PRECISION DIGITAL PD6060 User manual

PRECISION DIGITAL CORPORATION
89 October Hill Road • Holliston MA 01746 USA
Tel [phone] • Fax [phone]
www.predig.com
PD6060 Dual-Input Process Meter
Instruction Manual
xDual Process Inputs with Math Functions
xAddition, Difference, Average, Multiplication, Division, Min,
Max, Weighted Average, Ratio, Concentration, & More
x0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
xNEMA 4X, IP65 Front
xUniversal 85-265 VAC, or 12/24 VDC Input Power Models
xLarge Dual-Line 6-Digit Display, 0.60" & 0.46"
xIsolated 24 VDC @ 200 mA Transmitter Power Supply
xProgrammable Display & Function Keys
x32-Point, Square Root, or Exponential Linearization
xMulti-Pump Alternation Control
x2 or 4 Relays + Isolated 4-20 mA Output Options
xExternal 4-Relay & Digital I/O Expansion Modules
xUSB, RS-232 & RS-485 Serial Communication Options
xModbus®RTU Communication Protocol Standard
xFree MeterView® Pro Software

Model PD6060 Dual-Input Process Meter Instruction Manual
2
Disclaimer
The information contained in this document is subject to change
without notice. Precision Digital makes no representations or
warranties with respect to the contents hereof and specifically
disclaims any implied warranties of merchantability or fitness for a
particular purpose.
!
CAUTION: Read complete
instructions prior to
installation and operation
of the meter.
WARNING: Risk of
electric shock or
personal injury.
Warning!
This product is not recommended for life support applications or
applications where malfunctioning could result in personal injury or
property loss. Anyone using this product for such applications does
so at his/her own risk. Precision Digital Corporation shall not be held
liable for damages resulting from such improper use.
Limited Warranty
Precision Digital Corporation warrants this product against defects in
material or workmanship for the specified period under
“Specifications” from the date of shipment from the factory. Precision
Digital’s liability under this limited warranty shall not exceed the
purchase value, repair, or replacement of the defective unit.
Registered Trademarks
PROVU®and MeterView®Pro are registered trademarks of Precision
Digital Corporation. All other trademarks mentioned in this document
are the property of their respective owners.
© 2011 Precision Digital Corporation. All rights reserved.
www.predig.com

Model PD6060 Dual-Input Process Meter Instruction Manual
3
Table of Contents
INTRODUCTION ------------------------------------------------------------ 6
ORDERING INFORMATION --------------------------------------------- 7
SPECIFICATIONS---------------------------------------------------------- 8
General-------------------------------------------------------------------------------8
Dual Process Input------------------------------------------------------------- 10
Relays ------------------------------------------------------------------------------ 11
Isolated 4-20 mA Transmitter Output ------------------------------------ 12
Modbus® RTU Serial Communications --------------------------------- 13
PDA1044 Digital Input & Output Expansion Module---------------- 13
COMPLIANCE INFORMATION ----------------------------------------14
Safety ------------------------------------------------------------------------------- 14
Electromagnetic Compatibility--------------------------------------------- 14
SAFETY INFORMATION ------------------------------------------------15
INSTALLATION ------------------------------------------------------------16
Unpacking------------------------------------------------------------------------- 16
Panel Mounting Instructions------------------------------------------------ 16
Configuration for 12 or 24 VDC Power Option------------------------ 17
Transmitter Supply Voltage Selection (P+, P-) ----------------------- 18
Connections---------------------------------------------------------------------- 18
Connectors Labeling--------------------------------------------------------- 19
Power Connections ---------------------------------------------------------- 19
Signal Connections ---------------------------------------------------------- 20
Modbus RTU Serial Communications ----------------------------------- 21
Relay Connections ----------------------------------------------------------- 21
Switching Inductive Loads-------------------------------------------------- 22
F4 Digital Input Connections----------------------------------------------- 23
4-20 mA Output Connections---------------------------------------------- 23
Analog Output Transmitter Power Supply------------------------------ 23
External Relays & Digital I/O Connections ----------------------------- 24
Interlock Relay Feature ----------------------------------------------------- 25
SETUP AND PROGRAMMING ----------------------------------------26
Front Panel Buttons and Status LED Indicators --------------------- 27
Display Functions & Messages-------------------------------------------- 28
Main Menu ------------------------------------------------------------------------ 33
Setting Numeric Values ------------------------------------------------------ 34
Reset Menu (
reset
) ------------------------------------------------------------ 34

