Precor Spinner Chrono User manual

Service Manual
SBK800-16 INDOOR CYCLES
SPINNER®CHRONO™ POWER
SPINNER®CLIMB™

Contents
Introduction 1
About This Document 1
Service manual contents 2
Additional Service Documentation and Videos 2
Product Literature & Videos 3
Service & Maintenance Documentation 3
Precor Websites 3
Service Videos 4
Safety Guidelines 6
Safety guideline you need to know and follow: 6
General Information 7
Orientation Convention 7
Tools 7
Specification Summary 8
Bolt Grade Identification 8
Bolt Grade Markings Chart 9
Parts 9
Optional AC Power Adapter 10
Lubrication 11
Cleaning 12
Approved Cleaning Products 12
Cleaning Procedure 12
Equipment Spacing Requirements 13
Operation Verification 14
About 14
Operation Verification Checklist 14
Adjustment Procedures 17
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any questions.
Page ii

About 17
Available Adjustment Procedures 17
AutoCal 18
AutoCal Release 1 (AutoCal R1) 19
AutoCal Release 2 (AutoCal R2) 20
Brake Pad Adjustment 23
Procedure 23
Drive Belt Tension and Tracking Adjustment 27
About 27
Procedure 27
Generator Belt Tension Adjustment 35
About 35
Specifications 35
Procedure 35
Bike Leveling Adjustment 39
Replacement Procedures 41
Replacement Procedures 41
Battery Replacement 43
About 43
Specifications 43
Determining the battery condition 43
Battery Fuse 44
Procedure 44
Belt Guard Cover Replacement 47
About 47
Procedure 47
Brake Pad Replacement 52
About 52
Specialized Tools 53
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any questions.
Page iii

Procedure 54
Brake Caliper Assembly Replacement 57
About 57
Strain gauge cable routing 57
Specialized Tools 58
Parts 59
Procedure 59
Replacement Procedures 59
Replacement Procedure - (Spinner® Chrono™ Power models only) 59
Replacement Procedure - (Spinner® Climb™ models only) 69
Data COMM Cable Replacement 72
About 72
Specialized Tools 73
Parts 73
Procedure 73
Drive Belt, Generator Belt, and Flywheel Replacement 85
About 85
Specifications 85
Procedure 86
Generator Assembly Replacement 98
About 98
Procedure 98
Handlebar Assembly Replacement 100
About 100
Procedure 100
Handlebar Adjustment Knob Replacement 104
About 104
Procedure 104
Handlebar Post Removal 106
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any questions.
Page iv

About 106
Procedure - (Spinner® Chrono™ Power models only) 106
Procedure - (Spinner® Climb™ models only) 109
LPCA board Replacement 112
About 112
LPCA Interface Cable Connections 113
LPCA Status LEDs 114
Procedure 114
Pedal Replacement 121
About 121
Specifications 121
Specialized Tools 121
Procedure 121
Crank Arm Replacement 126
About 126
Specialized Tools 126
Procedure 126
Resistance Knob Replacement 129
About 129
Procedure 129
Seat Assembly Replacement 134
About 134
Procedure 134
Stabilizer Replacement 136
About 136
Front Stabilizer Replacement 137
Rear Stabilizer Replacement 140
Troubleshooting 143
About 143
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any questions.
Page v

Introduction To Troubleshooting 143
Basic Steps 143
Service and Diagnostic Menus 146
About 146
Service/Setup Mode Access 146
Menu Navigation 147
Service and Settings Menus 148
Error Log 151
Active Status Light (ASL) 152
About 152
ASL Overview 152
ASL States 153
ASL Setup and Test 153
Resetting the ASL state and Maintenance Counter 154
Clearing a Pulsing Yellow and/or Steady Yellow ASLstate 154
Error Log 156
About 156
Accessing the Error Log 156
Clearing the Error Log 156
Exporting the Error Log 157
System Troubleshooting Procedures 158
About 158
Available procedures 158
Belt Drive Issues 159
Resistance Issues 160
Erratic Power (WATTS) Measurements 162
Bike Missing From Group Leader Board 164
Bottom Bracket Inspection 166
Preventive Maintenance (PM) 168
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any questions.
Page vi

About 168
PM Guides and Videos 168
Product PM Guides 168
PM Service Videos 170
Parts 172
About 172
Exploded View Diagram 173
Parts List 174
Consoles 176
About 176
Spinner® Chrono™ Console 177
About 177
Console Power 178
Installation and Removal 179
Service/Setup Menu Access 179
Menu Navigation 179
Menus and Settings 180
Error Log Information 182
Spinning® Studio Console 185
About 185
Cadence (RPM) sensor installation 186
Heart Rate Belt Bluetooth Pairing 186
Service and Maintenance 186
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
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any questions.
Page vii

Intellectual Property ii
Warranty ii
Safety Notices iii
Service Safety Guidelines iii
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page viii

Introduction
About This Document
Only Precor certified technicians are authorized to service Precor equipment. If you are not
a Precor certified servicer, you must not attempt to service any Precor product. Call your
dealer for service information
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical mov-
ing parts.
This service manual applies to the SBK800 series model Spinner®Chrono1™ Power and
Spinner®Climb™ indoor cycles. This document contains information required to service,
repair, troubleshoot, and maintain the machines.
Indoor Cycle Model Feature Summary
Spinner® Chrono™ Power SBK869 Magnetic braking, Self-
powered, Direct
PowerMeasurements
(Watts), ASL2, & Spin-
1Spinner® Chrono™ Power bike.
2Active Status Light: Service and maintenance status light.
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page 1
1 Introduction
About This Document

Indoor Cycle Model Feature Summary
ner® Chrono™ console
Spinner® Climb™ SBK867 Magnetic braking &
Spinning® Studio™
console
Service manual contents
The service manual contains information to service, repair, troubleshoot, and maintain the
machine base.
This manual does not include console service and repair information, for console service
and repair information, refer to the console service manual.
However, the service manual does include information about how to use the console stand-
ard service menus, diagnostic tests and error code log to help troubleshoot and repair
machine issues.
Additional Service Documentation and Videos
There are additional literature and video resources available that can help you to use, ser-
vice, troubleshoot, and repair the machine. Refer to Product Literature & Videos topic:
l"Product Literature & Videos" on the facing page
.
See Also
"General Information" on page7
"Safety Guidelines" on page6
"Operation Verification" on page14
"Adjustment Procedures" on page17
"Replacement Procedures" on page41
"Troubleshooting" on page143
"Preventive Maintenance (PM)" on page168
"Parts" on page172
"Consoles" on page176
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page 2
1 Introduction
Service manual contents