperature falls below the frost temperature
and if frost temperature operation is selected “ON”
in the engineer menu. The night temperature setting
is ignored during holidays. During the holiday period,
manual operation of the fan or heater is permitted. Any
manual operation still on at midnight will be automatically
cancelled.
• Press the übutton to add a holiday period.
• Press the +or -button to set the start date.
• Press the ►button to select the month to change.
• Press the +or -button to set the month.
• Press the ►button to select the year to change.
• Press the +or -button to set the year.
• Press the ►button to select the number of days.
• Press the +or -button to enter the number of days.
• Press the ►button to and 'Holiday save?' will appear.
• Press the übutton to save changes, press the X
button to exit without saving, press the ►button to
move to the next setting.
Run Mode
Run mode: WINTER
The MC200 has three Run modes: WINTER, SUMMER and
OFF.
Winter - the heating operates when any programme
is in a “HEAT ON” period. The heating also operates to
maintain the Night Temperature if this has been set. The
heating also operates when the temperature drops below
the frost temperature.
NOTE: Summer/Winter mode has no
connection with the clock change from GMT to
BST.
Summer - the fan operates to circulate air when switched
on manually. With certain types of heater or certain types
of installation, Fan-only operation may not be appropriate
and the fan control circuit should not be used.
In SUMMER the heating never operates unless the
temperature drops below the frost temperature.
During commissioning the frost temperature operation
will be set to be ON or OFF. If the frost setting is OFF, the
heater will not operate under frost conditions in any User
mode.
OFF - the heater never operates unless the temperature
drops below the frost temperature (see above)
• Press the +or -button to change between WINTER,
SUMMER & OFF.
• Press the übutton to save changes, press the X
button to exit without saving, press the ►button to
move to the next setting.
UserInstructions
page no. 8 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
User Button Permission
Permissions
This menu option facilitates the user to enable or disable
the following controls separately if it is required to restrict
unauthorised access to user controls.
NOTE: User permissions are only effective
when User access to the menu is protected by
a password.
• Reset - Allows operation of the reset button
• Change temperature - Allows temporary adjustment
of the current set temperature
• Heat Override - Allows switching ON/OFF and
extension of Heat ON time
• Fan override - Allows switching ON/OFF of the fan
• Press the übutton to alter the permissions.
• Press the +or -button to toggle between YES & NO..
• Press the ►button to select next digit to change or until
'Save??' appears on screen
• Press the übutton to save changes, press the Xbutton
to exit without saving, press the ►button to move to the
next setting.
Set Password
SetPassw ****
The user may enter a 4-digit password here. Once set,
the password must be given before selected user controls
may be accessed or changed. “Set password” cannot be
entered unless the password has been given.
As delivered, the MC200 has no User password
restrictions.
• Press the +or -button to set the first digit.
• Press the ►button to select the next digit.
• Press the +or -button to set the second digit.
• Press the ►button to select the next digit.
• Press the +or -button to set the third digit.
• Press the ►button to select the next digit.
• Press the +or -button to set the last digit.
• Press the übutton to save changes - 'SET OK' will
appear briefly, press the Xbutton to exit without saving,
press the ►button to move to the next setting.
Extension Time
Extend time 1:00
A user can extend the heating to operate beyond the
switch-off time of the last programme of the day, in
30minute increments, by pressing the Heat button. This
menu option allows a maximum extension period to be
set, in units of 30minutes.
If set to 0 minutes, extension is not permitted.
Factory default setting: 1 hour. Maximum setting 3 hours.
• Press the +or -button to set the appropriate extended
time.
• Press the übutton to save changes - 'Setting saved'
will appear briefly, press the Xbutton to exit without
saving, press the ►button to move to the next setting.
Cost Log
Cost Log
This option shows the total hours run and the total cost
of running since the log was last cleared. The display will
show the date when it was last cleared. For this option to
function it is necessary to enter the fuel cost and heater
rating (see Engineer Menu for the latter). The cost log
should be cleared whenever the heater type is changed.
For Hi/Lo heaters, there are two heater power entries
and the MC200 will calculate the run cost according to the
level of heat requested.
In the case of modulating control heaters, the cost is an
estimate based on half the full heater power.
• Press the übutton to enter the submenu. Display
shows Start Date.
• Press the ►button to select next screen 'Total Hours'.
• Press the ►button to select next screen 'Total Cost'.
• Press the ►button to select next screen 'Clear Log?'.
• Press the übutton to clear log. This will reset the start
date to the current date.