Model PD6060 Dual-Input Process Meter Instruction Manual
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Control Menu (
Contrl
)-------------------------------------------------------- 34
Setting Up the Meter (
setup
)------------------------------------------------ 35
Setting the Input Signal (Input) ------------------------------------------ 36
Setting the Decimal Point (dEc pt) -------------------------------------- 36
Programming the Meter (prog) ------------------------------------------- 37
Multi-Point Calibration & Scaling-------------------------------------- 38
MeterView®Pro Software ----------------------------------------------- 38
Scaling the Meter without a Signal Source ------------------------- 38
Scaling the Meter for Channel A (SCal A) ------------------------- 39
Scaling the Meter for Channel B (SCal B) ------------------------- 39
Calibrating the Meter with External Source------------------------- 40
Calibrating the Meter for Channel A (CAL-A)----------------------- 41
Calibrating the Meter for Channel B (CAL-B)----------------------- 41
Setting the Display Parameter & Intensity (dsplay) ----------------- 42
Display Setup Menu --------------------------------------------------------- 43
Character Set for Engineering Units Display (d unit)-------------- 44
Setting the Relay Operation (
relay
) ------------------------------------- 45
Setting the Relay Assignment (asSign) -------------------------------- 46
Setting the Relay Action ---------------------------------------------------- 47
Programming Set and Reset Points ------------------------------------- 48
Setting Fail-Safe Operation ------------------------------------------------ 48
Programming Time Delay -------------------------------------------------- 48
Relay Action for Loss of 4-20 mA Input (Loop Break)--------------- 48
Relay and Alarm Operation Diagrams ----------------------------------- 49
High Alarm Operation (Set > Reset) ------------------------------------- 49
Low Alarm Operation (Set < Reset)-------------------------------------- 50
High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 51
Low Alarm with Fail-Safe Operation (Set < Reset)------------------- 52
Pump Alternation Control Operation------------------------------------- 53
Relay Sampling Operation ------------------------------------------------- 54
Signal Loss or Loop Break Relay Operation--------------------------- 55
Time Delay Operation ------------------------------------------------------- 56
Relay Operation Details ------------------------------------------------------ 57
Overview------------------------------------------------------------------------ 57
Relays Auto Initialization---------------------------------------------------- 57
Fail-Safe Operation ---------------------------------------------------------- 57
Front Panel LEDs------------------------------------------------------------- 58
Latching and Non-Latching Relay Operation -------------------------- 58
Non-Latching Relay (Auto)------------------------------------------------- 59
Non-Latching Relay (A-man) -------------------------------------------- 59
Latching Relay (LatcH) ----------------------------------------------------- 59
Latching Relay (Lt-Clr)---------------------------------------------------- 60

