Precor Crosstrainer 600 User manual

Treadmill 600/700 Line Assembly Guide
Assembly requirements
Precor recommends at least two people for this installation. DO NOT
attempt assembly by yourself.
Follow the steps in the order listed in this assembly guide. Be sure to:
lAssemble the equipment close to where you plan to use it.
lAssemble the equipment on a solid, flat surface, so that it remains level and stable.
lLocate the equipment a minimum of .6 m (23.6 in.) on either side of the equipment and 2
m (79 in.) behind the treadmill. DO NOT move the equipment without assistance.
Hardware kit
Required tools
#3 Phillips screwdriver 7/32-inch hex wrench 1/4-inch hex wrench
5/16-inch hex wrench Torque wrench with tension to at least 25 ft-lb (33.90 Nm) with
5/16-inch and 7/32-inch drivers
Component Description Quantity
Washer (3/8-inch) 6
Self-tapping pan head screw
(1/4 x 1-inch) 6
Self-tapping pan head screw
(1/4 x .75-inch) 29
Socket head cap screw
(3/8 x 5/8-inch) 6
Plastic grommet (1/4-inch) 6
Star tooth washer (3/8-inch) 12
Button head screw (3/8 x 1-inch) 12
NOTE There may be extra hardware included with the treadmill.
Torque measurements
Use the following torque measurements to tighten the fasteners. If a torque is not provided, then
fully tighten the fastener with the appropriate tool.
lSocket head cap screws 25 ft-lb (33.90 Nm)
lButton head screws 25 ft-lb (33.90 Nm)
Attach uprights to treadmill
WARNING DO NOT connect electrical power until all assembly
procedures are complete and the console is properly installed.
1. Remove the hood from the treadmill base and set it
aside (Figure 1).
2. Position a base side cover against the treadmill frame
so that the tabs fit into the frame.
Figure 1
3. Attach the base side cover using two screws
(Figure 2), one for the side attachment and one for
the front attachment.
Figure 2
©2020 Precor Incorporated |Treadmill 600-700 Assembly Guide | P/N 305285-101C | 23 October 2020| 1

4. Position the right side upright support near the base
frame and route the data cable inside of the base side
cover and up through the right upright (Figure 3).
IMPORTANT DO NOT pinch or crush the cable during
assembly.
Figure 3
5. Position the right upright support onto the base frame
so that the side cover lip fits inside the upright
support and attach it using three screws and three
washers (Figure 4). Partially tighten the fasteners.
6. Repeat Steps 2 through 5 to attach the left upright
support. Figure 4
NOTE If a personal viewing system (PVS) will be added, route the PVS and network cables
through the inside of the left upright support. Be careful not to pinch the cables.
Attach the dash
1. With assistance, set the dash assembly on top of the upright
supports. NOTE The dash slips down into the uprights. Pull it
up slightly so that the screw holes line up correctly.
2. Attach the dash assembly to each upright using three screws
and three washers (Figure 5). Partially tighten the
screws. Figure 5
3. Tighten all 12 screws to 25 ft-lb (33.90 Nm) of torque.
Tighten the lower upright screws in the order shown in Figure
6.
Figure 6
Complete dash attachment
1. Remove the two screws from the back of the dash cover. Remove
the dash cover and set it aside with the screws.
2. Route the data cable through the right tube of the dash assembly,
up the back frame, and out through the top hole (Figure 7).
NOTE If you are attaching a PVS or networked console, route those
cables through the left side of the dash assembly at this time.
Figure 7
Attach heart rate bar
1. Position the heart rate bar assembly against the dash
frame and attach it using two screws and two
washers . Partially tighten the fasteners.
2. Route the heart rate cable up through the back frame and
out through the top hole (Figure 8).
Figure 8
3. Remove the screw from the bottom of the tread arm
(Figure 9).
4. Remove the bottom and front plastic covers from each
tread arm. Figure 9
5. Fit the tread arm into the heart rate bar and against the
dash assembly. Attach it using two screws and two
washers (Figure 10). Use a hex key to partially tighten
the screws.
6. Attach the underside of each heart rate arm using one
screw . Fully tighten the fasteners (Figure 11). Figure 10
7. Repeat Steps 3 through 6 to attach the other arm and
then tighten all six socket head screws to 25 ft-lb (33.90
Nm) of torque.