• Press the ►button to select next screen 'costs per
kWh'
• Press the +or -button to change the cost per kWh.
• Press the übutton to save changes, press the X
button to exit without saving, press the ►button to
move to the next setting.
UserInstructions
page no. 9 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
Password
Password ****
Once a password has been set, the password must be
entered at this menu option to allow access to selected
user controls.
Once entered the password gives access to the User
menu functions for 60 minutes.
To re-apply the restrictions before the end of the 60
minute period, select the ‘Enter password’ option and
press the übutton without entering any digits. The
display will show ‘Password CLOSED’.
• Press the +or -button to set the first digit.
• Press the ►button to select the next digit.
• Press the +or -button to set the second digit.
• Press the ►button to select the next digit.
• Press the +or -button to set the third digit.
• Press the ►button to select the next digit.
• Press the +or -button to set the last digit.
The MC200/V3 is a high specification heating controller
designed specifically to meet the demands of modern fuel
efficient heating equipment and the latest energy saving
and environmental guidelines and uses a simple menu
based structure for entering User settings.
Optimum start technology is available that will continually
monitor the heating systems previous performance to
determine the optimum time to turn the heating on to
raise the space temperature to the required level for when
occupancy begins. Optimum stop can also be selected
which can save energy at the end of the heating period.
The MC200/V3 is protected by 2 levels of password.
The User password may be set to restrict access to
certain User controls. The second password is for use by
commissioning and servicing engineers and allows access
to parameters normally used only in the initial setting of
the controller, a fault log and system reset facility.
The user keypad allows easy selection of the heating and
fan only modes, the override functions and fault reset.
These may also be locked in various combinations to allow
different levels of user accessibility.
The MC200/V3 can give a readout of the hours the burner
has operated, to help accessing servicing intervals and
after being programmed with the correct data, can also
give an indication of the running costs of the heating
appliance. In addition a forward service date can be
UserInstructions
1.1Introduction
• Press the übutton to save changes - VALID will
appear briefly, press the Xbutton to exit without saving,
press the ►button to move to the next setting.
If 'FAIL' appears on the screen, the incorrect password
has been entered. Repeat entry sequence.
E) Additional notifications
Service Date
When the MC200 is installed the Commissioning Engineer
may have entered a date for when the heating equipment
requires servicing.
When this date is reached the MC200 fault indicator will
be illuminated and the display will alternate between the
normal display and "Service due, call engineer".
Service due,call
engineer
The Service Engineer can clear this display by entering a
new service date when the heating equipment has been
serviced.
programmed. When the due date is reached a notification
will be shown which alternates with the normal display.
This notification can only be removed by a Service
Engineer.
The MC200/V3 can be used to directly control both Hi/
Lo and Modulating burners, the latter by an internally
generated 0-10V signal.
1.1.2Clock
• The unit date range is from 01/01/2001 to 31/12/2099
• Leap years are recognised
• BST begins on the last Sunday in March and ends on
the last Sunday in October. The time changes at 01:00
GMT.
• The clock may gain or lose up to 10 minutes in a year.
1.1.3Programme
• 14 timers are provided in the software, and each can
be assigned to any single day of the week, or to day
groupings such as weekdays or weekends. This allows
greatest flexibility in operating the heating whenever
required.
• It is possible to schedule timers so that one starts
before another has finished. The heating will be on while
any timer is requiring Heat On, and the heating will turn
off only when all timers have reached Heat Off. The
page no. 10 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
requested temperature will be set by the most recent
timer to switch On. When an overlapping timer switches
Off, the requested temperature will be set by the
remaining timer(s).
Important: No timer can be programmed to
run past midnight, because it is assigned to a
day of the week. If timed heating is required
across midnight, it must be provided by two
timers, one ending at 23:59 and the other starting at
00:00. At midnight, all manual over-rides and extensions
are cleared.
1.1.4OptimumStart
A control system which starts plant operation at the latest
possible time such that internal conditions will be up to
required limits at the start of the occupancy period.
• The MC200/V3 achieves Optimum start by keeping
a moving record of how many minutes it takes to
increase the temperature per degree in each 3° band of
temperature from 5°C to 20°C. The current overnight
temperature is referenced and the MC200/V3 can
estimate how many minutes are required to bring the
temperature to the required level.
When Optimum Start is enabled the switch-on time for
the heater is then advanced accordingly to achieve the
required temperature by the Heat On time i.e. the warmer
the night time temperature the closer the switch on time
will be to the Heat On time.
