praher SUPERSTAR E-3000/F2 User manual

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4 C
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7 - 8
9
10
Page
Safety references
eneral regulations / Intended use
Assembly
ycle sequence/rinsing times
Digital clock/Prog. Back rinsing trigger time
Function film keyboard
Settings for back and clear rinsing duration
Setting for deceleration time
Electr. Connection
Board for E-3000/F2 - 24V
Exploded view
G
F
ED
A
C
H
B
L
K
I
M
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC
Table of contents:
Ensuing damage due to neglect of the operating instructions or due to damaging sealed parts lead to a lapse
of the warranty. We do not take on liability for thus resulting damages! Please read the operating instructions
carefully before starting.
PRECISION - POWER - PROGRESS - PRODUCTION

Page 2
1. Safety Instructions:
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This equipment has been built and examined according to the safety precautions for electronic
devices and has left the plant in a perfect safety-related condition.
To keep this status and to guarantee a safe operation, the user must
observe the safety instructions, which are included in these operating instructions.
The installation work may only be undertaken by an authorized and licensed installer or
electrical business.
The electrical installations must be carried out according to the respective local and regional
regulations (e.g. OEVE, VDE...) and possible official regulations.
he electrical connection must have separating device built into the permanently installed
electrical installation, which enables the disconnection of all electrical contacts with a
contact space of minimum 3 mm from the mains.
Pay attention that the supply voltage is correctly protected and an
earth-leakage circuit breaker 30 mA is installed.
Only use the equipment in dry rooms, in which no combustible gases and
vapors are present.
Do not operate the equipment immediately if it has been taken from a cold into a warm area
The thereby developing condensation water could destroy your equipment
If the equipment has visible damages doesn't work anymore or has been stored for longer
periods under adverse conditions then it is to be expected that a safe operation is not possible
anymore.
In this case the equipment is to be secured against unintentional start-up and if necessary to be
decommissioned.
Live parts can be uncovered when opening the cover or removing parts.
Before an alignment, maintenance, a repair or a change of parts or devices, the equipment must
be separated from all voltage supplies, if opening the equipment is necessary. If after that an
alignment, maintenance or a repair on the opened equipment under voltage is inevitable, it may
only be done by experienced skilled personnel, who have knowledge of the associated dangers
and/or the relevant regulations.
Capacitors in the equipment can be still charged, even if the equipment
is separated from all voltage supplies.
Assembly and/or disassembly of the armature only in a pressure-free status (i.e. empty piping
beforehand).
Armature flow and/or direction of flow must be considered!
<
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

2. General:
PRAHER superstar controls are significant technical products, which are manufactured with high accuracy and according
to the most modern technical production methods. Entitled complaints will naturally be rectified as fast as possible if they
occur.
Warranty: According to “EU”-law. The warranty begins on the delivery day. The date is in the serial number on the rate
plate.
3. Intended use:
It is a control unit for a 6-way valve, with which a filter is fully automatically flushed by pressure application. A filter pump
connector is available, which when reaching the respective valve positions switches on delayed for approx.. 20 seconds.
Parallel there is also a potential-free signal. The dry operation protection ensures a safe operation of the plant.
Additional electrical connections are possible:
To position flush, to position back and clear rinse, for the serial connection of various valves, for the interruption of a heating
or heat exchanger before cycle start, for ball valve during the cycle
4. Assembly:
Equipment installation - installation of the valve
Integrate the valve into the piping according to the inscription and the following sketch. Use transition screw connections.
Seal threaded connections only with teflon band. The equipment is functional in any position, however if possible should
not be installed with the actuator downwards.
Pump
Basin
Drain
To the Filter
From the Filter
PUMP from the pump
to the filter
BOTTOM from the Filter
Return to the basin
Waste to the Drain
TOP
IFILTER
Pump
Basin
Drain
To the Filter
From the filter
I: Filtration of medium (e.g. water):
pool
II : D
pool
III : Cleaning up filter medium (e.g. Sand) in upstream (reserved flow in filter):
pool
V :
pool
- pump - valve (to the filter) - valve (from the filter) - pool
rainlage of pool with pump:
- pump - valve - drain
- pump - valve (from the filter) - filters - valve (to the filter) - waste
Cleaning of filter medium (e.g. Sand) after backwash:
- pump - valve (to the filter) - filters - valve (from the filter) - waste
II EMPTY
Pump
Basin
Drain
To the Filter
From the filter
III BACK RINSE
Pump
Basin
Drain
To the Filter
From the filter
VRINSE
Pump
Basin
Drain
To the Filter
From the filter
Page 3
6 - way valve-type 1 1/2”, 2”, 3”
Connections: Thread or stick (all connectors open)
max. Operating pressure: ABS 1 1/2", 2": 3,5 bar ; GFK 1 1/2", 2": 6 bar; GFK 3": 5 bar
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