NOTE To install a touchscreen console, continue with the next
section. To install a non-touchscreen console, skip to Attach
the treadmill hood. Figure 11
Attach filter to drive power cable
1. Disconnect the existing power cable from the drive unit,
power filter, and ground terminal. Completely remove it
from the treadmill (Figure 12).
2. Connect the new power cable according to Figure 13 and
Table 1.
Position Connector
Drive input connectors
Brown lead with quick-connect terminal
Blue lead with quick-connect terminal
Green and yellow lead with quick-connect terminal
AC input cable to the power cable
Figure 12
Figure 13
3. Use the Velcro fasteners to attach the power supply on the right side of the treadmill base.
Plug the AC input cable into the socket on the power supply.
©2020 Precor Incorporated |Treadmill 600-700 Assembly Guide | P/N 305285-101C | 23 October 2020| 2

4. Route the DC output cable through the cable ties behind the power supply, toward the
upright support on your right. Bend the cable ties over the DC output cable to hold it in
place. NOTE Bundle the excess cable and secure it under the cable clips.
5. Connect the black AC power cable on the AC wiring harness to the socket on the power
supply.
Install accessory jack
IMPORTANT The touchscreen console includes an accessory jack panel that you
must install on the treadmill. The panel connects the TV and Ethernet cables to
the facility’s network.
For touchscreen consoles only:
1. Remove the screws securing the blank plate at the right-front
corner of the treadmill (Figure 14). Discard the blank plate.
Figure 14
2. Thread the cable assembly down through the channel in the
upright support on your right (Figure 15). Drape excess cable
over the inside edge of the support and tape into place, if neces-
sary.
3. Pass the lower end of the TV cable through the right-hand
grommet, and insert it into the connector inside the panel. Use
a 7/16-inch torque wrench to tighten the connectors to 30 in-lb
(3.39 Nm) of torque.
Figure 15
4. Pass the lower end of the Ethernet cable through the right-
hand grommet and snap it into the eight-pin coupler in the
panel (Figure 16).
5. Fit the lower ends of any optional console cables into the notch
in the upper edge of the panel.
6. Replace the panel and fully tighten the corresponding screws.
Figure 16
WARNING Before you finish assembling the treadmill base, examine the electrical
bleed line between the belt motor and the frame. Make sure the bleed line is con-
nected securely to both the motor and the frame as shown in the following figure, and
verify that it is not damaged. DO NOT connect the treadmill to electrical power while
the hood is removed.
Attach treadmill hood
1. Place the hood onto the treadmill. Using a #3 Phillips head
screwdriver, attach it using four screws (Figure 17). Fully tighten
the fasteners.
Figure 17
Attach safety key
1. Fit the bottom part of the safety key assembly onto the bottom
of the dash assembly and heart rate arms. NOTE Flex the plastic
to snap it into place.
2. Position the top piece of the safety key assembly on top of the
bottom part (Figure 18).
Figure 18
3. Route the cable under the black bar on the safety key assembly
and up through the dash (Figure 19).
4. Attach the top part of the safety key assembly using two screws
.
Figure 19
Attach dash arm
1. Insert two grommets into of the dash arms, just above
each upright support (Figure 20).
Figure 20
2. Attach the front arm cover using four screws (Figure 21).
Figure 21
3. Attach the bottom arm cover using four screws (Figure
22).
4. Repeat Steps 1 to 3 to attach the covers to the other arm.
Figure 22
Install console
To attach a console, refer to the installation instructions shipped with your console. Once you have
attached all the cables, follow the steps below to complete assembly of your treadmill.
1. Secure the console to the dash assembly using four screws (Figure
23).
Figure 23
2. Place the dash cover onto the back of the dash assembly and attach it
using the two screws previously removed plus five screws from the hard-
ware kit (Figure 24).
Figure 24
©2020 Precor Incorporated |Treadmill 600-700 Assembly Guide | P/N 305285-101C | 23 October 2020| 3

Level the treadmill
IMPORTANT Adjust only one rear foot at a time. DO NOT extend the adjustable feet more than
3/4-inch (2 cm). Adjusting the rear feet cannot compensate for extremely uneven surfaces. If
you cannot make the running surface level and stable, move the treadmill to a level surface.