NOTE: NOTE: Max 2Hrs before start time. If
optimum start is selected, no program time
should be selected to start before 2:00am.
1.1.5OptimumStop
A control system which stops plant operation at the earliest
possible time such that internal conditions will not deteriorate
beyond preset limits by the end of the occupancy period.
• The MC200/V3 keeps a note of how many minutes are
taken for the temperature to drop the number of degrees
entered against this parameter when the heating period
ends. When Optimum Stop is enabled, the MC200/V3
switches off the heating that number of minutes early.
1.1.6TemperatureSensors
The MC200 has an in-built temperature sensor by default.
This can be removed and replaced with a remote sensor if
the controller is outside the area to be heated.
Important: Optional sensors are available
from Powrmatic Ltd. Alternative types must
not be used.
The remote sensor may be either a room (warm air), black
bulb (for radiant) or duct type.
The MC200 internal sensor can also be used in
conjunction with an additional remote sensor which will
give an average of the two temperature readings.
Options are:
• Default internal sensor only
• Remote sensor only
• Internal sensor plus remote sensor
• Remote sensor plus remote sensor
The remote sensor should be sited no further than 100m
from the main unit. Siting of the sensor is important
in that it must be fitted where the temperature will
be generally representative of the area to be heated,
installed 1.7m above floor level and away from draughty
areas or areas subjected to direct heat from sunlight,
radiators etc.
The second 'sensor' input can also accept a volt free
switch input i.e. a volt free switch is connected across
Terminals Com & In2 to facilitate a remote on (BMS) or
remote off.
Heating will be overridden by the switch operation
during programmed heating times. Heating control
returns to normal when the switch reverts, or when the
programmed control period ends.
The switched control does not occur while heating is
turned on due to manual override in non-programmed
times, and does not occur during the manually-selected
extension time at the end of a programmed control
period.
If heating has been manually overridden to be off during a
programmed heating period, the switched control cannot
bring on the heating.
The ‘Heat on’ option means that heat will be turned fully
on by the switch. For high-low burners, the high and low
relays will be on, and for modulating burners, the control
output will be 10v.
Cost logging operates as usual. During these switch
control periods the burn time is recorded at the maximum
rate.
If the sensor goes open-circuit (or either of the sensors
where two are fitted), the Fault LED will flash.
The LCD display will show “sensor failed”.
Important: The earlier MC100 sensor cannot
be used with the MC200/V3 and visa versa.
1.1Introduction
page no. 11 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
165mm
160mm
85mm
Electricity supply 230V 50Hz Fused at 6A.
Internal Fuses F1 20mm 6.3A 230V.(HRC).
Display 2 line 5mm Backlit L.C.D.
Day set point range 10 - 60°C.
Night set point range 1 - 15°C.
Temperature accuracy 0.5 °C.
Overall switching differential Adjustable 0.5 - 10.0°C for Hi/Lo burner types.
Sensing Element Internal or remotely mounted up to 100m from control.
Switching contacts ratings 12A. 230V.ac. (resistive). All Volt Free
Modulating Control 0-10V dc
Heating ON Indicator
Yellow when the burner is a Modulating type,
Green L.E.D. when the heater is a single-stage burner,
Red when the burner is a Hi-Low type.
Fault (Lockout) Indicator Orange L.E.D.
Protection Rating IP20
Software versions G.12
1.2 Technical Data
Dimensions
Fan
Reset
Decrease
Increase
Quit
X
Back Next
Heat
Select
8.5.C 09:42 Tue
P1 HEAT LOW
page no. 12 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
2.1.1 Fitting Space Requirement
The controller will be delivered to site in a cardboard box.
The box may have a fixing template on the rear to aid
drilling the fixing holes. If not, the base of the controller
housing has the fixing dimensions imprinted into the
plastic.
All of the packaging can be recycled. Please
make use of local recycling facilities.
Important: The MC200/V3 and sensor MUST
NOT be sited in areas of high
electromagnetic fields, i.e. distribution
boards, transformers or heavy duty supply
cables.
2.1.2 Location
Siting of the MC200/V3 is important in that it must be
fitted where the temperature will be representative of the
area being heated.
It should be installed 1.7m above floor level (unless a
remote sensor is being used) and away from draughty
areas or areas subjected to direct heat from sunlight,
radiators etc. It must also be easily accessible for
programming and operation.
2.1.3Fixing
The MC200/V3 will accept cable entry from the bottom
and the back.
