Prebena Mobilo 300 User manual

PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 –26, 63679 Schotten, Germany
Tel.: [phone] / 96 01 –0, Fax: [phone]
Email: [e-mail]
www.prebena.de, www.kartuschen-tausch.de
Original instructions for the portable
pressure equipment
PREBENA MOBILO 300
PREBENA MOBILO 470
PREBENA MOBILO 690
PREBENA MOBILO 900
98681802

Preface
These operating instructions will help you with the
proper use as intended,
safe and
beneficial
use of the portable pressure equipment Mobilo 300, Mobilo 470,
Mobilo 690 and Mobilo 900, referred to in brief as the pressure
equipment.
We assume that every person using this pressure equipment has
knowledge of how to handle pneumatic equipment and the applied
materials. People who do not have this knowledge must be
instructed by an experienced user about how to use the pressure
equipment.
Every person
using,
cleaning or
disposing of his pressure equipment
must read and understand these operating instructions.
These operating instructions are considered a part of the product.
Always keep them with the pressure equipment. Pass on the
operating instructions if you sell the pressure equipment or hand it on
in any other manner.

Table of contents
Preface..............................................................................................2
Table of contents.............................................................................3
Layout characteristics ....................................................................5
General layout characteristics......................................................5
Safety instruction attributes..........................................................6
Basic safety instructions ......................................................7
Proper, intended use....................................................................7
Avoid the risk of fatal injuries........................................................8
Avoid explosion hazards ..............................................................8
Avoid risk of injury ........................................................................8
Avoid damage to the pressure equipment ...................................8
Description.......................................................................................9
Equipment overview and scope of supply....................................9
Function......................................................................................11
Product features.........................................................................11
Side and direction specifications................................................11
Accessories................................................................................12
Information on the rating plate....................................................12
Preparing the pressure equipment..............................................13
Unpacking the pressure equipment............................................13
Check condition..........................................................................14
Connecting pressure equipment to the compressed air supply.15
Using the pressure equipment.....................................................19
After operation...............................................................................23
Disconnect the compressed air supply ......................................23
Transporting and storing the pressure equipment....................25
Packing.......................................................................................25
Storage.......................................................................................26

Servicing the pressure equipment...............................................27
Oiling the pressure equipment....................................................28
Filling the compressed air cartridge ...........................................29
Testing the compressed air cartridge.........................................29
Repairing faults..............................................................................30
Ordering accessories....................................................................32
Reordering compressed air cartridges .......................................32
Ordering other accessories ........................................................32
Disposing the pressure equipment .............................................33
Technical data................................................................................34
MOBILO 300 pressure equipment..............................................34
MOBILO 470 pressure equipment..............................................34
MOBILO 690 pressure equipment..............................................34
MOBILO 900 pressure equipment..............................................35
Compressed air cartridge KT-300 ..............................................35
Compressed air cartridge KT-470 ..............................................36
Compressed air cartridge KT-690 ..............................................36
Compressed air cartridge KT-900 ..............................................36
Manufacturer's address ................................................................37
Guarantee.......................................................................................38
Index................................................................................................39

Layout characteristics
5
Layout characteristics
General layout characteristics
Various elements in the operating instructions are marked with
specific layout characteristics. This allows you to easily distinguish
whether it is
normal text,
lists or
process steps
that you are reading about.

These instructions contain additional information such as
specific information on the cost-effective use of the pressure
equipment.

Layout characteristics
6
Safety instruction attributes
All safety instructions in these operating instructions are based on
the same pattern. On the left you will find a symbol indicating the
type of danger. To the right of that you will see a signal word which
identifies the severity of the danger. Under that you will find a
description of the source of danger and instructions on how to avoid
this danger.
DANGER
Warnings with the word DANGER indicate
hazards with an immediate impending risk of
serious or even fatal injuries.
WARNING
Warnings with the word WARNING warn of
hazards that can lead to potentially serious or
even fatal injuries.
CAUTION
Warnings with the word CAUTION warn of
hazards that can lead to potentially slight to
moderate injuries, property or environmental
damage.

