Precor Experience Series 700 Line User manual

Service Manual
Experience™ Series 700 line
TRM700-16/18 Treadmills

Contents
Introduction 1
Service manual contents 2
Additional Service Documentation and Videos 2
Service Safety Guidelines 4
Safety guideline you need to know and follow: 4
General Information 6
Features 6
Model and Serial Numbers 8
Model Numbers 8
Serial Numbers 9
About 9
Serial Number Label Location 9
Orientation 10
Covers and Panels 10
Tools and Supplies 11
Specification Summary 12
Fastener Torque Specification 12
Calibration Specification 13
BeltTension Specification 13
Bolt Grade Identification 13
Bolt Grade Markings Chart 14
Parts 14
Lubricants 15
Cleaning Procedure 15
Approved Cleaning Products 15
Cleaning Procedure 16
Power Requirements 16
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any questions.
Page ii

Equipment Power Requirements 16
Plugs and Outlets 17
Console & PVS Display Power Requirements 19
LED consoles (P10, P30, P30i and P31) 19
Touchscreen consoles (P62, P80, and P82) 20
PVS Display 20
Cable TV RF Power Requirements 21
Touchscreen consoles (P62, P80, and P82) 21
MYE - PVS displays 21
RF cable TV wall outlet power requirements 21
Ethernet (LAN) Input Signal Requirements 22
Equipment Spacing Requirement 22
Operation Verification 24
Operation Verification Tests 24
Standard Service Menus 28
About 28
Service Menu Access Codes 28
LED Consoles: P10, P30, P30i and P31 28
Touchscreen Consoles: P62, P80, and P82 29
How to Access the Standard Service Menus 30
P10, P30, P30i and P31 LED consoles 30
P80 touchscreen console 31
P62 and P82 touchscreen consoles 31
Diagnostics menu access 31
Touchscreen Display Calibration shortcut 32
Debug Information Report shortcut 33
Navigating the Service Menus 35
P10, P30, P30i and P31 LED consoles 35
P10, P30 and P31 consoles 35
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any questions.
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P30i consoles 35
P80 and P82 touchscreen consoles 36
P62 touchscreen consoles 36
LED Console Standard Service Menus 37
Hardware Validation Diagnostics Tests Menu (51765761) 37
Club Settings Menu (5651565) 39
Information Display (65) 41
Touchscreen Console Standard Service Menus 44
Service Settings Menu ((51765761) 44
About menu 45
47
Equipment Usage menu 47
Maintenance menu(1) 47
System Settings menu 49
System Tests menu 54
Club Settings (5651565) 55
Information Display (65) 55
Adjustment Procedures 57
Available Adjustment Procedures 57
Drive Belt Tension and Alignment Adjustment 58
About 58
Specifications 58
Procedure 58
Legacy Frame Drive Belt Tensionand Alignment 58
Common Frame Drive Belt Tensionand Alignment 61
Running Belt Tension and Tracking Adjustment 67
About 67
Videos 67
Tools 67
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any questions.
Page iv

Specification 68
Procedure 68
Lift Motor Calibration 75
About 75
Specifications 75
Procedure 75
How to Access the Lift Extension Tube & Jackscrew 80
Replacement Procedures 85
Available Replacement Procedures 85
Covers and Panels Replacement 86
About 86
Hood Cover Replacement 88
Hood Transition Cover Replacement 89
Trim Landing Covers Replacement 91
Trim End Cap Covers Replacement 97
Trim Side Cover Replacement 101
Dash Back Cover Replacement 104
Dash Front Cover Replacement 105
Dash Top and Bottom Cover Replacement 106
Side Arm Upper/Lower Covers Replacement 110
Power Cord Replacement 111
About 111
Procedure 111
ON/OFF SW Circuit Breaker Replacement 113
About 113
113
Wire Diagram 114
Procedure 114
ASL PCA Replacement 117
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any questions.
Page v