Model PD6060 Dual-Input Process Meter Instruction Manual
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Acknowledging Relays ------------------------------------------------------ 60
Pump Alternation Control Applications (Altern) --------------------- 61
Setting Up the Interlock Relay (Force On) Feature ------------------ 62
Scaling the 4-20 mA Analog Output (
Aout
) ---------------------------- 63
Setting Up the Password (
pass
) ------------------------------------------- 64
Protecting or Locking the Meter------------------------------------------- 64
Making Changes to a Password Protected Meter-------------------- 65
Disabling Password Protection-------------------------------------------- 65
Advanced Features Menu---------------------------------------------------- 66
Advanced Features Menu & Display Messages ---------------------- 67
Noise Filter (filter) -------------------------------------------------------- 70
Noise Filter Bypass (bypass)---------------------------------------------- 71
Modbus RTU Serial Communications (serial) ---------------------- 72
Select Menu (SElect) ------------------------------------------------------- 72
Signal Input Conditioning (Functn) -------------------------------------- 74
Low-Flow Cutoff (CutofF) -------------------------------------------------- 76
Analog Output Programming (AoutPr)---------------------------------- 76
Programmable Function Keys User Menu (user) -------------------- 78
Tare (tare A, tare B) ------------------------------------------------------ 80
Internal Calibration (ICAL)-------------------------------------------------- 80
Meter Copy Function (Copy) ----------------------------------------------- 83
METER OPERATION-----------------------------------------------------85
Front Panel Buttons Operation -------------------------------------------- 85
Function Keys Operation ---------------------------------------------------- 85
F4 Operation --------------------------------------------------------------------- 86
Maximum/Minimum Readings---------------------------------------------- 86
TROUBLESHOOTING----------------------------------------------------87
Diagnostics Menu (
diag
)----------------------------------------------------- 87
Determining Software Version -------------------------------------------- 87
Reset Meter to Factory Defaults ------------------------------------------- 88
Factory Defaults & User Settings----------------------------------------- 89
Troubleshooting Tips --------------------------------------------------------- 93
Alphabetical List of Display Functions & Messages --------------- 94
MOUNTING DIMENSIONS ----------------------------------------------99

Model PD6060 Dual-Input Process Meter Instruction Manual
6
Table of Figures
Figure 1. 1/8 DIN Panel Cutout Dimensions ..................................... 16
Figure 2. Panel Mounting Details ...................................................... 17
Figure 3. Jumper Configuration for 12/24 VDC Power .................... 17
Figure 4. Transmitter Supply Voltage Selection .............................. 18
Figure 5. Connector Labeling for Fully Loaded PD6060 ................. 19
Figure 6. Power Connections ............................................................19
Figure 7. Transmitters Powered by Internal Supply........................ 20
Figure 8. Transmitter Powered by Ext. Supply or Self-Powered .... 20
Figure 9. Voltage Input Connections ................................................ 21
Figure 10. Relay Connections ...........................................................21
Figure 11. AC and DC Loads Protection...........................................22
Figure 12. Low Voltage DC Loads Protection ..................................22
Figure 13. F4 Digital Input Connections ........................................... 23
Figure 14. 4-20 mA Output Connections .......................................... 23
Figure 15. Expansion Modules & DIN Rail Mounting Kit................. 24
Figure 16. External Relays Module Connections............................. 24
Figure 17. Digital I/O Module Connections.......................................25
Figure 18. Interlock Connections......................................................25
Figure 19. Acknowledge Relays w/Function Key or Digital Input ..60
Figure 20. Meter Copy Connection ...................................................83
Figure 21. Meter Dimensions - Side View......................................... 99
Figure 22. Meter Dimensions - Top View.......................................... 99
Figure 23. 1/8 DIN Panel Cutout Template...................................... 101
INTRODUCTION
The PROVU®PD6060 is a multipurpose, easy to use digital dual-input process meter
ideal for level, flow rate, temperature transmitter, or pressure transmitter applications.
It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Various math functions
may be applied to the inputs including addition, difference, absolute difference,
average, weighted average, multiplication, division, minimum, maximum, draw, ratio,
and concentration. This is in addition to the signal input conditioning functions (linear,
square root, programmable exponent, or round horizontal tank calculations).
The displays, relays, and the analog output may be assigned to input channels A or B,
or math result channel C.
Three of the front panel buttons can be custom-programmed for a specific operation.
The basic model includes an isolated 24 VDC transmitter power supply that can be
used to power the input transmitters or other devices. An additional isolated 24 VDC
power supply is included with the 4-20 mA output option.
A fully loaded PD6060 meter has the following: four SPDT relays, 4-20 mA output, and
two 24 VDC power supplies. The PD6060 capabilities may be enhanced by adding the
following external expansion modules: four SPST relays –creating an eight-relay dual-
input process meter, two digital I/O modules with four inputs and four outputs each, and
serial communication adapters for use with MeterView Pro or Modbus RTU.