112mm
151mm
15mm
Remove the two screws from the terminal cover and
remove.
Check that the unit fits in the intended mounting position.
Using the template on the packaging box (invert if
necessary) or using the dimensions on the back of the
housing, mark the location of the three fixing holes.
Fit the top (or bottom if inverted) screw leaving
approximately 5mm protruding. Locate the MC200 on
the top (or bottom if inverted) fixing screw, line up the
bottom (or top if inverted) fixing holes and secure using
two screws.
The warning label supplied loose must be applied centrally
to the terminal cover.
If required the unit may be inverted by the following
procedure so that cable entry is from the top.
NOTE: that in this orientation the internal
sensor cannot be used and a remote sensor
must be used instead albeit it can be alongside
the MC200/V3.
Remove the four screws that secure the top (keypad and
display) section.
Rotate the section through 180°, the ribbon cable is long
enough to allow this, and refit the top section to the case.
Alternatively a sub base is available, as an optional extra,
to allow cable entry from the top or side.
2.1.4RemoteSensorFixing(optional)
Warning: Only sensors supplied by the
manufacturer can be used remotely. NEVER
use a domestic style room thermostat!
The remote sensor should be installed 1.7m above floor
level and away from draughty areas or areas subjected
to direct heat from sunlight, radiators etc. and should be
sited no further than 100m from the main unit
Additionally, Radiant Black Bulb sensors should also be in
sight of at least one of the radiant tubes.
Duct sensors should be placed in a position to receive a
representation of the duct temperature.
Remove cover and offer the sensor up to the intended
mounting position and mark two fixing holes.
Fix sensor base plate to the wall, complete wiring
connections (2 core screened cable) and refit cover.
2.1 Fitting the Unit
page no. 13 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
2.2.1ElectricalConnections
Warning: Wiring external to the MC200 must
be installed in accordance with I.E.E.
Regulations together with any local
regulations which may apply.
Wiring terminals are located beneath the electrical lower
front cover. Wiring should be completed in conduit, for
which knockouts are provided in the bottom of the casing.
Mains supply and control circuit wiring should be
completed in cables not less than 0.5mm².
Warning: The mains electrical supply to the
MC200 should be taken from the appliance
through a local isolator fitted adjacent to the
MC200.
Warning: Should more than one appliance be
controlled from one MC200 an interfacing
relay box MUST BE USED with the MC200
driving the relay coils.
Alternatively a MC300 Multi control system may be used.
Note: Sensor cable must be screened two core
and a minimum of 0.6mm² if solid and 7 x
0.2mm² if multistrand. The screen must be
grounded only at the MC200.
For remote sensing, connect sensor cables to terminals
SEN1 and COM after removing and discarding the fitted
sensor bead, for averaging sensing/auxiliary switching,
connect cables to terminals IN1 and COM.
Warning: Wiring for the temperature sensor
MUST BE RUN SEPARATELY and apart from
ALL other wiring. Failure to regard this
instruction may cause the MC200 to
malfunction and may render it faulty. Under no
circumstances must voltage be applied to the sensor
connections.
Note: Burner Reset terminal is internally
connected to NEUTRAL when the reset button
is pressed.
Terminal Type Function Terminals
SEN1 Input ¹ Connection for prime external sensor (not polarity sensitive)
COM Input ¹ Common connection for sensors and/or auxiliary switch
IN2 Input ¹ Connection for 2nd sensor (averaging) and or auxiliary switch
0-10V + Output 0-10Vdc output for modulation control MODULATION BURNERS ONLY
0-10V - Output 0Vdc (gnd) output for modulation control MODULATION BURNERS ONLY
RESET Output NEUTRAL reset output (internally connected)
LOCKOUT Input ² Receives mains voltage lockout signal from burner
Heat Hi IN Input ³ Hi Heat input (common relay contact)
Heat Hi OUT Output ³ Hi Heat output (normally open relay contact)
Heat Lo IN Input ³ Low heat/Heat input (common relay contact)
Heat Lo OUT Output ³ Low heat/Heat output (normally open relay contact)
Fan IN Input ³ Fan input (common relay contact)
Fan OUT Output ³ Fan output (normally open relay contact)
L OUT Output ² 6.3A fused 230V output terminal for heat/fan circuits where required
N Input NEUTRAL
E Earth EARTH
L Input ² LIVE
Notes:
¹ No Voltage - Voltage must not be applied to the sensor terminals. If a switch is fitted across COM and IN2, it must be volt free.