About 117
Wire Diagram 117
Procedure 118
E-Stop "Emergency Switch" Replacement 122
About 122
Procedure 122
Motor Controller (MC) Replacement 123
About 123
MC Wire Diagram 124
MC Connector Definition 125
MC Status Light 131
Replacement Procedure 132
Motor Controller Fan Replacement 137
About 137
MC Fan Connector Definition 137
Drive Belt Replacement 142
About 142
Procedure 142
Legacy Frame Drive Belt Replacement 142
Common Frame Drive Belt Replacement 149
Drive Motor Replacement 154
About 154
Procedure 155
Legacy Frame Drive Motor Replacement 155
Common Frame Drive Motor Replacement 160
Drive Roller Replacement 168
About 168
Procedure 168
Legacy Frame Drive Roller Replacement 168
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any questions.
Page vi

Common Frame Drive Roller Replacement 174
Take-up Roller Replacement 178
About 178
Procedure 179
Running Belt and Deck Replacement Procedure 188
About 188
Procedure 188
Legacy Frame Belt and Deck Replacement 188
Common Frame Belt and Deck Replacement 194
Lift Motor Replacement 201
About 201
Videos 201
Specification 201
Lift Motor Fuse 201
Lift motor cable schematic 202
Procedure 202
Lift Platform Replacement 212
About 212
Procedure 212
Troubleshooting 221
About 221
Introduction to Troubleshooting 221
Basic Troubleshooting Steps 221
Validate the customer reported issue 222
Verify Input Power 222
Verify (reproduce) the customer issue 223
Verify the Club Settings 223
Verify service bulletin and software update incorporation 223
Verify console operation 224
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any questions.
Page vii

Verify that there are no current active error codes 225
Verify hardware validation diagnostic tests 225
Verify that there are no new error codes 226
Standard Error Codes 227
About 227
Viewing Error Codes (Error Log & CPA Event Log) 228
Error Code and Troubleshooting Guide 228
Troubleshooting with Error Codes 229
Error Log & CPA Event Log 230
About 230
Error Log 231
CPA Event Log 233
Active Status Light (ASL) 236
About 236
ASL Light Equipment Location 236
ASL Overview 236
ASL States 237
ASL Settings and Functions 238
System Troubleshooting Procedures 242
Available System Troubleshooting Procedures 242
Tripped Circuit Breaker Troubleshooting 243
Input Power Troubleshooting 247
Console Power Troubleshooting 250
Communications Error Troubleshooting 253
Machine Controls Troubleshooting 255
Auto Stop Troubleshooting 257
E-Stop not Communicating Troubleshooting 259
Heart Rate Monitor Troubleshooting 260
Drive Motor System Troubleshooting 263
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any questions.
Page viii

Lift System Troubleshooting 268
Error Code 40 "NO Lift Motion Detected" 269
Possible Fault Causes: 270
Running Belt Troubleshooting 274
Preventive Maintenance (PM) 276
About 276
PM Guides and Videos 276
Product PM Guides 276
PM Service Videos 278
Running Belt and Deck Cleaning Procedure 280
Videos 280
Procedure 280
Theory of Operation 283
What's New 283
Electrical Systems 284
Console - Upper PCA board (UPCA) 284
Base - Lower PCA board (LPCA) 284
COMM Data Cable 285
Active Status Light (ASL) 285
TRM600/700/800 Common Frame Overview 286
About 286
Ordering Parts 286
Common Frame Drive Roller 287
Common Frame Take-up Roller 288
Common Frame Running Deck 290
Landing Trim End Cap Covers 292
Drive Belt Tension Adjustment 292
Dust Guard 292
System Wiring Diagram 294
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any questions.
Page ix

System Wire Diagram Overview 294
System Wire Diagram - Connector Pins 295
COMM Cable Wire Diagram 296
Console Wire Diagram 297
Power Entry Assemble Wire Diagram 298
Product Literature & Videos 299
Service & Maintenance Documentation 299
Precor Websites 299
Service Videos 300
Parts 302
About 302
Exploded View Diagrams and Parts List 306
Optional PDF version 306
Exploded View Diagram - Legacy Frame 307
Parts List - Legacy Frame 314
Exploded View Diagram - Common Frame 317
Parts List - Common Frame 324
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices iii
Service Safety Guidelines iii
Contact Precor Customer Support at [email protected] or 800.786.8404 with
any questions.
Page x