Model PD6060 Dual-Input Process Meter Instruction Manual
7
ORDERING INFORMATION
Standard Models
85-265 VAC
Model
12/24 VDC
Model Options Installed
PD6060-6R0 PD6060-7R0 No options
PD6060-6R2 PD6060-7R2 2 relays (PD1102*)
PD6060-6R3 PD6060-7R3 4-20 mA output (PD1103*)
PD6060-6R4 PD6060-7R4 4 relays (PD1104*)
PD6060-6R5 PD6060-7R5 2 relays & 4-20 mA output (PD1105*)
PD6060-6R7 PD6060-7R7 4 relays & 4-20 mA output (PD1107*)
*Model number for replacement option card.
SunBright Display Models
85-265 VAC
Model
12/24 VDC
Model Options Installed
PD6060-6H0 PD6060-7H0 No options
PD6060-6H2 PD6060-7H2 2 relays (PD1102*)
PD6060-6H3 PD6060-7H3 4-20 mA output (PD1103*)
PD6060-6H4 PD6060-7H4 4 relays (PD1104*)
PD6060-6H5 PD6060-7H5 2 relays & 4-20 mA output (PD1105*)
PD6060-6H7 PD6060-7H7 4 relays & 4-20 mA output (PD1107*)
*Model number for replacement option card.
Accessories
Model Description
PDA1002 DIN rail mounting kit for two expansion modules
PDA1004 4 SPST (Form A) relays
PDA1044 4 digital inputs & 4 digital outputs (2 may be connected)
PDA1200 Meter copy cable
PDA1232 RS-232 serial adapter
PDA1485 RS-485 serial adapter
PDA7485-I RS-232 to RS-422/485 isolated converter
PDA7485-N RS-232 to RS-422/485 non-isolated converter
PDA8008 USB serial adapter
PDA8232-N USB to RS-232 non-isolated converter
PDA8485-I USB to RS-422/485 isolated converter
PDA8485-N USB to RS-422/485 non-isolated converter
PDX6901 Suppressor (snubber): 0.01 μF/470 :, 250 VAC

Model PD6060 Dual-Input Process Meter Instruction Manual
8
SPECIFICATIONS
Except where noted all specifications apply to operation at +25°C.
General
DISPLAY Main (big) display: 0.60" (15 mm) high, red LEDs
Second (little) display: 0.46" (12 mm) high, red LEDs
6 digits each (-99999 to 999999), with lead zero blanking
DISPLAY
INTENSITY
Eight user selectable intensity levels
DISPLAY
UPDATE RATE
5/second (200 ms)
OVERRANGE Display flashes 999999
UNDERRANGE Display flashes -99999
DISPLAY
ASSIGNMENT
The main (Big) and second (Little) displays may be
assigned to process values for Channels A (Ch-A), B (Ch-
B), or C (Ch-C), toggle between (Ch-A & Ch-B, Ch-A & Ch-
C, Ch-B & Ch-C, and Ch-A, Ch-B, & Ch-C), toggle between
Channel & units, show channel gross value (no tare) or
toggle net (tare) and gross values, show relay set points,
max & min values, or Modbus input. The second display
may also be set to show engineering units or be off, with no
display.
PROGRAMMING
METHODS
Four front panel buttons, digital inputs, PC and MeterView Pro
software, Modbus registers, or cloning using Copy function.
NOISE FILTER Programmable from 2 to 199 (0 will disable filter)
FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span
RECALIBRATION All ranges are calibrated at the factory. Recalibration is
recommended at least every 12 months.
MAX/MIN
DISPLAY
Max/min readings reached by the process are stored until
reset by the user or until power to the meter is turned off.
PASSWORD Three programmable passwords restrict modification of
programmed settings.
Pass 1: Allows use of function keys and digital inputs
Pass 2: Allows use of function keys, digital inputs and editing set/reset points
Pass 3: Restricts all programming, function keys, and digital inputs.
NON-VOLATILE
MEMORY
All programmed settings are stored in non-volatile memory
for a minimum of ten years if power is lost.
POWER
OPTIONS
85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
or jumper selectable 12/24 VDC r10%, 15 W max