1. Use a 3/4-inch open-end wrench to loosen the jam nuts on the rear feet and
adjust as needed to level the treadmill (Figure 25). Then retighten the jam
nuts.
2. Plug the power cord into an appropriate outlet. IMPORTANT The treadmill
requires a 20-amp individual branch circuit grounded per NEC (National Elec-
tric Code) guidelines or local region electric code. Figure 25
Check running belt alignment
IMPORTANT Failure to align the belt may cause the belt to tear or fray, which
is not covered by the Precor Limited Warranty.
1. Turn on the treadmill.
2. Standing beside the treadmill (not on it), press GO or QuickStart on the console.
3. Press SPEED UP until the console shows a speed of 3 mph (5 kph).
4. Observe the belt from the rear of the treadmill for a few minutes. The belt should remain
centered along the running bed. If it drifts off center, adjust it by following the procedure
in the Adjusting the Running Belt section.
5. Press STOP to stop the belt.
6. Turn off the treadmill.
Adjust running belt tracking
1. Start the treadmill and set the speed to 3 mph (5 kph).
2. Observe the running belt tracking while verifying that the belt
remains centered:
Figure 26
If... Then...
If the belt starts to drift
toward the right
Slowly and manually turn the right side take-up roller
mounting bolt clockwise in quarter-turn increments until
the drifting stops.
If the belt starts to drift
toward the left
Slowly and manually turn the right side take-up roller
mounting bolt counter-clockwise in quarter turn
increments until the drifting stops.
3. Increase the speed to 9 mph (14 kph) and then 12 mph (19 kph), making any small adjust-
ments as needed.
IMPORTANT During this functional test, if there is noticeable hesitation of the running belt
with each foot plant, check the Running Belt Tension procedure in the Maintenance Guide
that came in your treadmill box or on our website at www.precor.com.
4. Press Stop to stop the belt.
5. Turn off the treadmill.
NOTE The tracking adjustments should only be done in quarter turn increments. ONLY use
the right side take-up roller mounting bolt to adjust tracking. ONLY use hand tools to adjust
tracking.
Test safety features
IMPORTANT Before any exerciser uses the treadmill, verify that the STOP button, reset
switch, and Auto Stop™ feature are all working correctly.
Test the Stop button:
1. Start any workout on the treadmill.
2. Press STOP once. The console indicates that the workout is paused.
3. Press STOP again. The console displays a workout summary.
To test the reset switch:
1. Start any workout on the treadmill.
2. Give the safety clip lanyard a slight tug. The reset switch pops up and the treadmill should
slow to a stop immediately.
3. Press the reset switch back into its normal position. The console should reset itself and
return to the Welcome screen or banner.
Test treadmill Auto Stop
Auto Stop™ (Automatic Stop) is a feature designed to bring the treadmill to a gradual stop after
two minutes, when it is not in use. This might occur if an exerciser steps off the treadmill before
the end of a workout and leaves the treadmill running. The default setting for this feature is ON.
An administrator can turn off this feature in the System Settings; however, Precor recommends it
remain ON.
Test Auto Stop™:
1. Start any workout on the treadmill, but DO NOT step onto the running belt.
2. Wait two minutes without stepping onto the running belt. At this point or shortly before-
hand, the treadmill should slow to a stop and the console should ask the previous user to
confirm that he or she is still present.
3. If there is no confirmation, the console returns to the Welcome screen or banner and it is
safe to step onto the running belt.
Safety code
Activate a safety code to prevent unauthorized use of the treadmill. This setting requires the
exerciser to enter a code (1 2 3 4) on the keypad before the treadmill will operate.
Activate a safety code for your setting:
1. Enter code 5651565 to go to Club Settings.
2. Press the up/down arrows to scroll to the Safety Code setting.
3. Press OK for Safety Code setting.
4. Use the up/down arrows to enable the setting.
5. Press OK to save the setting.
6. Test the Safety Code.
NOTE If the safety code is properly enabled, you will be prompted to enter a safety code (1
2 3 4) on the keypad before you can begin a workout.
To properly maintain the equipment, refer to the Cardio Equipment Maintenance Guide at
www.precor.com.
©2020 Precor Incorporated |Treadmill 600-700 Assembly Guide | P/N 305285-101C | 23 October 2020| 4