² 230V 50Hz Mains Voltage
³ Volt Free - If a voltage is required (230V, 24V, 110V etc) the appropriate voltage must be applied to the corresponding input terminal.
MC200V3
SEN 1
COM
IN 2
0-10v +
0-10v -
Reset
Lockout
Heat H
i
In
Heat Hi
Out
Heat Lo
In
Heat Lo
Out
Fan In
Fan Out
L Out
N
E
L
6.3A
HRC
2.2 Electrical Cable Installation
page no. 14 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
2.2.2 External Wiring
Notes:
1 Wiring for High/Low burners only
2Wiring for modulation burners only
2.2.2.1 Wiring details for current Powrmatic heaters utilising fused live output terminal 14 and detailing 'link' wires.
Fan Only
circuit
Low Heat
circuit
Lockout5
Reset5
0-10Vdc2
0Vdc2
IN2/Sen 24
COM3⁄4
Sen 13
NEUTRAL
EARTH
LIVE
High Heat
circuit1
Fan Only
Low Heat
Lockout
Reset
0-10Vdc2
0Vdc2
IN2/Sen 24
COM3⁄4
Sen 13
NEUTRAL
EARTH
LIVE
High Heat1
2.2.2.2 Wiring details for older Powrmatic heaters utilising volt free heat and fan terminals
3Wiring for external remote sensor only (internal sensor as std)
4Wiring for remote ON or OFF switch/additional sensor only
5 Wiring for Burner Lockout heaters only
2.2 Electrical Cable Installation
page no. 15 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
MC200 Controlling ErP 2021 LX or VX Heaters with Modulating Control (standard)
2.3.1 Heaters manufactured to current ErP 2021
2.3InterconnectingWiringDiagrams
MC200 Controlling ErP 2021 LX or VX Heaters with optional High/Low Control
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
LX
MOD
LX
HL
Heater Terminals MC200 V3 Terminals
CPX
HL
3Ph
L1
415V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
N E L2 L3
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
LX
OO
Link
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
LX
MOD
LX
HL
Heater Terminals MC200 V3 Terminals
CPX
HL
3Ph
L1
415V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
N E L2 L3
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
LX
OO
Link
MC200 Controlling ErP 2021 LX or VX Heaters with optional On/Off Control
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
LX
MOD
LX
HL
Heater Terminals MC200 V3 Terminals
CPX
HL
3Ph
L1
415V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
N E L2 L3
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
LX
OO
Link
page no. 16 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
2.3InterconnectingWiringDiagrams
MC200 Controlling 1Pha ErP 2018 CPx Cabinet Heaters with High/Low Control
MC200 Controlling 3Pha ErP 2018 CPx Cabinet Heaters with High/Low Control
MC200 Controlling ErP 2018 OUH Heaters with High/Low Control
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
8 9 10 11 E
E
1 2 3 4 5 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
Heater Terminals MC200 V3 Terminals
CPX
HL
OUH
HL
LNVX
MOD
LNVX
HL
E L N
230V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
6
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
8 9 10 11 E
E
1 2 3 4 5 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
Heater Terminals MC200 V3 Terminals
CPX
HL
OUH
HL
LNVX
MOD
LNVX
HL
E L N
230V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
6
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
LX
MOD
LX
HL
Heater Terminals MC200 V3 Terminals
CPX
HL
3Ph
L1
415V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
N E L2 L3
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
LX
OO
Link
X
Not wired
on Oil units
X
Not wired
on Oil units
MC 200
must be
powered via L1
page no. 17 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
2.3InterconnectingWiringDiagrams
1 2 3 4
Mains Input
Heater #1 Terminals MC200 V3 Terminals
Links
SRP
HL
5 1 2 3 4
Heater #2 Terminals
5
E
N
To
other
heaters
1 2 3 4
Mains Input
Burner #1 Terminals MC200 V3 Terminals
Links
SRP DL
HL 5 1 2 3 4
Burner #2 Terminals
5
E
N
Fan
SRP HB
HL 1 2 3 4
Mains Input
Burner #1 Terminals
MC200 V3 Terminals
Links
5 1 2 3 4
Burner #2 Terminals
5
E
N L
Fan
E
N
L
To
further
heaters
Mains Input
L
L
MC200 Controlling SrP Linear and U Tube Heaters with High/Low Control
2.3.2 Radiant Heaters manufactured to current ErP 2018
1 2 3 4
Mains Input
Heater #1 Terminals MC200 V3 Terminals
Links
SRP
HL 5 1 2 3 4
Heater #2 Terminals
5
E
N
To
other
heaters
1 2 3 4
Mains Input
Burner #1 Terminals MC200 V3 Terminals
Links