Model PD6060 Dual-Input Process Meter Instruction Manual
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FUSE Required external fuse: UL Recognized, 5 A max, slow
blow; up to 6 meters may share one 5 A fuse
ISOLATED
TRANSMITTER
POWER SUPPLY
Terminals P+ & P-: 24 VDC r5% @ 200 mA max (standard),
(12/24 VDC powered models rated @ 100 mA max).
5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.
NORMAL MODE
REJECTION
Greater than 60 dB at 50/60 Hz
ISOLATION 4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply
OVERVOLTAGE
CATEGORY
Installation Overvoltage Category II:
Local level with smaller transient overvoltages than
Installation Overvoltage Category III.
ENVIRONMENTAL Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG
wire, RJ45 for external relays, digital I/O, and serial
communication adapters.
ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black
MOUNTING 1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are provided.
TIGHTENING
TORQUE
Screw terminal connectors: 5 lb-in (0.56 Nm)
OVERALL
DIMENSIONS
4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)
(W x H x D)
WEIGHT 9.5 oz (269 g)
WARRANTY 3 years parts & labor

Model PD6060 Dual-Input Process Meter Instruction Manual
10
Dual Process Input
TWO INPUTS Two inputs, each separately field selectable:
0-20, 4-20 mA, r10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)
CHANNELS Channel A, Channel B, Channel C (Math channel)
PROGRAMMA-
BLE CONSTANTS
Constant P (Adder): -99999 to 999999, default: 0.000
Constant F (Factor): 0.00001 to 999999, default: 1.000
MATH
FUNCTIONS
Name Function Setting
Addition (A+B+P)*F Sunm
Difference (A-B+P)*F diF
Absolute diff. ((Abs(A-B))+P)*F diFAbS
Average (((A+B)/2)+P)*F AvG
Multiplication ((A*B)+P)*F nmulti
Divide ((A/B)+P)*F divide
Max of A or B ((AB-Hi)+P)*F Hi-Ab
Min of A or B ((AB-Lo)+P)*F Lo-Ab
Draw ((A/B)-1)*F drAuw
Weighted avg. ((B-A)*F)+A uw avg
Ratio (A/B)*F ratio
Concentration (A/(A+B))*F Concen
Note: The F constant can be any value from 0.00001 to
999999. If the value is less than 1, it will have the same effect
as a divider. For example, the average could also be derived
by using (A+B)*F, where F = 0.500.
SEQUENCE OF
OPERATIONS
FOR INPUT
PROGRAMMING
1. Select Input for A and B
2. Set up the engineering units for A, B, and C
3. Set up decimal point for A, B, and C
4. Scale A & B
5. Set up the displays for A, B, or C
6. Select the transfer function for A & B (e.g. Linear)
7. Select Math function for Channel C
8. Program constants for Factor (F) and Adder (P).
9. Program cutoff values for A and B
ACCURACY ±0.03% of calibrated span ±1 count,
square root & programmable exponent accuracy
range: 10-100% of calibrated span
TEMPERATURE
DRIFT
0.005% of calibrated span/qC max from 0 to 65qC ambient,
0.01% of calibrated span/qC max from -40 to 0qC ambient
SIGNAL INPUT
CONDITIONING
Linear, square root, programmable exponent, or
round horizontal tank volume calculation

