Precor Experience 600 Series User manual

Service Manual
Experience™ Series 600 line
TRM600-18 Treadmills

Contents
Introduction 1
Service manual contents 2
Additional Service Documentation and Videos 2
Service Safety Guidelines 3
Safety guideline you need to know and follow: 3
General Information 5
Features 5
Model and Serial Numbers 7
Model Numbers 7
Serial Numbers 8
About 8
Serial Number Label Location 9
Orientation 9
Tools and Supplies 10
Specification Summary 11
Fastener Torque Specification 11
Calibration Specification 11
Bolt Grade Identification 12
Bolt Grade Markings Chart 12
Parts 13
Lubricants 13
Cleaning Procedure 14
Approved Cleaning Products 14
Cleaning Procedure 14
Power Requirements 15
Equipment Power Requirements 15
Plugs and Outlets 16
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page ii

Console & PVS Display Power Requirements 18
LED consoles (P10, P30, P30i and P31) 18
Touchscreen consoles (P62, P80, and P82) 19
PVS Display 19
Cable TV RF Power Requirements 20
Touchscreen consoles (P62, P80, and P82) 20
MYE - PVS displays 20
RF cable TV wall outlet power requirements 20
Ethernet (LAN) Input Signal Requirements 21
Equipment Spacing Requirement 21
Operation Verification 23
Operation Verification Tests 23
Standard Service Menus 27
About 27
Service Menu Access Codes 27
LED Consoles: P10, P30, P30i and P31 27
Touchscreen Consoles: P62, P80, and P82 28
How to Access the Standard Service Menus 29
P10, P30, P30i and P31 LED consoles 29
P80 touchscreen console 30
P62 and P82 touchscreen consoles 30
Diagnostics menu access 30
Touchscreen Display Calibration shortcut 31
Debug Information Report shortcut 32
Navigating the Service Menus 34
P10, P30, P30i and P31 LED consoles 34
P10, P30 and P31 consoles 34
P30i consoles 34
P80 and P82 touchscreen consoles 35
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page iii

P62 touchscreen consoles 35
LED Console Standard Service Menus 36
Hardware Validation Diagnostics Tests Menu (51765761) 36
Club Settings Menu (5651565) 38
Information Display (65) 40
Touchscreen Console Standard Service Menus 43
Service Settings Menu ( (51765761) 43
About menu 44
46
Equipment Usage menu 46
Maintenance menu(1) 46
System Settings menu 48
System Tests menu 53
Club Settings (5651565) 54
Information Display (65) 54
Adjustment Procedures 56
Available Adjustment Procedures 56
Drive Belt Tension and Alignment Adjustment 57
About 57
Specifications 57
Procedure 57
Running Belt Tension and Tracking Adjustment 62
About 62
Videos 62
Tools 62
Specification 62
Procedure 63
Lift Motor Calibration 69
About 69
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page iv

Specifications 69
Procedure 69
How to Access the Lift Extension Tube & Jackscrew 74
Replacement Procedures 79
Available Replacement Procedures 79
Covers and Panels Replacement 80
About 80
Hood Cover Replacement 82
Hood Transition Cover Replacement 83
Trim Landing Covers Replacement 85
Trim End Cap Covers Replacement 88
Trim Side Cover Replacement 90
Dash Back Cover Replacement 93
Dash Front Cover Replacement 94
Dash Top and Bottom Cover Replacement 95
Side Arm Upper/Lower Covers Replacement 99
Power Cord Replacement 100
About 100
Procedure 100
ON/OFF Circuit Breaker Switch Replacement 102
About 102
102
Wire Diagram 103
Procedure 103
E-Stop "Emergency Switch" Replacement 106
About 106
Procedure 106
Motor Controller (MC) Replacement 107
About 107
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page v

MC Wire Diagram 109
MC Connector Definition 110
MC Status Light 115
Replacement Procedure 115
Motor Controller Fan Replacement 120
About 120
MC Fan Connector Definition 120
Drive Belt Replacement 125
About 125
Procedure 125
Drive Motor Replacement 130
About 130
Drive Motor Cable Schematic 131
Procedure 131
Drive Roller Replacement 139
About 139
Procedure 139
Take-up Roller Replacement 144
About 144
Procedure 144
Removal 145
Installation 147
Running Belt and Deck Replacement Procedure 149
About 149
Procedure 149
Lift Motor Replacement 156
About 156
Videos 156
Specification 156
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page vi

Lift Motor Fuse 156
Lift motor cable schematic 157
Procedure 157
Lift Platform Replacement 167
About 167
Procedure 167
Troubleshooting 174
About 174
Introduction to Troubleshooting 174
Basic Troubleshooting Steps 174
Validate the customer reported issue 175
Verify Input Power 175
Verify (reproduce) the customer issue 176
Verify the Club Settings 176
Verify service bulletin and software update incorporation 176
Verify console operation 177
Verify that there are no current active error codes 178
Verify hardware validation diagnostic tests 178
Verify that there are no new error codes 178
Standard Error Codes 180
About 180
Viewing Error Codes (Error Log & CPA Event Log) 181
Error Code and Troubleshooting Guide 181
Troubleshooting with Error Codes 182
Error Log & CPA Event Log 183
About 183
Error Log 184
CPA Event Log 186
System Troubleshooting Procedures 189
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page vii

Available System Troubleshooting Procedures 189
Tripped Circuit Breaker 190
Input Power Troubleshooting 194
Console Power Troubleshooting 197
Communications Error Troubleshooting 200
Machine Controls Troubleshooting 202
Auto Stop Troubleshooting 204
E-Stop not Communicating Troubleshooting 206
Heart Rate Monitor Troubleshooting 207
Drive Motor System Troubleshooting 210
Incline Lift System Troubleshooting 215
Error Code 40 "NO Lift Motion Detected" 216
Possible Fault Causes: 217
Running Belt Troubleshooting 221
Preventive Maintenance (PM) 225
About 225
PM Guides and Videos 225
Product PM Guides 225
PM Service Videos 227
Running Belt and Deck Cleaning Procedure 229
Videos 229
Procedure 229
Theory of Operation 232
What's New 232
TRM600, TRM700, TRM800 feature/components comparison 232
Console Upper PCA and Base Lower PCA Operation 235
Console - Upper PCA board (UPCA) 235
Base - Lower PCA board (LPCA) 235
TRM600/700/800 Common Frame Overview 235
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page viii

About 235
Ordering Parts 236
Common Frame Drive Roller 236
Common Frame Take-up Roller 238
Common Frame Running Deck 240
Landing Trim End Cap Covers 241
Drive Belt Tension Adjustment 241
Dust Guard 242
System Wiring Diagram 244
System Wire Diagram 244
COMM Cable Wire Diagram 245
Console Wire Diagram 246
Power Entry Assemble Wire Diagram 247
Product Literature & Videos 248
Service & Maintenance Documentation 248
Precor Websites 248
Service Videos 249
Parts 251
About 251
Precor Connect Partner's website 251
Exploded View Diagrams and Parts List 254
Exploded View Diagram 255
Parts List - TRM600-18, 120 V 262
Parts List - TRM600-18, 240 V 265
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page ix

Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices iii
Service Safety Guidelines iii
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page x