Precor Experience 700 line Series User manual

Service Manual
Experience™ Series 700 line
TRM700-16/18 Treadmills

Contents
Introduction 1
Service Safety Guidelines 3
Safety guideline you need to know and follow: 3
General Information 5
Model and Serial Numbers 5
Model Numbers 5
Serial Numbers 6
Orientation 7
Covers and Panels 7
Tools and Supplies 8
Specification Summary 9
Fastener Torque Specification 9
BeltTension Specification 10
Bolt Grade Identification 10
Bolt Grade Markings Chart 11
Parts 11
Lubricants 12
Cleaning Procedure 12
Approved Cleaning Products: 12
Cleaning Procedure 13
Power Requirements 13
Equipment Operating Power Specification 13
Facility Input Power Requirements 13
Console and PVS Display Power Requirements 15
Cable TV and Ethernet Input Signal Requirements 16
Cable TV "CATV" RF input signal power requirements 16
Ethernet (LAN) input signal requirements 17
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Page ii

Treadmill Placement and Spacing Requirement 17
Operation Verification 19
Operation Verification Tests 19
Standard Service Menus 22
About 22
Service Access Codes 22
LED Consoles: P10, P30, P30i and P31 22
Touchscreen Consoles: P62, P80, and P82 23
How to Access the Service Menus 24
P10, P30, P30i and P31 LED consoles 24
P80 touchscreen console 24
P62 and P82 touchscreen consoles 25
Diagnostics menu access 26
Touchscreen Calibration shortcut 26
Debug Information Report shortcut 26
Navigating the Service Menus 28
P10, P30, P30i and P31 LED consoles 28
P10 and P30 consoles 28
P30i consoles 28
P80 and P82 touchscreen consoles 29
P62 touchscreen consoles 29
LED Console Standard Service Menus 30
Hardware Validation Diagnostics Tests Menu (51765761) 30
Club Settings Menu (5651565) 32
Information Display (65) 34
Touchscreen Console Standard Service Menus 37
Service Menus ((51765761) 37
About menu 38
40
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Page iii

Equipment Usage menu 40
Maintenance menu 40
System Settings menu 42
System Tests menu 47
Club Settings (5651565) 48
Information Display (65) 48
Adjustment Procedures 50
Available Adjustment Procedures 50
Drive Belt Tension and Alignment Adjustment 51
About 51
Procedure 51
Running Belt Tension and Tracking Adjustment 55
About 55
Tools 55
Specification 55
Procedure 56
Lift Motor Calibration 61
About 61
Specifications 61
Procedure 61
Lift Platform Assembly Access 64
Replacement Procedures 69
Available Replacement Procedures 69
Covers and Panels Replacement 70
About 70
Hood Cover Replacement 72
Hood Transition Cover Replacement 73
Trim Landing Covers Replacement 75
Trim End Cap Covers Replacement 78
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Page iv

Trim Side Cover Replacement 80
Dash Back Cover Replacement 82
Dash Front Cover Replacement 83
Dash Top and Bottom Cover Replacement 84
Side Arm Upper/Lower Covers Replacement 88
Power Cord Replacement 89
About 89
Procedure 89
ON/OFF SW Circuit Breaker Replacement 91
About 91
91
Wire Diagram 92
Procedure 92
ASL PCA Replacement 95
About 95
Wire Diagram 95
Procedure 96
E-Stop "Emergency Switch" Replacement 100
About 100
Procedure 100
Motor Controller (MC) Replacement 101
About 101
MC Wire Diagram 102
MC Connector Definition 103
MC Status Light 108
Replacement Procedure 109
Motor Controller Fan Replacement 112
About 112
MC Fan Connector Definition 112
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Page v

Drive Belt Replacement 117
About 117
Procedure 117
Drive Motor Replacement 124
About 124
Drive Motor Cable Schematic 125
Procedure 125
Drive Roller Replacement 131
About 131
Procedure 131
Take-up Roller Replacement 136
About 136
Procedure 136
Running Belt and Deck Replacement Procedure 140
About 140
Procedure 140
Lift Motor Replacement 147
About 147
Specification 147
Lift Motor Fuse 147
Lift motor cable schematic 148
Procedure 148
Lift Platform Replacement 158
About 158
Procedure 158
Troubleshooting 164
About 164
Introduction To Troubleshooting 164
Basic Steps 164
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Page vi

Validate the customer reported issue: 164
Verify the Input Power (Powered units only) 165
Verify that the console is operating correctly 165
Review the Error Log or CPA Event Log for any active error codes 166
Verify (reproduce) the issue. 166
Perform hardware validation diagnostic tests 166
Verify Club Settings 167
Verify that there are no new error codes 167
Verify service bulletins 167
Standard Error Codes 168
About 168
Viewing Error Codes (Error Log & Event Log) 169
Error Code and Troubleshooting Guide 169
Troubleshooting with Error Codes 169
Error Log & CPA Event Log 171
About 171
LED Console (P10, P30, P30i and P31) Error Log 172
Touchscreen Console (P62, P80, and P82) CPA Event Log 172
Active Status Light (ASL) 175
About 175
ASL Light Equipment Location 175
ASL Overview 175
ASL States 176
ASL Settings and Functions 177
System Troubleshooting Procedures 181
Available System Troubleshooting Procedures 181
Tripped Circuit Breaker 182
Input Power Troubleshooting 186
Console Power Troubleshooting 188
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any questions.
Page vii

Communications Error Troubleshooting 191
Machine Controls Troubleshooting 193
Auto Stop Troubleshooting 195
E-Stop not Communicating Troubleshooting 197
Heart Rate Monitor Troubleshooting 198
Drive Motor System Troubleshooting 201
Incline Lift System Troubleshooting 205
Error Code 40 "NO Lift Motion Detected" 206
Possible Fault Causes: 207
Running Belt Troubleshooting 210
Preventive Maintenance 212
About 212
Maintenance Schedule 212
Precor Preventative Maintenance Plan 212
Running Belt and Deck Cleaning Procedure 213
Theory of Operation 216
What's New 216
Console Upper PCA and Base Lower PCA Operation 216
Console - Upper PCA board (UPCA) 216
Base - Lower PCA board (LPCA) 217
COMM Communication Interface Cable 217
Active Status Light (ASL) 218
218
System Wiring Diagram 219
System Wire Diagram Overview 219
System Wire Diagram - Connector Pins 220
COMM Cable Wire Diagram 221
Console Wire Diagram 222
Power Entry Assemble Wire Diagram 223
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any questions.
Page viii

Parts Exploded View Diagram & Parts List 224
About 224
Exploded View Diagram 225
Parts List 232
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices ii
Service Safety Guidelines iii
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any questions.
Page ix

Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer providers
only. Personal injury can result from electrical shock and/or mechanical moving parts.
This service manual applies to the TRM700-16/18 Experience™ Series 700 Line treadmills
including the 120 VAC1and 240 VAC models. This document contains information required to
service, repair, troubleshoot, and maintain the machine base.
Model TRM700-16 Base Configuration
TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console
TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console
TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console
Separate Base/Console Service Manuals
There are separate service manuals for the machine base and consoles. Use this service
manual to service, repair, and maintain the machine base. Refer to the particular console ser-
vice manual for console service, repair, and maintenance information.
1voltage in an alternating current circuit
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any questions.
Page 1
1 Introduction