Model PD6060 Dual-Input Process Meter Instruction Manual
11
MULTI-POINT
LINEARIZATION
2 to 32 points for channel A and B
PROGRAMMA-
BLE EXPONENT
1.0001 to 2.9999
LOW-FLOW
CUTOFF
0-999999 (0 disables cutoff function)
DECIMAL POINT Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d,or dddddd
CALIBRATION
RANGE
Input
Range
Minimum Span
Input 1 & Input 2
4-20 mA 0.15 mA
r10 V 0.10 V
An Error message will appear if the input 1 and input 2
signals are too close together.
INPUT
IMPEDANCE
Voltage ranges: greater than 500 k:
Current ranges: 50 - 100 :(depending on resettable fuse impedance)
INPUT
OVERLOAD
Current input protected by resettable fuse, 30 VDC max.
Fuse resets automatically after fault is removed.
F4 DIGITAL INPUT
CONTACTS
3.3 VDC on contact. Connect normally open contacts
across F4 to COM.
F4 DIGITAL INPUT
LOGIC LEVELS
Logic High: 3 to 5 VDC
Logic Low: 0 to 1.25 VDC
Relays
RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)
external; rated 3 A @ 30 VDC and 125/250 VAC resistive
load; 1/14 HP (у50 W) @ 125/250 VAC for inductive loads
NOISE
SUPPRESSION
Noise suppression is recommended for each relay contact
switching inductive loads; see page 22 for details.
DEADBAND 0-100% of span, user programmable
HIGH OR LOW
ALARM
User may program any alarm for high or low trip point.
Unused alarm LEDs and relays may be disabled (turn off).
RELAY
OPERATION
Automatic (non-latching)
Latching (requires manual acknowledge)
Sampling (based on time)
Pump alternation control (2 to 8 relays)
Off (disable unused relays and enable Interlock feature)
Manual on/off control mode

Model PD6060 Dual-Input Process Meter Instruction Manual
12
RELAY RESET User selectable via front panel buttons or digital inputs
1. Automatic reset only (non-latching), when the input
passes the reset point.
2. Automatic + manual reset at any time (non-latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has cleared (L)
Note: Front panel button or digital input may be assigned to
acknowledge relays programmed for manual reset.
TIME DELAY 0 to 999.9 seconds, on & off relay time delays
Programmable and independent for each relay
FAIL-SAFE
OPERATION
Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm condition.
In case of power failure, relay will go to alarm state.
AUTO
INITIALIZATION
When power is applied to the meter, relays will reflect the
state of the input to the meter.
Isolated 4-20 mA Transmitter Output
OUTPUT
SOURCE
Process channel A, B, or C, max or min for channel A, B, or
highest or lowest max or min of A and B, set points 1-8,
Modbus input, or manual control mode
SCALING RANGE 1.000 to 23.000 mA for any display range
CALIBRATION Factory calibrated: 4.000 to 20.000 = 4-20 mA output
ANALOG OUT
PROGRAMMING
23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break
ACCURACY ± 0.1% of span ± 0.004 mA
TEMPERATURE
DRIFT
0.4 μA/qC max from 0 to 65qC ambient,
0.8 μA/qC max from -40 to 0qC ambient
Note: Analog output drift is separate from input drift.
ISOLATED
TRANSMITTER
POWER SUPPLY
Terminals I+ & R: 24 VDC r5% @ 40 mA maximum; may
be used to power the 4-20 mA output or other devices.
Refer to Figure 5 on page 19 and Figure 14 on page 23.
EXTERNAL LOOP
POWER SUPPLY
35 VDC maximum
OUTPUT LOOP
RESISTANCE
Power supply Minimum Maximum
24 VDC 10 :700 :
35 VDC (external) 100 :1200 :