Page 4
5. Cycle sequence: Starting position "filter" - equipment ON
- Start of the back rinsing cycle
- Control light "test key" for back rinsing cycle running, lights up
- Output heating COM-NO switches to Com-NC control.
- Adjusted time of potentiometer (deceleration time) runs off (cooling time for heat exchanger).
- Output pump COM-NO switches off
- Output serial connection switches from COM-NC to Com-NO
- Output ball valve switches from COM-NO to COM-NC
- Valve on back rinse
- Output back rinse/clear rinse COM-NC switches to COM-NO
- Pump deceleration time of approx. 20 seconds runs
- Output pump COM-NO closes
- Output back rinse COM-NC switches to COM-NO
- Adjusted time of potentiometer runs (back rinsing time)
- Output pump COM-NO switches off
- Output back rinses switches from COM-NO to COM-NC
- Output back rinse, clear rinse switches from COM-NO to COM-NC
- Valve on clear rinse
- Output back rinse/clear rinse switches from COM-NC to COM-NO
- pump deceleration time of approx. 20 seconds runs
- Output pump COM-NO closes
- Adjusted time of potentiometer runs (clear rinse)
- Output pump COM-NO switches off
- Output back rinse/clear rinse switches from COM-NO to COM-NC
- Valve on filter
- Output serial connection COM-NO switches to COM-NC
- Output ball valve switches from COM-NC to COM NC
- Pump deceleration time of approx. 20 seconds runs
- Output pump COM-NO closes
- Output heating switches from COM-NC to COM-NO
7
5
6
Transpose
Filter - back rinse
Back rinse
Transpose
Back rinse - clear rinse
Clear rinse
Transpose
Clear rinse - filters
Cycle period
approx. 45 sec.
25 sec. - 11 min.
approx. 35 sec.
20 sec. - 3 min.
approx. 25 sec.
Rinsing times and changing over time:
Deceleration time 25 sec. - 23 min.
approx. 3 - 40 min.
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

Page 5
9. Function:
Operating this key switches off the equipment, regardless of the position
of the valve.
Operating this key switches on the equipment, the valve takes on
basic position - position "Filter" - (yellow control light shines)
TEST KEY
Operating this key triggers the back rinsing cycle for the length of a back rinse procedure (green
control light shines)
EMPTY
Operating this key sets the valve to position "Empty" (red control light shines)
OFF
ON
1
2
3
4
This product corresponds to the following EEC - Guidelines:
l Electromagnetic compatibility 89/336/EEC
l Low voltage directive 73/23/ EEC
214
3
7. Adjusting the digital clock:
- attach equipment to line voltage
- with pointed article [ Res. ] - press key
- clock - keep key pressed and with Day - key select desired day
- clock - keep key pressed and with h+ - key select desired hour
- clock - keep key pressed and with m+ - key select desired minute
8. Program back rinsing time:
- Prog. - press key
- Manual - key ¤press ‘ON’ - on display appears “ON-Time programmming”
- with Day - key select day (E)
- with h+ - key select hour
- with m+ - key select minute
(- with Manual - key programming time can be switched between ON and OFF)
- Prog. - press key
- Manual - key ¡ press ‘OFF’ - on display appears “OFF-Time programming”
- with Day - key select day (E)
- with h+ - key select hour
- with m+ - key select minute
- Prog. - --> press key program
Terminated
NOTE:
Trigger back rinsing program for max. 1 minute!
e.g.: ON ¤8:00
OFF ¡8:01
Programmable 20 times/week!
When programming several back rinsing times
--> repeat aforementioned steps.
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