SRP DL
HL
5 1 2 3 4
Burner #2 Terminals
5
E
N
Fan
SRP HB
HL 1 2 3 4
Mains Input
Burner #1 Terminals
MC200 V3 Terminals
Links
5 1 2 3 4
Burner #2 Terminals
5
E
N L
Fan
E
N
L
To
further
heaters
Mains Input
L
L
MC200 Controlling SrP DL Heaters with High/Low Control
1 2 3 4
Mains Input
Heater #1 Terminals MC200 V3 Terminals
Links
SRP
HL 5 1 2 3 4
Heater #2 Terminals
5
E
N
To
other
heaters
1 2 3 4
Mains Input
Burner #1 Terminals MC200 V3 Terminals
Links
SRP DL
HL 5 1 2 3 4
Burner #2 Terminals
5
E
N
Fan
SRP HB
HL
1 2 3 4
Mains Input
Burner #1 Terminals
MC200 V3 Terminals
Links
5 1 2 3 4
Burner #2 Terminals
5
E
N L
Fan
E
N
L
To
further
heaters
Mains Input
L
L
MC200 Controlling SrP HB Heaters with High/Low Control
For SrP HB Radiant Heaters - refer to Supplement ref M314
page no. 18 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
MC200 Controlling ErP 2018 LNVx or VPx Heaters with High/Low Control
MC200 Controlling ErP 2018 LNVx or VPx Heaters with optional Modulating Control
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
8 9 10 11 E
E
1 2 3 4 5 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
Heater Terminals MC200 V3 Terminals
CPX
HL
OUH
HL
LNVX
MOD
LNVX
HL
E L N
230V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
6
8 9 10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
10 11 E
E
1 2 3 4 5 6 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
8 9
V+ V-
Links
Link
8 9 10 11 E
E
1 2 3 4 5 7
L N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
Heater Terminals MC200 V3 Terminals
CPX
HL
OUH
HL
LNVX
MOD
LNVX
HL
E L N
230V Live
to Heater
Links
11 6 7 8 12 10 13 14 15
9
6
2.3.3 ErP 2018 Products (manufactured BETWEEN January 2018 and 2021)
2.3InterconnectingWiringDiagrams
page no. 19 of 28
MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
2.3InterconnectingWiringDiagrams
MC200 Controlling NVx or VPC Heaters with optional High/Low Control
2.3.4 Non-ErP Products (manufactured PRIOR TO January 2018)
MC200 Controlling NVx or VPC Heaters with On/Off Control (standard)
MC200 Controlling NVxorVPCHeaterswithoptionalModulationControl
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
OO
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
HL
L N E 1 2 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
mod 3
L N E 6 7 8 9 10
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
CPX
non
OO
V+ V-
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
OO
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
HL
L N E 1 2 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
mod 3
L N E 6 7 8 9 10
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
CPX
non
OO
V+ V-
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
OO
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
HL
L N E 1 2 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
mod
3
L N E 6 7 8 9 10
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
CPX
non
OO
V+ V-
page no. 20 of 28 MC200/V3 Users, Installation & Servicing Instructions Doc Ref M401 issue 5.8 January 2022.
MC200 Controlling OUH Heaters with On/Off Control
MC200 Controlling CPx Cabinet Heaters with On/Off Control
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
OO
L N E 1 2 3 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
HL
L N E 1 2 4 5 6
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVX
mod 3
L N E 6 7 8 9 10
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
CPX
non
OO
V+ V-
MC200 Controlling CPx Cabinet Heaters with optional High/Low Control
L N E 6 7 8
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
CPX
non
HL
13 14
L N E 13 14
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVS
OO 2 9
L N E 13 14
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVS
HL 2 9 18
Heater Terminals MC200 V3 Terminals
OHU
OO
Links
11 6 7 8 9 12 10 L E
E
L
N
230V Live
to Heater
N
L N E 6 7 8
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
CPX
non
HL 13 14
L N E 13 14
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVS
OO 2 9
L N E 13 14
E
L
N
230V Live
to Heater
Heater Terminals MC200 V3 Terminals
Links
NVS
HL 2 9 18
Heater Terminals MC200 V3 Terminals
OHU
OO
Links
11 6 7 8 9 12 10 L E
E
L
N
230V Live
to Heater
N
2.3InterconnectingWiringDiagrams

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