Model PD6060 Dual-Input Process Meter Instruction Manual
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Modbus® RTU Serial Communications
SLAVE ID 1 – 247 (Meter address)
BAUD RATE 300 – 19,200 bps
TRANSMIT
TIME DELAY
Programmable between 0 and 199 ms
DATA 8 bit (1 start bit, 1 or 2 stop bits)
PARITY Even, Odd, or None with 1 or 2 stop bits
BYTE-TO-BYTE
TIMEOUT
0.01 – 2.54 second
TURN AROUND
DELAY
Less than 2 ms (fixed)
Note: Refer to the PROVU®Modbus Register Tables located at www.predig.com
for details.
PDA1044 Digital Input & Output Expansion Module
CHANNELS 4 digital inputs & 4 digital outputs per module
SYSTEM Up to 2 modules for a total of 8 inputs & 8 outputs
DIGITAL INPUT
LOGIC HIGH
3 to 5 VDC
DIGITAL INPUT
LOGIC LOW
0 to 1.25 VDC
DIGITAL OUTPUT
LOGIC HIGH
3.1 to 3.3 VDC
DIGITAL OUTPUT
LOGIC LOW
0 to 0.4 VDC
SOURCE
CURRENT
10 mA maximum output current
SINK
CURRENT
1.5 mA minimum input current
+5 V
TERMINAL
To be used as pull-up for digital inputs only.
Connect normally open contacts across +5 V & DI 1-4.

Model PD6060 Dual-Input Process Meter Instruction Manual
14
COMPLIANCE INFORMATION
Safety
UL & c-UL LISTED USA & Canada
UL 508 Industrial Control Equipment
UL FILE NUMBER E160849
FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided
LOW VOLTAGE
DIRECTIVE
EN 61010-1:2001
Safety requirements for measurement, control, and
laboratory use
Electromagnetic Compatibility
EMISSIONS EN 55022:2006/A1:2007
Class A ITE emissions requirements
Radiated
Emissions
Class A
AC Mains
Conducted
Emissions
Class A
IMMUNITY EN 61326-1:2006
Measurement, control, and laboratory equipment
EN 61000-6-2:2005
EMC heavy industrial generic immunity standard
RFI - Amplitude
Modulated
80 -1000 MHz 10 V/m 80% AM (1 kHz)
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
Electrical Fast
Transients
±2kV AC mains, ±1kV other
Electrostatic
Discharge
±4kV contact, ±8kV air
RFI - Conducted 10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge ±2kV Common, ±1kV Differential
Surge 1KV (CM)
Power-Frequency
Magnetic Field
3 A/m 70%V for 0.5 period
Voltage Dips 40%V for 5 & 50 periods
70%V for 25 periods
Voltage
Interruptions
<5%V for 250 periods

Model PD6060 Dual-Input Process Meter Instruction Manual
15
Note:
Testing was conducted on PD6000 meters installed through the
covers of grounded metal enclosures with cable shields grounded at
the point of entry representing installations designed to optimize
EMC performance.
Declaration of Conformity available at www.predig.com
SAFETY INFORMATION
!
CAUTION: Read complete
instructions prior to
installation and operation
of the meter.
WARNING: Risk of
electric shock or
personal injury.
WARNING!
Hazardous voltages exist within enclosure. Installation and service
should be performed only by trained service personnel.

Model PD6060 Dual-Input Process Meter Instruction Manual
16
INSTALLATION
There is no need to remove the meter from its case to complete the
installation, wiring, and setup of the meter for most applications.
Instructions are provided for setting up a 12/24 VDC powered meter to
operate from 12 VDC and for changing the transmitter power supply to
output 5 or 10 VDC instead of 24 VDC, see page 17.
Unpacking
Remove the meter from box. Inspect the packaging and contents for
damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your
supplier or the factory for assistance.
Panel Mounting Instructions
xPrepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x
45 mm). Refer to Figure 1 below, for more details.
xClearance: allow at least 6.0" (152 mm) behind the panel for wiring.
xPanel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
xRemove the two mounting brackets provided with the meter (back-off the two
screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the
bracket toward the front of the case and remove).
xInsert meter into the panel cutout.
xInstall mounting brackets and tighten the screws against the panel. To
achieve a proper seal, tighten the mounting bracket screws evenly until
meter is snug to the panel along its short side. DO NOT OVER TIGHTEN,
as the rear of the panel may be damaged.
Note: See Figure 23 on page 101 for 1/8 DIN Panel Cutout Template
3.622" (92mm)
1.772"
(45mm) Panel Cutout
to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Figure 1. 1/8 DIN Panel Cutout Dimensions
Refer to page
99 for mounting
dimensions