Page 6
10. Adjust duration of back rinsing
The back rinsing time is adjusted with the potentiometer (rotary button) .
- turn potentiometer
clockwise direction for a lengthy period
against clockwise direction short period
- triggering a back rinsing procedure
with the test key
- checking the back rinsing time
- repeat the sequence, until the
desired time is set.
10.1 Adjusting the clear rinsing duration
The clear rinsing time is adjusted with the potentiometer (rotary button) .
- turn potentiometer
clockwise direction for a lengthy period
against clockwise direction short period
- trigging a back rinsing procedure with the test key
- checking the clear rinsing time
- repeat the sequence, until the desired time is adjusted.
10.2 Adjusting the deceleration time
The deceleration time can be stopped with the potentiometer (rotary button) .
- turn the potentiometer
clockwisedirection clockwisedirection
against clockwise direction short period
- trigger a back rinsing procedure with the test key.
check the deceleration time
- repeat the sequence, until the desired time is adjusted.
6
5
7
PRECISION - POWER - PROGRESS - PRODUCTION
8
5
6
7
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

Page 7
11. Electrical connections
a) Supply voltage connection:
b) Connector for dry operation protection (float switch):
The clamps [ 9 ] and [ 10 ] are connected. If this
connection is interrupted, the pump is switched off.
c) Pump connection:
Zero potential: I max. 8 A
Switches to the positions filter, back rinse, clear rinse
and empty approx. 30 sec. later.
d) Connection for ball valve:
Zero potential: I max. 8 A
In position filter G --> 6 is connected through .
G --> 2 connected through, during entire
back rinsing cycle and position emptying.
e) Connection for 2. Back rinsing pump:
Zero potential: I max 4 A
In position back rinse 28 --> 27 is connected through.
Switches only if pump is [ 13, 14 ] switched on.
f) Connection for signal on position back rinse and clear rinse:
Zero potential: I max 4 A
25 --> 24 connected through in position back rinse and clear
rinse.
Switches independently of the pump to position back rinse
and clear rinse.
24 VAC, 50/60 Hz.
L1 N
910
13 14
NO COM
6G2
NO COM NC
NO COM NC
NO COM NC
27 28 29
24 25 26
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

Page 8
g) connection for signal for heating/heat exchanger:
Zero potential: I max. 4 A
After triggering a back rinsing cycle 22 becomes --> 23
durchgeschaltet.
Filter pump remains for the duration of the adjusted deceleration time
(rotary button ) switched on. Afterwards the pump switches off
(Heat exchanger cools down).
h) connection for signal for serial connection:
Zero potential: I max. 4 A.
During the entire cycle 19 is connected through -->18.
Connecting several valves:
i) Push button switch input:
Trigger cycle EXTERNAL: Floating
Connection possibilities (SPS, push button switch...)
push button switch cycle strarts about 40 - 50 seconds later
(to compensate pressure peaks).
j) Trigger cycle EXTERNAL:
Zero potential: Note: trigger only short pulse.
(SPS, ...)
(Pressure switch)
NO COM NC
NO COM NC
21 22 23
18 19 20
-
G 18
20
+ CH2 CH1
19 20
1918
Valve 3
+
GCH2
CH1 -
Valve 2
20 1918
Valve 1
Serial connection for several valves
Technical data:
Voltage: Protective system:
Frequency: clock: approx. 1 month accu backup
max. Power consumption: approx. 4 Watts/12 Watts 1 1/2 “, 2"- approx. 4 Watts/20 Watts 3 "
24 VAC IP 54
50/60 Hz
II
+Ch1
7
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC

