Precor SPINNER RALLY User manual

Service Manual
SBK800-16 SPINNER®
BIKE LINE
SPINNER RALLY
SPINNER SHIFT
SPINNER RIDE

Contents
1Introduction 1
General Information 3
Orientation Convention 3
Tools 3
Specification Summary 3
Parts 4
Lubrication 5
Cleaning 5
Safety Guidelines 6
2Operation Verification 7
Operation Verification Checklist 7
3Adjustment Procedures 8
Available Adjustment Procedures 8
Belt Drive Tension Adjustment 9
About 9
Procedure 9
Chain Drive Tension Adjustment 11
About 11
Procedure 11
Leveling Adjustment Procedure 15
4Replacement Procedures 16
Available Replacement Procedures 16
Belt/Chain Guard Cover Replacement 18
About 18
Procedure 18
Belt and Flywheel Replacement 21
About 21
Page ii

Procedure 21
Brake Pad Replacement 24
About 24
Procedure 24
Chain Drive and Flywheel Replacement 27
About 27
Specifications 27
Procedure 27
Handlebar Assembly Replacement 30
About 30
Procedure 30
Handlebar Adjustment Knob Replacement 34
About 34
Procedure 34
Pedal Replacement 36
About 36
Specifications 36
Specialized Tools 36
Procedure 36
Crank Arm Replacement 41
About 41
Specifications 41
Specialized Tools 41
Procedure 41
Resistance Knob Replacement 44
About 44
Procedure 44
Seat Assembly Replacement 50
About 50
Page iii

Procedure 50
Stabilizer Replacement 52
About 52
Front Stabilizer Replacement 53
Rear Stabilizer Replacement 55
5Troubleshooting 57
About 57
Introduction To Troubleshooting 57
Basic Steps 57
Belt Drive Issues 59
Applies To 59
Issues 59
Chain Drive Issues 60
Applies To 60
Issues 60
Resistance Issues 61
Applies To 61
Issue 61
Cause 61
Solution 61
6Spinning® Studio Console 62
About 62
Features 62
Cadence (RPM) sensor installation 63
Heart Rate Belt Bluetooth Pairing 63
Service and Maintenance 63
7Preventive Maintenance 64
About 64
General Care 64
Page iv

Maintenance Schedule 65
8Parts 68
Belt Drive Series Bikes 69
Chain Drive Series Bikes 72
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices iii
Page v

1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving
parts.
This service manual applies to the SBK800 Spinner®line Rally™, Shift™, and Ride™ bike mod-
els. This document contains information required to service, repair, troubleshoot, and maintain
the bikes.
Spinner Bike Product Models
Spinner®Rally™ SBK861, SBK863
Spinner®Shift™ SBK841, SBK843
Spinner®Ride™ SBK821, SBK823
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manual
See Also
"General Information" on page3
"Safety Guidelines" on page6
"Operation Verification" on page7
"Preventive Maintenance" on page64
"Adjustment Procedures" on page8
"Replacement Procedures" on page16
"Troubleshooting" on page57
Page 1
1 Introduction

Page 2
1 Introduction

General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the bike.
Orientation Convention
The equipment orientation (front, right, left, back) used in manual is referenced to a user sitting
on the equipment facing the handlebars.
Tools
Recommended set of service and repair tools:
lMetric Hex Key set (2.5 - 6mm) lTorque wrench 40 ft-lbs (54 N•m
lMetric Wrench set (10 - 21mm) lCrank Extractor (Part:X-Tools Crank Extractor)(1)
lScrew driver set ) lBelt Tension Gauge (recommended Kent-Moore BT-33-
73-F)
Note: (1) Required for pedal removal.
Specification Summary
This table provides a summary of system component specifications.
System Component Specification
Pedal Torque 33 ft-lb (45 N•m)
Page 3
1 Introduction
General Information

System Component Specification
Belt Drive Tension 140 - 150 lbs
Chain Drive Tension 1/2 in (1.3 cm) up/dwn travel
Stabilizer fastener Torque 15.6 ft-lbs (21 N•m)
Axle Nut Torque 29.5 ft-lbs (40 Nm)
.
Parts
IMPORTANT: Always purchase OEM replacement parts and hardware from Precor.
If you use parts not approved by Precor, you could void the Precor Limited Warranty.
Use of parts not approved by Precor may cause injury.
Major Assembly and Parts Location
Exploded View Diagram and Parts List
There is a copy of the parts Exploded View Diagram and Parts Identification List included in
the "Parts" on page68 chapter that you can use as a quick reference. It is recommended that
you go to the servicer partners Precor Connect website to view the most current parts
information including the Exploded View Diagram and Parts Identification List .
Page 4
1 Introduction
General Information

lPrecor Connect Partner Website
Lubrication
Common metal parts Use only synthetic lubricants such as Mobile 1 Synthetic grease or
Super Lube with Teflon. Use of unapproved lubricants, cleaners, or solvents may void the bike
warranty.
Chain Lubricant: Use a high quality petroleum based chain lubricant such as Tri-Flow Super-
ior Lubricant or equivalent.
Cleaning
1. Wipe down equipment with recommended cleaning solution.
lGeneral: 1 oz. mild soap to 30 oz. water.
lConsoles: a diluted solution of one part 91% Isopropyl alcohol to one part water.
CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment
surfaces.
2. Rinse using a clean lint-free cloth and dampened with water only. Dry completely with
another clean lint-free cloth.
Page 5
1 Introduction
General Information