Basic safety instructions
7
Basic safety instructions
Observe and follow all the warnings and instructions in these
operating instructions and those on the pressure equipment when
using the pressure equipment. The enclosed Declaration of
Conformity is an element of these operating instructions
Proper, intended use
The pressure equipment is used for portable accumulation and
reduction of the stored pressure at a low operating pressure for
supplying the tapping points. The pressure equipment is intended for
do-it-yourselfer's and craftsmen who need compressed air for various
purposes. Proper intended use also includes compliance with the
accident prevent regulations and the statutory regulations and
standards in force at the place of use. Use in any other way is not
considered proper intended use and can result in material damage or
even personal injury.
Unauthorised use constitutes in particular operation
by persons without the necessary knowledge in the use of
pressure equipment and the materials used,
of pressure equipment modified without the authorisation of the
manufacturer,
with accessories other than those stipulated in these operating
instructions,
connected to compressed air sources not listed in these operating
instructions,
PREBENA WILFRIED BORNEMANN GMBH & CO. KG accepts no
liability for any damage or injuries resulting from any such improper
or unintended use.

Basic safety instructions
8
Avoid the risk of fatal injuries
Do not allow children to play with packaging films - risk of
suffocation.
Avoid explosion hazards
Do not use the pressure equipment in areas with an explosion
hazard.
Never operate the pressure equipment with oxygen or other
explosive gases or gas mixtures.
Do not expose the compressed air cartridge to temperatures over
100°C.
Avoid risk of injury
Store the pressure equipment out of the reach of children and
other unauthorised persons.
Always disconnect the pressure equipment from the compressed
air cartridge before transporting.
Avoid damage to the pressure equipment
Never open the pressure equipment. Always leave repairs to
qualified specialists.
Do not use the pressure equipment if it has been dropped or is
damaged. Have it inspected by qualified specialists before putting
it into use again.

Description
9
Description
Equipment overview and scope of supply

Description
10
No.
Explanation
1
Tapping point for operation in the metal transport case (ID 7.2)
2
Connection for tapping points (ID 7.2)
3
Metal transport case
4
Compressed air cartridge KT-300, KT-470, KT-690, KT-900
5
Tapping point for operation on carrier bag (ID 7.2)
6
Manometer (pressure gauge) for the operating pressure
7
Control for the operating pressure
8
Safety valve for the operating pressure with firing at 11 bar
9
Holder
10
Pressure gauge for the pressure of the compressed air cartridge (filling level
indicator)
11
Safety valve compressed air cartridge with firing at 21 bar
12
Port for the compressed air cartridge with stoppers
–
Spiral hose for connection to the sampling points (ID 7.2)
–
Declaration of Conformity for Mobilo 300, Mobilo 470, Mobilo 690 and Mobilo
900 (not illustrated)
–
Declaration of Conformity for KT-300, KT-470, KT-690, KT-900 (not
illustrated)
–
Operating instructions for cartridges KT-300, KT-470, KT-690, KT-900 (not
illustrated)

Description
11
Function
The pressure equipment reduces the stored pressure to a lower
operating pressure for supplying the tapping points. The compressed
air cartridges KT-300, KT-470, KT-690 and KT-900 are used as the
pressure source. Excess pressure is bled off through the pressure
relief valve.
You can set the operating pressure by controlling the discharge
pressure.
Product features
The pressure equipment has the following features:
Operation is possible in the case or with a carrier bag
(fitted on body).
Side and direction specifications
The direction specification for the operating pressure controller refers
to looking at the top of the pressure gauge for the discharge
pressure.

Description
12
Accessories
The following accessories are available for the pressure equipment:
Compressed air cartridges KT-300, KT-470, KT-690 and KT-900
Compressor for compressed air cartridge PKT-FILLMASTER 350
and PKT-FILLMASTER 400 (not included in scope of supply)
Spiral hose with 6.5 mm inner diameter and 2 m working length
Compressed air hose set (not included in scope of supply)
Hose reel (not included in scope of supply)
Information on the rating plate
The rating plate is glued to the rear of the pressure controller. It
contains the following information:
Company name and country of origin
Type designation of the pressure equipment
The maximum admissible working pressure
The CE symbol (the product conforms to the standards listed in
the included Declaration of Conformity)
Serial number
Discharge output

Preparing the pressure equipment
13
Preparing the pressure equipment
Unpacking the pressure equipment
Remove the pressure equipment from the packaging.
Remove all packaging materials, such as plastic films, filler
material and the cardboard box.
WARNING
Do not allow children to play with plastic
packaging films. Risk of suffocation!
Do not allow children to play with plastic
packaging films.
Keep packing materials out of the reach of
children.
Save the packaging material for later use.