Page 9
PRECISION - POWER - PROGRESS - PRODUCTION
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC
schaltung
Circuit diagram for
1,5" / 2" / 3"
1,5" / 2" = 500mA T
Control-Fuse
Steuersicherung
Motor2 nur
Motor 2
24V~50-60Hz
supply
Electricity
spannung
Digi-Uhr 2Kanal
Kanal1= Backwash
Kanal1=Rückspülzyklus
Kanal2=Filterpumpe
Kanal2=Filterpumpe
CH2=
CH2=
CH1=
CH1=
Pump max.8A
Serien-
bei Ventil 3"
max.8A Relais-
24V~
S
G
™
SS-5GLD1
S
G
™
SS-5GLD1
12VDC Clock
Clock
Ventil-
24V~ 3VA
Parkstellung
™
MotorKondensator
Anschlußplan für
MIL 72E Analog-12VCD
4
CH1
weiß
AKKUAKKU
+1h
H1
h+
CH2
OFF
Res.
H2
m+
E-6000/F E-3000/F
MIL 72E Analog
S14K35
14:28
OFF
Day
CH2
CH1CH1
MO
CH1
Clock
Uhr
pot.frei
Output
Kugelhahn
Ausgang-
Kugelhahn Ballvalve Relais-
Pump
Output
pot.frei
Pumpe
Ausgang-
13 14
Pumpe
Switch
Level
Schalter
Niveau-
9 10
Digital Uhr/
E-Prom
™
SS-5GLD1
Versorgungs-
S
G
S
G
SS-5GLD1
MotorKondensator
3" = 1,6A T
E-Type - 24VAC
-
2
grau
+
1
braun
3
grün
G
C3
C2
27
RÜCKSPÜLEN
28
BACKWASH
RÜCKSPÜL
ZEIT
ZEIT
KLARSPÜL
R.4
29
VERZÖG.-ZEIT
DELAY TIME
-
switch
pump
RINSE
BACKWASH
+
TIME
pressure
switch
TIME
3min.
25sec-
-
Backwash
Rückspülen
+
Entleeren
G
CH2
Drain
CH1
DELAY
VERZÖGERUNG
Rinse
Klarspülen
24 25 26
RINSE
BACKWASH
KLARSPÜLEN
RÜCKSPÜLEN
R.3
21
Filtern
Filter
22 23
R.5
Serie SEQUENCING
R.6
RINSE
L1 N
- +
23min
25sec-
- +
11min.
25sec-
Praher
R
Motor1
sw gr gn
6 G 2
18 19
20
LEDLED
5
4
2
sw
gr gn
NETZ
LP004.0370.01.A
DELAY
3
BACKWASH
BACKWASH

Page 10
© by PRAHER, Austria
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1. Deckel
2. Dichtung (Moosgummi)
3. Steuerkopf
4. Kurvenzahnrad
5. Motor
6. Steuerplatine
7. Pumpenendschalter
8. Automatikunterteil
9. Anbauverschraubung
10. Kupplung
11. Ventil
12. Rückspüluhr
13. Folientastatur
QUALITY
INNOVATION
ENTLEEREN
DRAIN
AUS
OFF
EIN
ON
PRÜFTASTE
TESTBUTTON
SERVICE
RR
R
SUPERSTAR
1 Cover
2 Seal (foam rubber)
3 Control switch
4 Curve gear wheel
5 Motor
6 Control board
7 Pump limit switch
8 Automatic lower part
9 Mounted screw connection
10 Clutch
11 Valve
12 Back rinsing clock
13 Film keyboard
Operating instructions
SUPERSTAR E-3000 / F2
for 1 1/2", 2"and 3" 24 VAC
PRAHER VALVES
Tel.: ++ 43 / ( 0 ) 72 62 / 61 178 - 0*
Fax: ++ 43 / ( 0 ) 72 62 / 61 203
[e-mail] ; www.praher.com