Model PD6060 Dual-Input Process Meter Instruction Manual
17
Panel
Gasket
Mounting
Bracket
Mounting
Screw
Removable
Connectors
Figure 2. Panel Mounting Details
Configuration for 12 or 24 VDC Power Option
Do not exceed voltage rating of the selected configuration.
Meters equipped with the 12/24 VDC power option are shipped
from the factory ready to operate from 24 VDC.
To configure the meter for 12 VDC power:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J9 jumper, located behind the power
connector, for 12 V as shown below.
MAIN BOARD
24 VDC
12 VDC
POWER
J9
12 V 24 V
J9 CONFIGURATION
Factory
Default
M-LINK
+
_
Figure 3. Jumper Configuration for 12/24 VDC Power

Model PD6060 Dual-Input Process Meter Instruction Manual
18
Transmitter Supply Voltage Selection (P+, P-)
All meters, including models equipped with the 12/24 VDC power
option, are shipped from the factory configured to provide 24 VDC
power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal
jumper J4 must be configured accordingly.
To access the voltage selection jumper:
1. Remove all the wiring connectors.
2. Unscrew the back cover.
3. Slide out the back cover by about 1 inch.
4. Configure the J4 jumper, located behind the input signal
connector, for the desired excitation voltage as shown.
MAIN BOARD
INPUT
SIGNAL
J4
5 V 10 V 24 V
J4 CONFIGURATION
Factory Default
P+
P-
mA+
COM
V+
Figure 4. Transmitter Supply Voltage Selection
Connections
All connections are made to removable screw terminal connectors
located at the rear of the meter.
!
Use copper wire with 60°C or 60/75°C insulation
for all line voltage connections. Observe all safety
regulations. Electrical wiring should be performed
in accordance with all applicable national, state,
and local codes to prevent damage to the meter
and ensure personnel safety.

Model PD6060 Dual-Input Process Meter Instruction Manual
19
Connectors Labeling
The connectors’ label, affixed to the meter, shows the location of all
connectors available with requested configuration.
Warning!
Do not connect any equipment other than Precision
Digital’s expansion modules, cables, or meters to the
RJ45 M-LINK connector. Otherwise damage will occur to
the equipment and the meter.
Figure 5. Connector Labeling for Fully Loaded PD6060
Power Connections
Power connections are made to a two-terminal connector labeled
POWER on Figure 5. The meter will operate regardless of DC polarity
connection. The + and - symbols are only a suggested wiring convention.
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+-
Figure 6. Power Connections

Model PD6060 Dual-Input Process Meter Instruction Manual
20
Signal Connections
Signal connections are made to a nine-terminal connector labeled
SIGNAL on Figure 5. The COM (common) terminal is the return for the
4-20 mA and the r10 V input signals.
Current and Voltage Connections
The following figures show examples of current and voltage connections.
There are no switches or jumpers to set up for current and voltage inputs.
Setup and programming is performed through the front panel buttons.
Figure 7. Transmitters Powered by Internal Supply
Figure 8. Transmitter Powered by Ext. Supply or Self-Powered
The current input is protected against current overload by a resettable
fuse. The display may or may not show a fault condition depending on
the nature of the overload.
The fuse limits the current to a safe level when it detects a fault
condition, and automatically resets itself when the fault condition is
removed.