Preparing the pressure equipment
14
Check condition
WARNING
There is a risk of injury when using damaged
pressure equipment and if the accessories are
not correctly fastened.
Check the condition of the pressure
equipment before each use.
Use pressure equipment in perfect
condition only.
Check the following points in particular:
-The hoses lines must be undamaged.
-All parts of the pressure equipment and all accessories must
be securely attached.
-The safety devices must not be blocked or otherwise impaired
in their function.
-No parts of the pressure equipment or the accessories may
show visible signs of damage, such as scratches or dents.

Scratches on the housing paint do not constitute damage.
Do not connect damaged pressure equipment to a compressed
air supply.
Have damaged pressure equipment repaired by qualified
specialists before putting it into operation.

Preparing the pressure equipment
15
Connecting pressure equipment to the compressed
air supply
The pressure equipment is connected to a compressed air cartridge
(included in the scope of delivery).
The admissible working pressure of the pressure equipment is 10
bar. If the admissible operating pressure is exceeded, the dial on the
pressure gauge (6.) for the operating pressure moves into the red
range.
This can occur under the following conditions:
If both safety valves are defective and
you have connected the pressure equipment to an unsuitable
compressed air cartridge.
WARNING
Risk of explosion if the maximum operating
pressure is exceeded.
If this happens, immediately disconnect the
compressed air supply from the pressure
equipment.

Preparing the pressure equipment
16
Attach compressed air cartridge
Screw the stopper out of the connecting thread for the
compressed air cartridge.
Screw the seal cap off the compressed air cartridge.
Check the fitting and the connecting thread for the compressed
air cartridge for foreign matter and soiling.
Clean the fitting and connecting thread, if necessary.
Check the condition of the pressure equipment (see page 14).
WARNING
Operating with unsuitable compressed air
cartridges can cause damage on the pressure
equipment.
Operate the pressure equipment only with
compressed air cartridge of type KT-300,
KT-470, KT-690 and KT-900.

Preparing the pressure equipment
17
Screw the compressed air cartridge hand-tight into the thread of
fitting (12).
The pressure gauge (10.) on the fitting for the compressed air
cartridge now shows the pressure currently prevailing in the
cartridge. The pressure equipment is ready for operation when the
pointer of the pressure gauge (10.) is in the green part of the scale.
The pressure gauge (6.) for the operating pressure displays the
current operating pressure.

Preparing the pressure equipment
18
If you use an unsuitable compressed air cartridge and if both safety
valves are defective, the pressure in this cartridge can exceed the
maximum admissible operating pressure of the pressure equipment.
In this case the pointer of the pressure gauge (6.) indicates an
operating pressure of more than 10 bar.
WARNING
Risk of explosion if the maximum operating
pressure is exceeded.
Immediately disconnect the compressed
air cartridge from the pressure equipment.
When the pointer of the pressure gauge (10.) on the fitting for the
compressed air cartridge is in the red zone of the scale, the pressure
in the compressed air cartridge is no longer sufficient to operate the
pressure equipment.
In this case replace the compressed air cartridge with a full
compressed air cartridge.

You can refill the compressed air cartridge using the PKT-
FILLMASTER 350 and PKT-FILLMASTER 400 compressors,
which are available as an accessory. You can also purchase a
full compressed air cartridge in exchange for an empty
cartridge from your dealer.

Using the pressure equipment
19
Using the pressure equipment
You can operate the pressure equipment in the metal transport case
or the carrier bag directly on your body. Both alternatives facilitate
efficient and effective operation of pressure equipment independent
of a stationary source of compressed air.
Operation in the metal transport case
To operate the pressure equipment in the metal transport case,
proceed as follows:
Place the transport case in a horizontal position with the lid facing
upwards. Open the transport case and the latch for the lid.
Connect the compressed air supply to the pressure equipment as
described on page 16.
Push the fitting of the connection hose (2.) onto the quick coupler
of the pressure equipment tapping point (5.) until it engages
audibly.

Using the pressure equipment
20
Push the fitting of the compressed air hose (13.) onto the quick
coupler of the transport case tapping point (1.) until it engages
audibly.
Set the desired operating pressure for the operating pressure (7.)
on the controller (see page 23).
You can now run various compressed air tools on the
compressed air hose quick coupler (14.).

Please carefully read the manual of the involved accessory for
technical attributes and the instructions for correct use.